Fein WSG 8-115 Repair Instructions

Fein WSG 8-115 Repair Instructions

Hide thumbs Also See for WSG 8-115:
Schleifen
Repair instructions
Applies to:
WSG 8-115 (C); WSG 8-125 (C); WSG 12-125P (C); WSG 11-125 (C);
WSG 11-150 (C); WSG 15-125P (C); WSG 17-125P (C); WSG 17-125PS (C);
WSG 17-150P (C); WSG 17-70INOX (C)
Table of Contents
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Summary of Contents for Fein WSG 8-115

  • Page 1 Schleifen Repair instructions Applies to: WSG 8-115 (C); WSG 8-125 (C); WSG 12-125P (C); WSG 11-125 (C); WSG 11-150 (C); WSG 15-125P (C); WSG 17-125P (C); WSG 17-125PS (C); WSG 17-150P (C); WSG 17-70INOX (C)
  • Page 2: Table Of Contents

    Fitting the motor ........................36 9.2.1 Assembling the armature....................36 C-SC_CSSM Version 1.0 29.01.2020 Page 2 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 3 Setting gearbox clearance ......................48 10 Inspection following repairs ......................49 C-SC_CSSM Version 1.0 29.01.2020 Page 3 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 4: Models Described

    WSG 17-70INOX (C) 7 222 43 ..C-SC_CSSM Version 1.0 29.01.2020 Page 4 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 5: Technical Data

    Up-to-date test data for all devices can be found in the FEIN electronic information system. Special tools, lubricants and auxiliary substances The special tools catalogue and the lubricants and container sizes available from FEIN can be found in the FEIN electronic information system.
  • Page 6: Symbols Used

    Part of the navigation interface. C-SC_CSSM Version 1.0 29.01.2020 Page 6 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 7: Notes And Requirements

    C. & E. Fein GmbH assumes no responsibility for the completeness, relevance, quality or correctness of the information provided. Liability claims against C. & E. Fein GmbH that relate to material or immaterial damage caused by the use or failure to use the information provided or by the use of incorrect or incomplete information are excluded.
  • Page 8: Safety Instructions

    Measure that must be taken in order to avoid this danger. C-SC_CSSM Version 1.0 29.01.2020 Page 8 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 9 NFORMATION C-SC_CSSM Version 1.0 29.01.2020 Page 9 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 10: Tools, Lubricants And Auxiliary Substances Required

    64101002004 Assembly aid 64122121010 Pressure piece 64122003000 6.3 Lubricants and auxiliary substances required WSG 8-115 (C); WSG 8-125 (C); WSG 12-125P (C); WSG 11-125 (C); WSG 11-150 (C); WSG 15-125P (C); WSG 17-125P (C) Grease 04010101004 21 g Gearbox WSG 17-125PS (C); WSG 17-150P (C); WSG 17-70INOX (C)
  • Page 11: Test And Diagnostics Options

    Test and diagnostics options Test and diagnostics options Currently unavailable. C-SC_CSSM Version 1.0 29.01.2020 Page 11 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 12: Disassembly

    Remove the cable clamp (4). Remove the cover (5). C-SC_CSSM Version 1.0 29.01.2020 Page 12 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 13 Turn the hook and remove the cable (4). Remove the cable with the plug (5). C-SC_CSSM Version 1.0 29.01.2020 Page 13 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 14: Removing The Housing

    Unscrew the two screws (1). Remove the cover (2). C-SC_CSSM Version 1.0 29.01.2020 Page 14 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 15: Disassembling The Switch (Wsg 8; Wsg 11)

    Remove the switch (5). 120 V variant 110 V variant C-SC_CSSM Version 1.0 29.01.2020 Page 15 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 16 Open the spring terminals by turning them. Remove the four strands (2). C-SC_CSSM Version 1.0 29.01.2020 Page 16 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 17: Disassembling The Switch (Wsg 12; Wsg 15; Wsg 17)

    Remove the switch (5). 120 V variant 110 V variant C-SC_CSSM Version 1.0 29.01.2020 Page 17 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 18 Open the spring terminals by turning them. Remove the four strands (4). C-SC_CSSM Version 1.0 29.01.2020 Page 18 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 19: Removing The Carbon Brushes

    Lift up the spring (1). Remove the carbon brush (2). C-SC_CSSM Version 1.0 29.01.2020 Page 19 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 20: Removing The Gearbox Housing

    Remove the spring (4). Unscrew the four screws (5). C-SC_CSSM Version 1.0 29.01.2020 Page 20 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 21 8.2.5 Removing the gearbox housing Remove the gearbox housing (1). C-SC_CSSM Version 1.0 29.01.2020 Page 21 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 22: Removing The Motor

