1. Manuals
  2. Brands
  3. Mitsubishi Electric Manuals
  4. Portable Generator
  5. MDS-B-SPJ2 Series
  6. Specification manual

Mitsubishi Electric MDS-B-SPJ2 Series Specification Manual

Ac spindle drive unit
Hide thumbs
Table of Contents

Quick Links

CNC
AC SPINDLE
MDS-B-SPJ2 Series
SPECIFICATION MANUAL
BNP-B2164A(ENG)
Table of Contents
loading

Summary of Contents for Mitsubishi Electric MDS-B-SPJ2 Series

  • Page 1 AC SPINDLE MDS-B-SPJ2 Series SPECIFICATION MANUAL BNP-B2164A(ENG)
  • Page 2 Make sure that this manual is delivered to the end user. Always store this manual for future reference. All specifications of the MDS-B-SPJ2 Series are listed in this manual. However, each CNC does not always apply to the specifications, so confirm the CNC specifications before using the unit.
  • Page 3 For Safe Use 1. Electric shock prevention DANGER Always turn the power OFF and wait 10 minutes or more until the charge lamp has turned OFF before wiring or carrying out inspections. Using a tester, etc., always confirm that there is no voltage between the P-N terminals before starting wiring or inspections.
  • Page 4 4. Various precautions Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the product according to its weight. Do not stack the spindle motor or spindle amplifiers above the tolerable number. Do not hold the cables, axis or detector when transporting the spindle motor.
  • Page 5 (2) Wiring CAUTION Correctly and securely perform the wiring. Failure to do so could lead to runaway of the spindle motor. Do not install a phase advancing capacity, surge absorber or radio noise filter (option FR-BIF) on the output side of the spindle amplifier. Correctly connect the output side (terminals U, V, W).
  • Page 6 (5) Troubleshooting CAUTION If a dangerous situation is predicted during a stop or product fault, take prevention measures by installing an external brake mechanism to hold the tool. When an alarm occurs, always eliminate the cause of the alarm and ensure safe operation before resetting.
  • Page 7 Compliance to European EC Directives 1. European EC Directives The European EC Directives were issued to unify Standards within the EU Community and to smooth the distribution of products of which the safety is guaranteed. In the EU Community, the attachment of a CE mark (CE marking) to the product being sold is mandatory to indicate that the basic safety conditions of the Machine Directives (issued Jan.
  • Page 8 ② Connect the SJ-P and SJ-PF Series spindle motor power lead to the spindle amplifier using a fixed terminal block. Do not connect the wires directly. (5) Peripheral devices and options ① Use a no-fuse breaker and magnetic contactor that comply with the EN/IEC Standards described in section 6-2-1.

  • Page 9: Table Of Contents

    Contents 1. Outline ......................... 1 - 1 Features for MDS-B-SPJ2 Series ................. 1 - 1 Precautions for use ....................1 - 1 Type configuration ....................1 - 2 Basic functions and option functions ..............1 - 3 Configuration ......................1 - 4 1.5.1...
  • Page 10 5.3.5 SJ-PF Series motor connection (5.5/7.5kW)........... 5 - 9 5.3.6 SJ-PF Series motor connection (11kW)............5 - 10 Power supply connection ..................5 - 11 5.4.1 Connection example when controlling the electromagnetic switch with an external sequence circuit ..............5 - 11 5.4.2 Connection example when controlling the electromagnetic switch with the MDS-B-SPJ2..................
  • Page 11 8. Adjustment Procedure ....................8 - 1 Spindle amplifier initial setup................... 8 - 1 8.1.1 Rotary switch setting..................8 - 1 8.1.2 LED display transition after the power is turned ON ........8 - 2 Initial adjustment ....................8 - 3 8.2.1 Parameter confirmation ...................
  • Page 12 Chapter 1 Outline Contents 1. Outline ..........................1 - 1 1.1 Features for MDS-B-SPJ2 Series ................1 - 1 1.2 Precautions for use ....................1 - 1 1.3 Type configuration ....................1 - 2 1.4 Basic functions and option functions ................

  • Page 13: Outline

    1. Outline 1. Outline 1.1 Features for MDS-B-SPJ2 Series (1) The unit has been downsized and reduced in weight with the incorporation of a high speed, high integration LSI, high speed DSP and IGBT (2) The speed response has been improved with the high speed DSP, improving the cutting capacity and improving the cutting precision during positioning control.

  • Page 14: Type Configuration

    Blank: 0.75 In-panel installation type C : Intermediate panel installation type Mitsubishi AC spindle drive unit Short time rated output MDS-B-SPJ2 Series capacity display 11.0 ● Spindle motor type (1) SJ-P Series (self-cooling type) Symbol Output capacity (kW) SJ - P 0.75...

  • Page 15: Basic Functions And Option Functions

    1. Outline 1.4 Basic functions and option functions ● Basic functions (High-speed serial communication interface input/output signals) Function Details When the emergency stop signal turns OFF, the motor decelerates to a stop with Emergency stop input regenerative braking, and after stopping the gate is shut off. Speed command input The digital speed command is input from the control unit.

  • Page 16: Configuration

    1. Outline 1.5 Configuration 1.5.1 Basic configuration 3-phase AC power supply 200V to 230V 50/60Hz L1,L2,L3 Mitsubishi CNC No-fuse breaker SH21 cable SH21 cable to the Terminator (Note 1) M D S - A - T M next amplifier No-fuse breaker MDS-B- SPJ2- 02～07 5...
  • Page 17 1. Outline 3-phase AC power supply 200V to 230V 50/60Hz L1,L2,L3 Mitsubishi CNC No-fuse breaker SH21 cable SH21 cable to the Terminator next amplifier (Note 1) MDS-A-TM MDS-B-S PJ2-15 /22/37 No-fuse breaker AC reactor Electromagnetic switch Turn OFF the main circuit power when an alarm occurs.
  • Page 18 1. Outline 3-phase AC power supply 200V to 230V 50/60Hz Mitsubishi CNC L1,L2,L3 No-fuse breaker SH21 cable SH21 cable to the Terminator next amplifier M D S - A - T M (Note 1) No-fuse breaker MDS-B- SPJ2- 55/75 AC reactor Electromagnetic switch Turn OFF the main circuit...
  • Page 19 1. Outline 3-phase AC power supply 200V to 230V 50/60Hz L1,L2,L3 Mitsubishi CNC SH21 cable No-fuse breaker SH21 cable to Terminator the next amplifier MDS-A-TM (Note 1) MDS-B -SPJ 2-110 No-fuse breaker AC reactor Electromagnetic switch Turn OFF the main circuit power when an alarm occurs.

  • Page 20: Encoder Orientation (Full Closed)

    1. Outline 1.5.2 Encoder orientation (full closed) 3-phase AC power supply 200V to 230V 50/60Hz L1,L2,L3 Mitsubishi CNC SH21 cable No-fuse breaker SH21 cable to the Terminator next amplifier (Note 1) MDS-A-TM No-fuse breaker MDS-B-S PJ2-15 /22/37 AC reactor Electromagnetic switch Turn OFF the main circuit power when an alarm occurs.
  • Page 21 Chapter 2 Specifications Contents 2. Specifications ........................ 2 - 1 2.1 AC spindle motor and drive unit specifications ............2 - 1 2.2 Output characteristics ..................... 2 - 3 2.3 Tolerable acceleration/deceleration frequency characteristics ......2 - 4 2.3.1 Frequency according to acceleration/deceleration time (tolerable duty cycle) 2 - 4 2.3.2 Frequency according to regenerative resistor (tolerable duty cycle) .....

  • Page 22: Specifications

    2. Specifications 2. Specifications 2.1 AC spindle motor and drive unit specifications Motor series SJ-P Series Spindle motor model SJ-P0.2A SJ-P0.4A SJ-P0.75A SJ-P1.5A SJ-P2.2A SJ-P3.7A Specifications Spindle drive unit MDS-B- MDS-B- MDS-B-SPJ MDS-B-SPJ MDS-B-SPJ MDS-B-SPJ model SPJ2-02 SPJ2-04 2-075 2-15 2-22 2-37 Rated output...
  • Page 23 2. Specifications Motor series SJ-PF Series Spindle motor model SJ-PF2.2-01 SJ-PF3.7-01 SJ-PF5.5-01 SJ-PF7.5-01 SJ-PF11-01 In-panel MDS-B-SPJ2- MDS-B-SPJ2-3 MDS-B-SPJ2-5 MDS-B-SPJ2-7 MDS-B-SPJ2-1 installation Spindle type Specifications drive Intermediate unit panel MDS-B-SPJ2-1 model installation type Rated output (kW) Continuous characteristics Rated torque (Nm) 9.55 14.0 23.5...

  • Page 24: Output Characteristics

    2. Specifications 2.2 Output characteristics SJ-P Series　　　 ● SJ-P0.75A SJ-P0.2A SJ-P0.4A (kW) (kW) (kW) Output Output Output Short-time rating Short-time rating 0.75 Short-time rating Continuous rating Continuous rating Continuous rating 0.15 1500 10000 1500 10000 10000 1500 Speed (r/min) Speed (r/min) Speed (r/min) SJ-P3.7A SJ-P1.5A...

  • Page 25: Tolerable Acceleration/Deceleration Frequency Characteristics

    2. Specifications 2.3 Tolerable acceleration/deceleration frequency characteristics The tolerable acceleration/deceleration frequency characteristics of the controller fluctuate according to the motor speed and motor shaft conversion GD , so calculate the tolerable frequency with the following items. The smaller of the frequency determined by the acceleration/deceleration time according to the controller output (refer to appendix) and the frequency determined by the regenerative resistor becomes the operable frequency (tolerable duty cycle).
  • Page 26 2. Specifications The spindle motor rotation energy W is : 2π • N ( GD + GD × [ 120 × : Motor rotor inertia (kg•m : Motor shaft conversion load inertia (kg•m : Motor speed (r/min) : Acceleration/deceleration frequency (times/min.) T : Tolerable duty cycle (sec) 2.3.3 Combination of regenerative resistor capacity and unit...

  • Page 27: Outline Dimension

    2. Specifications 2.4 Outline dimension 2.4.1 Spindle drive unit • MDS-B-SPJ2-02 [unit: mm] Wiring space (75 or more) Heat radiation φ 6 installation hole space (40 or more) Wiring space 3-M4×0.7 (40 or more) • MDS-B-SPJ2-04/075 unit: mm Wiring space (75 or more) Heat radiation space φ...
  • Page 28 2. Specifications • MDS-B-SPJ2-15/22/37 [unit: mm] Wiring space (75 or more) φ 6 installation hole Heat radiation space (40 or more) Wiring space (40 or more) 3-M4×0.7 screws 12-M4×0.7 screws • MDS-B-SPJ2-55/75 Wiring space [unit: mm] (70 or more) 2-φ 6 installation hole Heat radiation space (40 or more)
  • Page 29 2. Specifications • MDS-B-SPJ2-110 [unit: mm] Wiring space (70 or more) Heat radiation space (40 or more) Wiring space (40 or more) 9-M4×0.7 screws 3-M4×0.7 screws 2 − 8...
  • Page 30 2. Specifications • MDS-B-SPJ2-110C [unit: mm] Wiring space (70 or more) - φ 6 installation hole Heat radiation space (40 or more) Wiring space (40 or more) 9-M4×0.7 screws 3-M4×0.7 screws < Embedded installation Installation hole dimensions > 4-M5 screws 2 −...

  • Page 31: Spindle Motor

    2. Specifications 2.4.2 Spindle motor Motor flange direction Pin symbol　 Lead wires ● SJ-P0.2A, SJ-P0.4A A　　 　 U Motor B　　 　 V wires C　　 　 W Motor Ground D 　 　 E　Ground E　　 Blank F　　 MS3102A18-12P □ 45゜ Main unit nameplate Oil seal S15357B...
  • Page 32 2. Specifications ● SJ-P2.2A, SJ-P3.7A Motor flange direction Pin symbol Lead wires A　　 Motor B　　 wires Motor C　　 Ground D 　 　 E　 Ground E　　 Blank MS3102A24-10P Use a hexagon socket bolt Blank installation hole G　　 4-13.5 □ ※ ※ 45゜...
  • Page 33 2. Specifications ● SJ-PF2.2-01 Ground (M5 screw) The terminal box lead outlet can be changed to the left or right. Cooling fan motor Rating BU,BV nameplate Speed detector connector Suspension bolt (M4 screw) (M8 screw) Terminal box Motor U, V, W (M4 screw) flange Exhaust...
  • Page 34 2. Specifications ● SJ-PF3.7-01 Ground The terminal box lead outlet can (M5 screw) be changed to the left or right. Rating Cooling fan motor nameplate Suspension bolt BU,BV (M8 screw) (M4 screw) Terminal box Speed detector connector Motor U, V, W (M4 screw) (flange) Exhaust...
  • Page 35 2. Specifications ● SJ-PF5.5-01 Ground The terminal box lead outlet can (M5 screw) be changed to the left or right. Cooling fan motor Suspension bolt (M8 screw) BU,BV (M4 screw) Rating nameplate Speed detector connector Motor U, V, W Terminal box (M5 screw) flange Suction...
  • Page 36 2. Specifications ● SJ-PF7.5-01 Speed detector Ground The terminal box lead outlet can connector be changed to the left or right. (M5 screw) Cooling fan motor BU,BV, BW (M4 screw) Suspension bolt (M10 screw) Terminal box Rating nameplate Motor U, V, W (M6 screw) flange Exhaust...
  • Page 37 2. Specifications ● SJ-PF11-01 Speed detector Ground connector The terminal box lead outlet can (M5 screw) be changed to the left or right. Cooling fan motor Suspension bolt (M10 screw) BU,BV, BW Terminal box (M4 screw) Rating nameplate Motor U, V, W (M6 screw) flange Exhaust...
  • Page 38 2. Specifications 2.4.3 Regenerative resistor (1) "FCUA-RB Series" Regenerative Resistor The regenerative resistor is not built into the spindle unit. The following regenerative resistor must be installed. 500 +20 　 　 - 0 A± 2 B± 1 2-FN2-M4 φ 4.3mm 2-Silicon rubber glass braided wires 2.0m m (white)
  • Page 39 2. Specifications (2) "R-UNIT Series" Regenerative Resistor Unit ● R-UNIT-1, R-UNIT-2 Capacity Model 1.5K to 3.7K R-UNIT-1 5.5K, 7.5K R-UNIT-2 Terminal layout 2-ø6 hole Ceiling Ceiling Hot wind discharge Terminal screw size: M4 x 0.7 screw Applicable crimp terminal: Bare round terminal up to 5.5-4 Suction Ground Ground...
  • Page 40 2. Specifications ● R-UNIT-3 (For 5.5kW, 7.5kW high frequency) ● R-UNIT-4 (For 11kW) Embedded installation (outer heat radiating section) Conventional Ceiling 3-ø6 hole grounding Hot wind discharge terminal position Terminal layout (Grounding terminal) Terminal screw size: M4 x 0.7 screw Applicable crimp terminal: Bare round terminal up to 5.5-4 Suction...
  • Page 41 2. Specifications ● R-UNIT-5 (For 11kW high frequency) Embedded installation (outer heat radiating section) 3-ø6 hole Ceiling Conventional Hot wind discharge grounding terminal position Terminal layout (Grounding terminal) Terminal screw size: M4 x 0.7 screw Applicable crimp terminal: Suction Bare round terminal up to 5.5-4 Ground 6-M5 x 0.8 screw Punched...
  • Page 42 Chapter 3 Functions Contents 3. Functions ........................3 - 1 3.1 Control input signals ....................3 - 1 3.2 Control output signals ..................... 3 - 3 3.3 Meter output specifications ..................3 - 6...