    Repeat step 3 on the opposite side of the machine. Remove the control rod (4). C-SC_CSSM Version 1.0 29.01.2020 Page 22 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 23 Disassembly 8.3.1 Removing the stator Remove the stator (1). C-SC_CSSM Version 1.0 29.01.2020 Page 23 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 24: Removing The Armature

    Removing the gearbox housing Tools: Plastic hammer Remove the armature (1). C-SC_CSSM Version 1.0 29.01.2020 Page 24 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 25: Disassembling The Armature

    Remove the bearing bush (1). Remove the bevel pinion (2). C-SC_CSSM Version 1.0 29.01.2020 Page 25 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 26 The magnet is destroyed during removal and must be replaced. C-SC_CSSM Version 1.0 29.01.2020 Page 26 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 27: Removing The Gearbox

    Remove the bearing plate (3). Remove the washer(s) (4). C-SC_CSSM Version 1.0 29.01.2020 Page 27 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 28: Disassembling The Bearing Plate

    Unscrew the three screws (3). Remove the plate (4). C-SC_CSSM Version 1.0 29.01.2020 Page 28 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 29 8.4.2 Disassembling the bearing plate Press out the deep grooved ball bearing (1). C-SC_CSSM Version 1.0 29.01.2020 Page 29 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 30: Disassembling The Gearbox Housing

    Remove the air guide ring (1). Remove the pushbutton (2). C-SC_CSSM Version 1.0 29.01.2020 Page 30 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 31 Only remove the needle sleeve (4) if necessary. Remove the needle sleeve (4). C-SC_CSSM Version 1.0 29.01.2020 Page 31 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 32: Assembly

    Fit the pushbutton (4). Position the air guide ring (5). C-SC_CSSM Version 1.0 29.01.2020 Page 32 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 33: Assembling The Bearing Plate

    Position the plate (2). Screw in the three screws (3) [2.4 N]. C-SC_CSSM Version 1.0 29.01.2020 Page 33 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 34 Use a new sealing ring for each fitting. Position the washer(s) (5). C-SC_CSSM Version 1.0 29.01.2020 Page 34 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 35: Positioning The Bearing Plate

    Position the bearing plate (1). Screw in the four screws (2) [2.4 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 35 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 36: Fitting The Motor

    Press on the magnet (5). Position the bearing bush (6). C-SC_CSSM Version 1.0 29.01.2020 Page 36 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 37: Fitting The Armature

    If the armature can be pulled out of the gearbox head by hand, the gearbox housing must be replaced. C-SC_CSSM Version 1.0 29.01.2020 Page 37 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 38: Fitting The Stator

    Position the control rod (2). Position the slide switch (3). C-SC_CSSM Version 1.0 29.01.2020 Page 38 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 39 Hook the control rod onto the slide switch (1). Position the air guide ring (2). C-SC_CSSM Version 1.0 29.01.2020 Page 39 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 40: Fitting The Housing

    Position the spring (3). Position the screw (4). Position the disc (5). C-SC_CSSM Version 1.0 29.01.2020 Page 40 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 41 Position the stop (3) as shown. Screw in the screw (2) [2.15 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 41 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 42: Positioning The Carbon Brushes

    Position the carbon brush (1). Position the spring (2). C-SC_CSSM Version 1.0 29.01.2020 Page 42 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 43: Assembling The Switch (Wsg 8; Wsg 11)

    230 V variant Position the switch (3). 120 V variant C-SC_CSSM Version 1.0 29.01.2020 Page 43 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 44 Position the cable clamp (5). Screw in the screw (6) [1.5 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 44 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 45: Assembling The Switch (Wsg 12; Wsg 15; Wsg 17)

    230 V variant Position the switch (3). 120 V variant C-SC_CSSM Version 1.0 29.01.2020 Page 45 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 46 Position the cable clamp (5). Screw in the screw (6) [1.5 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 46 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 47: Fitting The Cover

    Position the cover (1). Screw in the two screws (2) [1.5 Nm]. C-SC_CSSM Version 1.0 29.01.2020 Page 47 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 48: Setting Gearbox Clearance

    C-SC_CSSM Version 1.0 29.01.2020 Page 48 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.
  • Page 49: Inspection Following Repairs

    Brake function check HF angle or die grinder: Running direction check C-SC_CSSM Version 1.0 29.01.2020 Page 49 of 49 All rights reserved by FEIN, especially in case of property rights applications. FEIN retains all rights of disposal, such as copying and circulation.

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