  • Page 43: Functions

    3. Functions 3. Functions 3.1 Control input signals Max. speed r/min Speed command value (1) Speed command input 1) When the speed command value is 0, the motor speed becomes 0. When the speed command value is the maximum value, the motor will rotate at the maximum motor speed set with parameter SP017 (TSP).
  • Page 44 3. Functions (5) Orientation start command input (ORC) 1) This is the orientation start signal. Orientation will start regardless of the run command (SRN, SRI) when ORC is ON. 2) If either a forward run (SRN) or reverse run (SRI) command is input when ORC is OFF, the motor will start rotating at the commanded speed again.

  • Page 45: Control Output Signals

    3. Functions 3.2 Control output signals (1) Zero speed output (ZS) 1) ZS turns ON when the actual motor speed drops below the zero detection point in respect to the stop command. 2) The ZS signal is output when the above conditions are satisfied regardless of the speed command (SRN, SRI).
  • Page 46 3. Functions Forward run Motor speed 0 Reverse run Output signal (US) Forward run Command Reverse run (3) Speed detection output (SD) 1) SDT turns ON when the motor speed drops to below that set with parameter SP020 (SDTS). 2) The SDT signal turns ON when the motor speed's absolute value drops to below a set detection level regardless of the speed command (SRN, SRI).
  • Page 47 3. Functions (10) In gear selection command 1, 2 output (GR1A, GR2A) This is the answer output in respect to the gear selection command 1, 2 input (GR1, GR2). (11) In indexing forward run command output (WRNA), reverse run command output (WRIA) This is the answer output in respect to the indexing forward run command input (WRN), reverse run command input (WRI).

  • Page 48: Meter Output Specifications

    3. Functions 3.3 Meter output specifications Speedometer Full scale 10V total Load meter Full scale 10V total (1) Speedometer output (a) A speedometer having the following specifications is recommended for measuring the speedometer output. (i) Model : YM-8G type DC voltmeter (Mitsubishi) (ii) Rating : 10VDC full scale (iii) Internal impedance : Approx.
  • Page 49 3. Functions (b) The load meter indication displays the percent of the load in respect to the motor's rated output as a percent (%). The relation of the motor output capacity (kW) and load meter display is as follows. Overload (one minute) area Load meter 120% Short time rating Load meter 100%...
  • Page 50 Chapter 4 Handling Contents 4. Handling ......................... 4 - 1 4.1 Explanation of unit parts ..................4 - 1 4.2 Installation ....................... 4 - 2 4.2.1 Spindle amplifier installation................4 - 2 4.3 Spindle drive unit heat radiation ................4 - 4...

  • Page 51: Handling

    4. Handling 4. Handling 4.1 Explanation of unit parts Display area 　 This displays the operation status and alarms. Rotary switch for setting the axis No. Installation screw hole Display setting area cover CN1A 　 NC net connector CN1B 　 NC net connector 　...

  • Page 52: Installation

    4. Handling 4.2 Installation CAUTION 1. Install the unit on noncombustible material. Direct installation on combustible material or near combustible materials could lead to fires. 2. Follow this manual and install the unit in a place where the weight can be borne. 3.
  • Page 53 4. Handling (2) Installation direction and spacing Install so the spindle amplifier can be seen from the front, with consideration for the heat dissipation and wiring of each unit. Secure space for ventilation, using the following drawings as a reference. Front view (Ceiling) Side view 100mm or more...

  • Page 54: Spindle Drive Unit Heat Radiation

    4. Handling 4.3 Spindle drive unit heat radiation The loss generated during continuous rated load operation of the spindle drive unit is shown below. Use the values in table considering the most adverse conditions when designing the thermal aspects of the sealed control panel. In the actual machine, the heating value will be the middle value of the load and no-load according to the cutting load and acceleration/deceleration duty.

  • Page 55: Machine-To-Machine Connection Diagram

    Chapter 5 Connections Contents 5. Connections ........................5 - 1 Machine-to-machine connection diagram ............. 5 - 1 Spindle amplifier connections ................5 - 3 5.2.1 Main circuit terminal block and control circuit terminal block ......5 - 3 5.2.2 Signal names and applications of the main circuit terminal block and control circuit terminal block ................

  • Page 56: Connections

    5. Connections 5. Connections 5.1 Machine-to-machine connection diagram ● SJ-P Series Motor Configure a sequence in which MC is Spindle amplifier SJ-P disconnected by alarms and emergency stops. Ｍ D S - B - S P J 2 Series Motor T E 1 Ｕ...
  • Page 57 5. Connections ● SJ-PF Series Motor (L3) Configure a sequence in which MC is disconnected by alarms Spindle amplifier and emergency stops. SJ-PF Ｍ D S - B - S P J 2 Series Motor T E 1 Ｕ Ｕ Ｕ...
  • Page 58 5. Connections 5.2 Spindle amplifier connections CAUTION Do not apply a voltage other than that specified to any terminal. Failure to observe this may cause damage and/or failure, etc. 5.2.1 Main circuit terminal block and control circuit terminal block The signal array of each terminal block is shown in the following table. MDS-B-SPJ2-02 MDS-B-SPJ2-15 Spindle amplifier...
  • Page 59 5. Connections Spindle amplifier MDS-B-SPJ2-55 MDS-B-SPJ2-110 MDS-B-SPJ2-75 Terminal ① ② Terminal position ② ③ ① ③ ① Main circuit terminal ① Terminal screws ② 　 : M4 block (TE1) Terminal screws : M4 Control ① Terminal screws : M4 circuit ②...
  • Page 60 5. Connections 5.2.2 Signal names and applications of the main circuit terminal block and control circuit terminal block Terminal Signal name Details name Main circuit power input terminal Main circuit power L1•L2•L3 Connect to a 3-phase 200 to 230VAC, 50/60Hz power supply.

  • Page 61: Control Circuit Terminal Block

    5. Connections 5.2.3 Usage method of the control circuit terminal block (MDS-B-SPJ2-02 to 075) (1) Wire terminal treatment Length of sheath removed Single wire : Can be used as is with the sheath removed. (Wire size: 0.2 to 2.5mm Approx. 10mm Twisted wire : Remove the sheath and twist the core before using.

  • Page 62: Spindle Motor And Detector Connection

    5. Connections 5.3 Spindle motor and detector connection 5.3.1 SJ-P0.2A/0.4A motor connection Detector connector CN2 Detector connector MS3106B20-29P Pin No. MDS-B-SPJ2-02/04 MDS-B-SPJ2-04 No. 11 No. 1 No. 10 No. 20 Cable (option) FCUA-R052/056 Name Name (Refer to section 5.7 for details on cable manufacturing.) Signal Signal Max.

  • Page 63: Sj-P1.5A/2.2A/3.7A Motor Connection

    5. Connections 5.3.3 SJ-P1.5A/2.2A/3.7A motor connection Detector connector CN2 Detector connector MDS-B-SPJ2-15/22/37 MS3106B20-29P Pin No. No. 1 No. 11 No. 20 No. 10 Cable (option) FCUA-R052/056 Name Signal (Refer to section 5.7 for details on cable manufacturing.) Signal Signal Max. length: 50m M O H 2 4 G M A *...

  • Page 64: Sj-Pf Series Motor Connection (5.5/7.5Kw)

    5. Connections 5.3.5 SJ-PF Series motor connection (5.5/7.5kW) Detector connector CN2 MDS-B-SPJ2-55/75 Pin No. No. 1 No. 11 No. 20 No. 10 Cable (option) FCUA-R059 Name Name (Refer to section 5.7 for details on cable manufacturing.) Max. length: 30m 2 4 G Power cable and ground wire M O H M A *...
  • Page 65 5. Connections 5.3.6 SJ-PF Series motor connection (11kW) MDS-B-SPJ2-110 Detector connector CN2 Pin No. Cable (option) FCUA-R052/059 No. 11 (Refer to section 5.7 for details No. 1 on cable manufacturing.) No. 10 No. 20 Max. length: 30m Name Name M O H 2 4 G Power cable and ground wire M A *...

  • Page 66: Power Supply Connection

    5. Connections 5.4 Power supply connection CAUTION 1. Do not exceed the power supply voltage, capacity, etc., specified in the controller specifications. Failure to observe this could result in damage or failure. 2. Always install a no-fuse breaker or earth leakage breaker for safety, and be sure the power is turned OFF at the breakers during abnormalities or inspections.
  • Page 67 5. Connections 5.4.2 Connection example when controlling the electromagnetic switch with the MDS-B-SPJ2 ＭＣ1 3-phase ＮＦＢ 200 to 230V Servo amplifier Spindle amplifier M D S - B - S V J 2 M D S - B - S P J 2 Ｌ１...

  • Page 68: Connection Example When Controlling The Electromagnetic Switch With The Mds-B-Cv/Cr

    5. Connections 5.4.3 Connection example when controlling the electromagnetic switch with the MDS-B-CV/CR The following is a connection example when there is a convertor unit MDS-B-CV/CR is the system. The electromagnetic switch control signal (MC1) of the MDS-B-CV/CR can directly drive the electromagnetic switch.
  • Page 69 5. Connections 5.5 Regenerative resistor connection CAUTION The regeneration option and servo amplifier cannot be set except as the designated combination. Failure to observe this could result in fires, so always use the correct combination. A regenerative resistor must be connected to the spindle drive unit. Connect the regenerative resistor between the C and P terminals of the spindle drive unit.

  • Page 70: Relation To The Main Circuit

    5. Connections 5.6 Relation to the main circuit 5.6.1 Selection of the main circuit wire, no-fuse breaker and electromagnetic contactor Select and prepare the main circuit wire, breaker and electromagnetic contactor for the power/motor from the following table according to the spindle amplifier capacity. Power supply Electro-m Wire (mm...

  • Page 71: Control Circuit Cables And Connectors

    5. Connections 5.7 Control circuit cables and connectors • Use cables (3) and (4) for the detector cables, after confirming the spindle motor series and necessary wiring length. Also use cable (5) when an encoder is installed externally. • Use the detector connector sets (4) and (5) to manufacture a detector cable, referring to "5. Connections"...
  • Page 72 5. Connections Optional cables (2/2) Product name Model Details Amplifier side connector Spindle motor detector side (3M or equivalent product) connector 10120-3000VE (connector) (Japan Aviation Electronics) 10320-52F0-008 (shell kit) MS3106B20-29S (straight FCUA-R052 Detector cable plug) (straight plug) for an SJ-P*A FCUA-R056 motor MS3108B20-29S (angle plug)
  • Page 73 5. Connections Optional connector sets (2/2) Product name Model Details Spindle amplifier side Spindle motor detector side Detector connector connector (Japan AMP) connector set for FCUA-CS059 (3M or equivalent product) Housing : 178289-6 an SJ-PF* motor Connector : 10120-3000VE Contact : 1-175217-2 Shell kit : 10320-52F0-008...
  • Page 74 5. Connections (1) Connector outline Connectors for a spindle amplifier CN2 Maker : Sumitomo 3M [Unit: mm] < Model > 12.0 Connector : 10120-3000VE Shell Kit : 10320-52F0-008 14.0 22.0 12.7 33.3 Maker : Sumitomo 3M [Unit: mm] < Model > Connector : 10120-6000EL Shell Kit : 10320-3210-000...
  • Page 75 5. Connections Connectors for an SJ-P*A motor/external encoder detector Straight plug [Unit: mm] Maker : Japan Aviation Electronics 18.3 Model : MS3106B20-29S 1-3/16-18UNEF-2A 1-1/4-18UNEF-2B Effective screw length 55.6 Angle plug [Unit: mm] Maker : Japan Aviation Electronics 1-1/4-18UNEF-2B Model : MS-3108B20-29S 18.3 φ23 Effective screw length...
  • Page 76 5. Connections Connector for an SJ-P*A motor power supply Straight plug [Unit: mm] Maker : Japan Aviation Electronics Model : MS-3106B22-23S 9.53 or more MS-3106B24-10S Compatible motor Model SJ-P0.75A MS3106B-22-23S 1-3/8-18UNEF 55.57 40.48 1-3/16-18UNEF SJ-P1.5A SJ-P2.2A/3.7A MS3106B-24-10S 1-1/2-18UNEF 43.63 58.72 1-7/16-18UNEF Angle plug [Unit: mm]...
  • Page 77 5. Connections (2) Wire and assembly of detector cables and communication cables The wire specifications and manufacturing methods for each cable are shown below. Use the recommended wire or equivalent parts in the following table when manufacturing the cable, and be sure to connect all parts correctly.
  • Page 78 5. Connections (3) Detector cable connection drawings CAUTION When manufacturing the cable, be sure to connect all parts correctly. Failure to observe this could result in failure, runaway or fires. < SJ-P*A motor detector > Optional cable connection drawing FCUA-R052/R056 Detector (motor side) Spindle amplifier side Plate...
  • Page 79 1.27mm Pitch flat Cable length: 10cm Connector case Sumitomo 3M 10320-52F0-008 F installation plate Mitsubishi Electric N760D080H01 F installation plate outline dimensions drawing Connection drawing The signal cable connection is a one-on-one connection. (One pin is connected to one pin.) The case GND planes (connector housings) of each Φ...
  • Page 80 Chapter 6 Status Display and Parameter Setting Contents 6. Status Display and Parameter Setting ................6 - 1 Status display with 7-segment LED ................ 6 - 1 Spindle parameters ....................6 - 2 SPINDLE SPECIFICATION PARAMETERS screen..........6 - 16 SPINDLE MONITOR screen...................

  • Page 81: Status Display And Parameter Setting

    6. Status Display and Parameter Setting 6. Status Display and Parameter Setting 6.1 Status display with 7-segment LED < LED display transition after the power is turned ON > When the axis No. is set and the spindle amplifier power or NC power is turned ON, the spindle amplifier is automatically initialized, etc., for self-diagnosis and operation.
  • Page 82 6. Status Display and Parameter Setting 6.2 Spindle parameters CAUTION Never drastically adjust or change the parameters. Extreme adjustments and changes of the parameters will cause the operation to become unstable. (1) Parameter list (Note 1) With the MDS-B-SPJ2, all of the spindle parameters (total 384) can be set from the M500 CNC screen.
  • Page 83 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP023 VGNI1 Speed loop gain The speed loop integral gain during speed 1/10 0 ~ 1000 integral item during control is set. Normally, this is set so that the rad/s speed control percentage to SP022 (VGNP1) is approximately...
  • Page 84 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP045 Not used. Set to 0. SP046 CSN2 Speed command The speed command is smoothed only during 0 ~ 1000 dual cushion the acceleration/deceleration start according to the acceleration/deceleration time constant set in SP019 (CSN1).
  • Page 85 6. Status Display and Parameter Setting < Class: Speed control > Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP065 VCGN1 Variable speed The speed loop proportional gain magnification 0 ~ 1000 loop proportional for SP022 (VGNP1) in the motor max. speed set gain target value in SP017 (TSP) is set.
  • Page 86 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP094 LMAV Load meter output The load meter output filter time constant is set. 0 ~ 32767 filter When the standard value is set to 0, this time constant becomes 100ms.
  • Page 87 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP108 CSP3 Deceleration ratio The deceleration ratio during orientation for gear ∗ 1 ~ 1000 during orientation 3 10 is set. When the setting value is 0, the value will be the same as SP006 (CSP).
  • Page 88 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP182 VCSS Variable speed The speed is set at which the speed loop 0 ~ 32767 loop proportional proportional gain starts to change during gain change start spindle synchronization.
  • Page 89 6. Status Display and Parameter Setting Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP199 VCST Variable speed The speed to start speed loop change during r/min 0 ~ 32767 loop proportional synchronous tapping is set. gain change start speed during Proportional gain synchronous...
  • Page 90 6. Status Display and Parameter Setting < Class: Others > Tolerable Standard setting Abbr. Name Description TYP CNG Unit setting range SP225 ~ SP252 Not used. Set to 0. ∗ SP253 DA1NO DA output channel The output data No. for the 1st channel of the 0 ~ 32767 1 data No.
  • Page 91 6. Status Display and Parameter Setting (2) Details of parameters corresponding to bits Name Abbr. Description SP033 SFNC1 setting SP034 SFNC2 mtsl [mtsl] Motor constant (0: standard/1: special) setting SP035 SFNC3 hbsd hwid [hwid] Wide constant output (0: invalid/1: valid) setting [hbsd] Base slide (0: invalid/1: valid)
  • Page 92 6. Status Display and Parameter Setting Name Abbr. Description SP036 SFNC4 setting SP037 SFNC5 nstv plgo enco [enco] Encoder orientation setting [plgo] PLG orientation [nstv] No signal detection type (0: constant monitor/ 1: only during position loop or orientation) SP038 SFNC6 open pftm alty...
  • Page 93 6. Status Display and Parameter Setting Name Abbr. Description SP097 SPECO tlet fdir pyfx dmin odi2 odi1 Orientation control setting [odi2, odi1] Orientation rotation direction Pre (orientation from rotation rotated in during speed control) Motor forward run Motor reverse run (Prohibited) [dmin] Dummy in-position (0: Invalid/1: Valid)
  • Page 94 6. Status Display and Parameter Setting Name Abbr. Description SP177 SPECS fdir pyfx fclx Spindle synchronization control setting [fclx] Semi-closed loop control (0: Invalid/1: Valid) [pyfx] Fixed excitation during position loop (0: Invalid/1: Valid) [fdir] Position detector polarity (0: (+)/1: (-)) [odl] Excessive error width scale (0: 1-fold/1: 8-fold) SP193 SPECT...
  • Page 95 6. Status Display and Parameter Setting (3) Drive unit capacity, motor type and regenerative resistor type selection details Name Abbr. Description SP039 ATYP Select the capacity of the drive unit to be used. Setting value Drive unit model setting 0000 —...

  • Page 96: Spindle Specification Parameters Screen

    6. Status Display and Parameter Setting 6.3 SPINDLE SPECIFICATION PARAMETERS screen The spindle parameters are divided into those transferred from the NC to the spindle drive unit and those used on the NC side. (1) Parameters transferred from the NC to the spindle drive unit The parameters (384 total) indicated on page (6-2/N) to (6-8/N) are transferred from the NC to the spindle drive unit.

  • Page 97: Spindle Monitor Screen

    6. Status Display and Parameter Setting 6.4 SPINDLE MONITOR screen The current status of the spindle can be confirmed on the NC screen. That monitor screen is shown on this page. [SPINDLE MONITOR] 76543210 GAIN (1/sec) 00000011 UNIT TYP B-SPJ2-37 DROOP ( I ) 3103...
  • Page 98 6. Status Display and Parameter Setting (1) Control input 1) Control input 1 L, Ready ON command Torque limit 1 Servo ON command Torque limit 2 A Torque limit 3 Parameter conversion command Servo alarm reset command F Cutting 2) Control input 2 L, ∗...
  • Page 99 6. Status Display and Parameter Setting 4) Control input 4 L, ∗ Not used. ∗ Not used. (2) Control output 1) Control output 1 L, Ready ON In torque limit 1 Servo ON In torque limit 2 A In torque limit 3 Drive unit warning D Z phase passed Converting parameter...
  • Page 100 6. Status Display and Parameter Setting 3) Control output 3 L, In spindle control mode selection In forward run command 1 In spindle control mode selection In reverse run command 2 In spindle control mode selection A In index forward run command command 3 In spindle control mode selection B In index reverse run command...

  • Page 101: D/A Output Specifications

    6. Status Display and Parameter Setting 6.5 D/A output specifications (1) Outline A function for D/A output of various control data is mounted on the MDS-B-SPJ2 spindle amplifier. The drive unit status and data can be confirmed using this D/A output function. (2) Output specifications MITSU BISHI MDS-B -SPJ2...
  • Page 102 6. Status Display and Parameter Setting (4) Output data Nos. The No. of the data to be D/A output is set in SP253 and SP254. The correlation between the output data and the data No. is shown in the following table. ∗...
  • Page 103 6. Status Display and Parameter Setting (5) Output magnification setting The output magnification of the data to be D/A output is set in SP255 and SP256. The output data (DATA) is calculated using equation 1. DATA = Actual data SP255 (or SP256) Equation (1) The D/A output specifications of the output data are shown in Fig.
  • Page 104 6. Status Display and Parameter Setting 133％ １０ 120％ ９.5 Ｖ Current command D/A output voltage (V) conversion value (%) (Current command) ０％ ５ Time －133％ Example of current command waveform (Example 2) Speed feedback The data unit is r/min. Thus, when the motor rotates at +2000rpm, 2000 is output as the actual data.
  • Page 105 6. Status Display and Parameter Setting (Example 3) Position droop The data unit is a value equivalent to 360° when the actual data = 23040000. Thus, for a +0.1° position droop, 6400 is output (actual data = 0.1 × 23040000/360 = 6400. When parameter: SP255 (SP256) is 256 (magnification =1), the D/A output voltage at this time exceeds the max.

  • Page 106: List Of Spindle Protection Functions And Warning Functions

    6. Status Display and Parameter Setting 6.6 List of spindle protection functions and warning functions Alarm Opera- Reset Abbr. Name Details tion method Undervoltage The main circuit DC bus (PN) voltage became 200V or less. An error occurred in the ROM check sum or RAM check of the spindle Memory error drive control card.
  • Page 107 Chapter 7 Optional Specifications and Parts Contents 7. Optional Specifications and Parts ................. 7 - 1 Orient specifications (optional)................7 - 1 7.1.1 4096 point orientation using encoder............. 7 - 1 7.1.2 4096 point orientation using motor built-in encoder ........7 - 4 7.1.3 Orientation operation ..................

  • Page 108: Optional Specifications And Parts

    7. Optional Specifications and Parts 7. Optional Specifications and Parts 7.1 Orient specifications (optional) The following two types of orient specifications are available: (1) 4096 point orientation using encoder (2) 4096 point orientation using motor built-in encoder 7.1.1 4096 point orientation using encoder (1) Connection Refer to page "1.5 Configuration"...
  • Page 109 7. Optional Specifications and Parts (3) Handling a. Use of a flexible coupling is recommended for the connection of the encoder and spindle shaft in terms of improving the encoder life and performance. b. Installation precision The precision shown below should be secured for the encoder installation section engaging section and installation surface sway in order to maximize the coupling life.
  • Page 110 7. Optional Specifications and Parts (4) Encoder orientation parts (Optionally supplied parts) Encoder (1024P/rev) Encoder model Tolerable speed RFH-1024-22-1M-68 6000rpm RFH-1024-22-1M-68-8 8000rpm Nameplate 4-ø5.4 hole Key way dimensions Main unit side MS3102A20-29P Controller cable side MS3106A20-29S 1chA 2chZ 1chB 1ch A Case earth 2ch Z 1ch B...

  • Page 111: 4096 Point Orientation Using Motor Built-In Encoder

    7. Optional Specifications and Parts 7.1.2 4096 point orientation using motor built-in encoder This can be used only when the motor and spindle connection is the direction connection or when the timing belt with a reduction ratio of 1 is used. (1) Connection Refer to page "1.5 Configuration"...

  • Page 112: Orientation Operation

    7. Optional Specifications and Parts 7.1.3 Orientation operation (1) Operation The three types of orientation stop methods are shown in the following drawings. The method is set in the parameter SPECO. 1. PRE ........(a) Orientation is carried out in the rotation direction. 2.
  • Page 113 7. Optional Specifications and Parts The stop position changes by the encoder installation direction as follows. Case 1 Case 2 Encoder Motor Belt Arrow A Arrow A When looking from arrow A When looking from arrow A Reverse run Reverse run Forward run Forward run (3) Relation drawing of orientation parameters...

  • Page 114: Synchronous Tap Specifications (Option)

    7. Optional Specifications and Parts 7.2 Synchronous tap specifications (option) The two types of synchronous taps are as follows: 1. Closed method synchronous tap 2. Semi-closed method synchronous tap 7.2.1 Closed method synchronous tap In this method, the position loop is configured by the position signal of the encoder installed on the spindle.

  • Page 115: Single Parts (Optionally Supplied Parts)

    7. Optional Specifications and Parts 7.3 Single parts (optionally supplied parts) 7.3.1 Power step-down transformer When available power supply is at 400V, use this optional step-down transformer. (1) 12-23KVA (ITEM1 ~ 3) HV& LV terminal bolt size M8 Dimensions Weight Capacity Item Remarks...

  • Page 116: Grounding Plate And Cable Clamp Metal Fittings

    7. Optional Specifications and Parts 7.3.2 Grounding plate and cable clamp metal fittings Grounding plate E 2-ø5 holes M4 × 0.7 screw Screw hole for wiring to the cabinet grounding plate. Metal fitting B (cable clamp) 7 − 9...
  • Page 117 7. Optional Specifications and Parts 7.3.3 Noise filter (1) Selection If radio noise must be reduced, select a noise filter from the following table according to the power supply unit model: MDS-B-SPJ2 Noise filter name (Tohoku Kinzoku) 02, 04, 075 LF-310 LF-315 LF-320...

  • Page 118: Other Optional Specifications

    7. Optional Specifications and Parts 7.4 Other optional specifications Refer to the optional specifications for each function for information on optional specifications not described in this specification manual. 7 − 11...
  • Page 119 Chapter 8 Adjustment Procedure Contents 8. Adjustment Procedure ....................8 - 1 Spindle amplifier initial setup................... 8 - 1 8.1.1 Rotary switch setting..................8 - 1 8.1.2 LED display transition after the power is turned ON ........8 - 2 Initial adjustment ....................

  • Page 120: Adjustment Procedure

    8. Adjustment Procedure 8. Adjustment Procedure CAUTION Never drastically adjust or change the parameters. Extreme adjustments and changes of the parameters will cause the operation to become unstable. 8.1 Spindle amplifier initial setup 8.1.1 Rotary switch setting The axis No. must be set with the rotary switch before turning the power ON. The rotary switch setting is validated when the power is turned ON.

  • Page 121: Led Display Transition After The Power Is Turned On

    8. Adjustment Procedure 8.1.2 LED display transition after the power is turned ON When the axis No. is set and the spindle amplifier power or NC power is turned ON, the spindle amplifier is automatically initialized, etc., for self-diagnosis and operation. The 7-segment LED display on the front of the spindle amplifier main unit changes as shown below, together with the progression of these processes.

  • Page 122: Initial Adjustment

    8. Adjustment Procedure 8.2 Initial adjustment 8.2.1 Parameter confirmation After installation is finished and the wiring, etc., has been checked, confirm the spindle parameters again. ∗ Confirm that the spindle NC, spindle specifications and spindle adjustment parameters match the machine specifications and spindle system specifications. The SPINDLE PARAMETER screen appears when the NC menu key is pressed.
  • Page 123 8. Adjustment Procedure (2) SPINDLE SPECIFICATION PARAMETER The SPINDLE NC PARAMETER screen appears when the menu key is pressed, and SPINDLE NEXT page 1 of the SPINDLE SPECIFICATION PARAMETER screen appears when the PAGE NEXT is pressed. When the key is pressed again, page 2 of the SPINDLE SPECIFICATION PAGE PARAMETER screen appears.
  • Page 124 8. Adjustment Procedure (4) SPINDLE PARAMETER The SPINDLE NC PARAMETER screen appears when the menu key is pressed, and SPINDLE NEXT the SPINDLE PARAMETER screen appears when the key is pressed six times. PAGE [SPINDLE PARAM.] M-PARAM 9 . 30/30 [SPINDLE PARAM.] M-PARAM 9 .

  • Page 125: Test Operation

    8. Adjustment Procedure 8.3 Test operation The motor and machine are directly connected, and the machine break-in and control statuses are checked. (1) Do the command speed and actual speed match? → If they do not match: 1) Check whether the spindle parameters (SP000 to SP384) are set correctly. Especially check whether the following parameters are set correctly: ①...

  • Page 126: Acceleration/Deceleration Adjustment

    8. Adjustment Procedure 8.4 Acceleration/deceleration adjustment Using the speedometer output (CN3) described in section "6.5 D/A Output Function", measure the acceleration/deceleration waveform, and check whether it is within ±15% of the theoretical acceleration/deceleration time. (Note: Refer to Appendix 3 for the calculation method of the theoretical acceleration/deceleration time.
  • Page 127 8. Adjustment Procedure Adjustment procedure (Note) Refer to the following flow chart for the procedure to change the SP087 and SP088 settings. (SP088 does not require changing.) Adjust the deceleration time to the same time as the acceleration time using SP087. Measure with H gear in Torque limit Set the initial values SP087 = 75...

  • Page 128: Orientation Adjustment

    8. Adjustment Procedure 8.5 Orientation adjustment 8.5.1 Motor built-in encoder orientation adjustment preparation < Parameters > Parameter name Initial value SP001 OINP SP004 SP005 SP006 OPST SP007 GRA1 SP025 GRA2 SP026 GRA3 SP027 GRA4 SP028 GRB1 SP029 GRB2 SP030 GRB3 SP031 GRB4 SP032...

  • Page 129: Encoder Orientation Adjustment Preparation

    8. Adjustment Procedure 8.5.2 Encoder orientation adjustment preparation < Parameters > Parameter name Initial value SP002 OINP SP004 SP005 SP006 OPST SP007 GRA1 SP025 1 ~ 32767 GRA2 SP026 1 ~ 32767 GRA3 SP027 1 ~ 32767 GRA4 SP028 1 ~ 32767 GRB1 SP029 1 ~ 32767...

  • Page 130: Orientation Adjustment Method

    8. Adjustment Procedure 8.5.3 Orientation adjustment method < Adjustment > (Encoder orientation is shown in brackets [ (1) Orientation position adjustment There is no position shift volume or rotary switch. The position shift is set with the parameter OPST . Execute an orientation after changing the setting of OPST , and adjust so that it matches the target stop point.

  • Page 131: Servo Rigidity Adjustment

    8. Adjustment Procedure 8.5.4 Servo rigidity adjustment Increase the servo rigidity during orientation stop by adjusting with the following procedure. Increase the PGM (motor built-in encoder orientation, magnesensor orientation) and PGE (encoder orientation) values to a level where swaying does not occur at the orientation stop. Raise the values of parameters VGOP and VGOI by the same percentage.

  • Page 132: Troubleshooting For Orientation Errors

    8. Adjustment Procedure 8.5.6 Troubleshooting for orientation errors (1) Orientation is not carried out. (a) The spindle rotates without stopping. Cause Investigation items Remedy Remarks The parameters The orientation detector and Correctly set parameter are not appropriate parameters do not match. SFNC5 .
  • Page 133 8. Adjustment Procedure (3) The stop position deviates. Cause Investigation items Remedy Remarks Machine factor The stop position does not There is backlash, deviate on the encoder axis. slippage, etc., between the spindle and encoder. • The deceleration ratio between the spindle and Set the deceleration ratio encoder is not 1:1 or 1: 2.

  • Page 134: Synchronous Tap Adjustment

    8. Adjustment Procedure 8.6 Synchronous tap adjustment 8.6.1 Synchronous tap operation adjustment < Preparation > Operate the spindle by a speed command or adjust the orientation before adjusting the synchronous tap adjustment. < Parameter > (1) Spindle controller setting Parameter Details SP037 SFNC5 Spindle Possibility and setting values of orientation type and synchronous tap...
  • Page 135 8. Adjustment Procedure Screen selection Parameter Details Setting value SPINDLE NC sgear This sets the gear ratio between the spindle and spindle PARAMETER encoder. Always set this to 0 (1:1) when there is no Standard: 0 spindle encoder (semi-closed method). stap 1 Gear00, Gear 01, Gear 10, Gear11 0 ~ 99999 (rpm)
  • Page 136 8. Adjustment Procedure < Operation confirmation and adjustment > Check items during abnormal Normal operation operation Without a workpiece installed : When the rotation direction is the reverse tap direction: G84 Z-10 F.1.0 P1000 S50 Reverse bit4 of the parameter SPECT .
  • Page 137 8. Adjustment Procedure 8.6.2 Troubleshooting for abnormal synchronous tap Phenomenon Factors/remedy An EXCESSIVE ERROR 1) The synchronous tap detector direction of spindle parameter ALARM (alarm 52) occurs. SPECT bit5 is set backwards. 2) The spindle motor does not follow commands because the tap time constant is too short.

  • Page 138: Unit Replacement

    Chapter 9 Unit Replacement Contents 9. Unit Replacement ......................9 - 1 Preparation for unit replacement ................9 - 1 Unit replacement method ..................9 - 1...
  • Page 139 9. Unit Replacement 9. Unit Replacement 9.1 Preparation for unit replacement Be sure to observe the following precautions when replacing the unit. (1) Turn OFF the power to the entire system, including peripheral devices. (2) High-voltage remains in the spindle drive unit even after the power is turned OFF. Do not touch the unit terminal block or regenerative resistor for 3 to 4 minutes after turning the power OFF.
  • Page 140 Chapter 10 Daily Maintenance Contents 10. Daily Maintenance ......................10 - 1 10.1 Maintenance equipment..................10 - 1 10.2 Periodic inspections ....................10 - 2 10.2.1 Control unit inspections ................... 10 - 2 10.2.2 Motor inspections..................... 10 - 3 10.2.3 Regenerative resistor unit inspection ............10 - 3...

  • Page 141: Daily Maintenance

    10. Daily Maintenance 10. Daily Maintenance CAUTION 1. Wait 10 minutes or more after turning the power OFF before carrying out maintenance or inspections. Failure to do so may result in electric shocks. 2. Maintenance and inspections must always be carried out by a qualified technician. There is a danger of electric shocks if they are carried out by unqualified persons.

  • Page 142: Periodic Inspections

    10. Daily Maintenance 10.2 Periodic inspections 10.2.1 Control unit inspections NOTE Do not carry out a megger test (insulation resistance measurement) on the drive unit control circuit. Inspection Inspection Essential points Remedy item cycle (1) Does the fan turn smoothly when rotated by hand? (2) Is the fan sufficiently powerful when turned Once a...

  • Page 143: Motor Inspections

    10. Daily Maintenance 10.2.2 Motor inspections Inspection Inspection Essential points Remedy item cycle • There must not be any noise or abnormal vibration occurring that has not been noticed before. Check the following when an abnormality occurs. (1) Check the base and installation. (2) Check the core alignment accuracy of the direct coupling.
  • Page 144 Chapter 11 Troubleshooting Contents 11. Troubleshooting ......................11 - 1 11.1 Introduction......................11 - 1 11.2 First step ........................11 - 1 11.3 Second step......................11 - 3 11.4 Approach by each phenomenon ................11 - 4 11.4.1 Details when alarms and warnings are displayed in the 7-segment LED ..11 - 4 11.4.2 When alarms and warnings appear in the display ..........

  • Page 145: Troubleshooting

    11. Troubleshooting 11. Troubleshooting WARNING 1. Wait 10 minutes or more after turning the power OFF before carrying out maintenance or inspections. Failure to do so may result in electric shocks. 2. Maintenance and inspections must always be carried out by a qualified technician. There is a danger of electric shocks if they are carried out by unqualified persons.
  • Page 146 11. Troubleshooting Class II trouble Investigation items Remedy The unit operated (1) Check the input power voltage (1) Return the voltage to normal normally before, but if abnormal. 200VAC +10%−15% 50Hz now suddenly will not Or, ensure a voltage 200~230VAC +10%−15% 60Hz operate.

  • Page 147: Second Step

    11. Troubleshooting The faulty area can usually be roughly determined when the above conditions are confirmed. MDS-B-SPJ2 errors are largely divided as follows: Class A trouble The controller was turned ON for the first time but did not operate correctly. (I) The unit operated normally before, but now suddenly will not operate.

  • Page 148: Approach By Each Phenomenon

    11. Troubleshooting 11.4 Approach by each phenomenon 11.4.1 Details when alarms and warnings are displayed in the 7-segment LED (1) Alarm No. 10 : UNDERVOLTAGE [Details] The main circuit DC bus (PN) voltage of the spindle drive unit became 200V or less. Investigation items Investigation results Remedy...
  • Page 149 11. Troubleshooting (2) Alarm No. 12 : MEMORY ERROR 1 [Details] A ROM check sum error or RAM check error occurred in the spindle drive unit. Investigation items Investigation results Remedy 1 Investigate The alarm occurs each time the Replace the spindle drive unit. repeatability.
  • Page 150 11. Troubleshooting (5) Alarm No. 21 : NO SIGNAL DETECTION (ENC) [Details] There was an A, B or Z phase signal error for the orientation 1024P/rev encoder. Investigation items Investigation results Remedy 1 Check the spindle Bit0 is set to "1" even though Set the correct value.
  • Page 151 11. Troubleshooting (6) Alarm No. 23 : EXCESSIVE SPEED ERROR [Details] The error between the speed command and the current speed exceeded 50rpm for 12 seconds. Investigation items Investigation results Remedy 1 Check the U, V, W The wiring is not connected correctly. Wire correctly. wiring between the The wiring is connected correctly.
  • Page 152 11. Troubleshooting (7) Alarm No. 24 : GROUND FAULT [Details] A motor cable ground fault was detected. (Detected only at the ready ON instant.) Investigation items Investigation results Remedy 1 Check whether the The motor cable sheath is pulled Replace the cable. motor power line (U, V, back and the power line is grounded.
  • Page 153 11. Troubleshooting (9) Alarm No. 31 : OVERSPEED [Details] The motor speed exceeded 115% of the value set in the spindle parameter (SP017: TSP). Investigation items Investigation results Remedy 1 Investigate The alarm only occurs during the Investigate item 2, and carry out the repeatability.
  • Page 154 11. Troubleshooting (10) Alarm No. 32 : POWER MODULE ERROR [Details] An excessive current flowed to the power component used in the spindle drive unit. Investigation items Investigation results Remedy 1 Investigate the location The phenomenon occurred before Replace the spindle drive unit. where the ready ON.
  • Page 155 11. Troubleshooting (11) Alarm No. 33 : OVERVOLTAGE [Details] The main circuit DC bus (PN) voltage exceeded 400V. Investigation items Investigation results Remedy 1 Check the P and C There was a broken or loose wire. Replace the cable. Or, carry out wiring between the correct wiring.
  • Page 156 11. Troubleshooting (12) Alarm No. 34 : NC COMMUNICATION AND CRC ERROR [Details] A CRC error occurred in the communication data from the NC. Investigation items Investigation results Remedy 1 Jiggle the connectors Connector came (was coming) loose. Install correctly. between the NC ↔...
  • Page 157 11. Troubleshooting (15) Alarm No. 37 : PARAMETER ERROR [Details] There were errors in the spindle parameters transmitted from the NC during initialization. Investigation items Investigation results Remedy 1 Check the spindle There was an incorrectly set value. Set the correct value. parameter setting values.
  • Page 158 11. Troubleshooting (18) Alarm No. 3B : POWER MODULE OVERHEATING [Details] Overheating was detected in the IPM used in the spindle drive main circuit. (Capacity: 5.5kW or more only) Investigation items Investigation results Remedy Investigate the heat dissipation environment. 1) Check the rotation The fan does not rotate normally.
  • Page 159 11. Troubleshooting (20) Alarm No. 46 : MOTOR OVERHEATING [Details] The motor overheated and the motor's built-in thermal protector activated. When this alarm occurs, the motor cooling fan must be allowed to operate for 10 to 20 min. after the motor stops before the alarm can be canceled. Investigation items Investigation results Remedy...
  • Page 160 11. Troubleshooting (21) Alarm No. 50 : OVERLOAD [Details] The value of the current flowing to the spindle motor exceeded the overload detection level (spindle parameter SP064: OLL), and continued longer than the overload detection time (spindle parameter SP063: OLT, Standard: 60 sec.). Investigation items Investigation results Remedy...
  • Page 161 11. Troubleshooting (22) Alarm No. 52 : EXCESSIVE ERROR [Details] The position tracking error during orientation exceeded the specified value (excessive error width setting value). • Excessive error width setting value During orientation (SP102: OODR): Standard value 32767 (32767 pulses) During spindle synchronization (SP186: SODR): Standard value 32767 (32767 pulses) During synchronous tap (SP218: TODR): Standard value 32767 (32767 pulses) Investigation items...
  • Page 162 11. Troubleshooting Investigation items Investigation results Remedy 8 Check the spindle The trouble is eliminated by Reconsider and change the setting synchronization time increasing the setting value. value. constant of the spindle The trouble is not eliminated by Return the setting to the original parameter.
  • Page 163 11. Troubleshooting (23) Alarm No. 5C : ORIENTATION FEEDBACK ERROR [Details] After completion of the orientation in-position, the error between the command and feedback exceeded the setting value (SP114: 0PER). Investigation items Investigation results Remedy 1 Is the speed detector The cable is not correctly shielded.
  • Page 164 11. Troubleshooting (26) Warning No. E1 : OVERLOAD WARNING [Details] The value of the current flowing to the spindle motor exceeded the overload detection level (spindle parameter SP064: OLL), and continued longer than 80% of the overload detection time (spindle parameter SP063: OLT). Investigation items Investigation results Remedy...

  • Page 165: When Alarms And Warnings Appear In The Display

    11. Troubleshooting 11.4.2 When alarms and warnings appear in the display (1) There is no error display, but the motor will not rotate at all. Investigation items Investigation results Remedy 1 Check the wiring The wiring is incorrect, or there is a Wire the unit correctly.
  • Page 166 11. Troubleshooting (2) No error is displayed, but the motor will only rotate slowly. Or, there is a noise coming from the motor. Investigation items Investigation results Remedy 1 Check the U, V, W The wiring is not connected correctly. Wire correctly. wiring between the The wiring is connected correctly.
  • Page 167 11. Troubleshooting (4) The start time was long, or became longer than before. Investigation items Investigation results Remedy 1 Check whether the The friction torque has increased. Correct the machine side. friction torque has No particular problem. Investigate item 2, and carry out the increased.
  • Page 168 11. Troubleshooting (6) There is a lot of vibration and noise (gear sound). Investigation items Investigation results Remedy 1 Check the machine The sound is the same during Correct the machine side. dynamic balance. coasting. (Try coasting from No particular problem. Investigate item 2, and carry out the max.
  • Page 169 11. Troubleshooting (8) The rotation does not stabilize. Investigation items Investigation results Remedy 1 Check the spindle The rotation stabilizes when both Change the setting values. Note that parameter (SP022: setting values are raised 2-fold. the gear sound may become louder. VGNP1, SP023: The rotation does not stabilize when Return the settings to the original...
  • Page 170 11. Troubleshooting (9) The motor does not rotate above a certain speed. Investigation items Investigation results Remedy 1 Check the speed The speed command is not input Correctly input the speed command. command. Also check correctly. whether the machine The speed command is input Investigate item 2, and carry out the operation panel correctly.

  • Page 171: Appendix 1 Mds-A/B-Sp/Spj2 Parameter Setting List (1/3)

    Appendix Contents Appendix 1 MDS-A/B-SP/SPJ2 Parameter Setting List (1/3) ........A - 1 Appendix 2 Delivery specifications ................A - 4 Appendix 3 Theoretical acceleration and deceleration times........A - 7 Appendix 4 Unit conversion table................... A - 8 Appendix 5 Test operation....................A - 9...
  • Page 172 Appendix A − 1...
  • Page 173 Appendix A − 2...
  • Page 174 Appendix A − 3...
  • Page 175 Appendix Appendix 2 Delivery specifications Mitsubishi AC Spindle Drive MDS-A/B-SP/SPJ2/CSP Delivery Specifications 1. Motor specifications SJ-P (RSJ Output characteristics of each coil for coil Motor model (Rating table No.) changeover motor No. of motor speed detector pulses 1024 pulse/rev Changeover speed Installation method Installation direction Flange installation...
  • Page 176 Appendix 3. System specifications/model Spindle drive unit model MDS-A/B-SPJ2 - Power supply unit model MDS-A-C - MDS-A-SP - MDS-A-V - Drive unit model connected to same converter MDS-A-V - MDS-A-V - MDS-A-V - MDS-A-V - Circle an item or fill Magnesensor model BKO- in numerical value...
  • Page 177 Messrs. Machine maker Messrs. Final delivery Messrs. destination Machine name Machine model No.of units units Work No. MITSUBISHI ELECTRIC CORPORATION Created by Checked by Approved by Revision column Pages Delivery specifications No. BN 43 U Sub No. A − 6...

  • Page 178: Appendix 3 Theoretical Acceleration And Deceleration Times

    Appendix Appendix 3 Theoretical acceleration and deceleration times In the calculation described below, load torque is assumed to be zero. Therefore, acceleration and deceleration times determined here somewhat differ from actual acceleration and deceleration times. (1) Definition "Po" is (Rated power × 1.2). (Notes) 1) Example : For spindle of 2.2/3.7kW, Po = 3700 ×...

  • Page 179: Appendix 4 Unit Conversion Table

    Appendix Appendix 4 Unit conversion table The correspondence of the conventional unit symbols used in this manual and the international unit system (SI) is as follows. Conventional SI unit and symbols of Name of weight Conversion value unit symbol units used commonly Weight/load −−...

  • Page 180: Appendix 5 Test Operation

    Appendix Appendix 5 Test operation (1) Method for rotating the motor in an open loop < Purpose > When the below phenomena occur during motor rotation, this operation is used to investigate the causes. 1. There is a lot of motor noise and vibration. 2.
  • Page 181 MELDAS AC Spindle Drive MDS-B-SPJ2 Series Specification Manual (BNP-B2164) Specification revision history Sub-number Date of revision Revision details ∗ July 30, 1997 First edition created. February 6, 1998 Maintenance section added and widely revised.
  • Page 182 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MDS-B-SPJ2 Series MODEL MODEL 007-062 CODE BNP-B2164A(ENG) Manual No. Specifications subject to change without notice. Printed in Japan on recycled paper. (0109) MEE...

This manual is also suitable for:

Sj-p seriesSj-pf seriesMds-b-spj2 02Mds-b-spj2 04Mds-b-spj2 075Mds-b-spj2 15 ... Show all

Table of Contents