Huawei PowerCube 500 User Manual

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PowerCube 500 (CPS300-N18A1H)
V200R001C10
User Manual
Issue
02
Date
2019-08-30
HUAWEI TECHNOLOGIES CO., LTD.
Table of Contents
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Summary of Contents for Huawei PowerCube 500

  • Page 1 PowerCube 500 (CPS300-N18A1H) V200R001C10 User Manual Issue Date 2019-08-30 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
  • Page 3: Preface

    User Manual Preface Preface Purpose This document describes the PowerCube 500 solution in terms of its overview, components, preventive maintenance, alarm handling, troubleshooting, and component replacement. The figures provided in this document are for reference only. Intended Audience This document is intended for: ...
  • Page 4 Changes between document issues are cumulative. The latest document issue contains all the changes made in earlier issues. Issue 02 (2019-08-30) Deleted contents about the app. Added contents about the WiFi function. Issue 01 (2017-10-27) This issue is the first official release. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 5: Table Of Contents

    1.6.6 Lithium Battery Scenarios ............................13 1.7 PV Module Safety ............................... 14 1.8 DG Safety ................................... 15 1.8.1 Basic Requirements ..............................15 1.8.2 Fire Prevention................................. 15 1.8.3 Transportation Precautions ............................15 1.8.4 Operating Safety ..............................16 Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 6.2 Replacing a Lithium Battery ............................50 6.3 Replacing a PV Module .............................. 52 6.4 Replacing a DC Fuse ..............................53 A Technical Specifications ......................56 B Acronyms and Abbreviations ....................60 Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 7: Safety Precautions

     Personnel who plan to install, operate, or maintain Huawei equipment need to receive thorough training, obtain required job qualifications, understand all necessary safety precautions, and be able to correctly perform all operations.
  • Page 8 Follow the procedures of installation, operation, and maintenance.  Before handling a conductor surface or terminal, measure the contact point voltage with a multimeter and ensure that there is no risk of electric shock. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 9: Symbol Conventions

    1.1.3 Symbol Conventions To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment and all the safety instructions in this document. The "NOTICE", "CAUTION", Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 10 1. For a multi-power device, use it near the power supply to replace the multi-power supply identifier. The symbol indicates that the device has multiple power inputs. Therefore, when powering off the device, you must Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 11: Personnel Requirements

    1.2 Personnel Requirements  Personnel who plan to install, operate, or maintain Huawei equipment need to receive a thorough training, understand all necessary safety precautions, and be able to correctly perform all operations. ...
  • Page 12: Ac And Dc Power Operation Requirements

    30 mm away from each other.  Route and bind cables so that they appear neat and tidy and their cable sheaths are intact.  Route and bind ground cables and signal cables separately. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 13: Tnv Circuit

    Stop working at heights if the steel pipes are wet or other potential danger exists. After any of the preceding conditions no longer exists, the safety director and relevant technical personnel need to check the involved equipment. Operators can begin working only after obtaining consent. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 14: Mechanical Safety

     Operators who violate the safety regulations are responsible for accidents caused. The supervisor has to bear the responsibility accordingly. 1.5 Mechanical Safety 1.5.1 Hoisting Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 15: Using Ladders

    An angle rule can be used to measure the angle. Ensure that the wider end of the ladder is at the bottom, or protective measures have been taken at the bottom to prevent the ladder from sliding, and that the ladder is securely positioned. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 16: Drilling Holes

    To climb onto a roof, ensure that the ladder top is at least one meter higher than the roof line, as shown in the following figure. 1.5.3 Drilling Holes When drilling holes into a wall or floor, observe the following safety precautions: Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 17: Moving Heavy Objects

    Switch off the battery circuit breaker or remove the battery fuse before installation and maintenance.  When replacing a battery, use a battery of the same or equivalent type. Improper replacement may cause the battery to explode. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 18: Battery Installation Regulations

     When handling a battery, ensure that its electrodes are upward. Do not tilt or overturn batteries. 1.6.3 Protection Against Battery Short Circuits Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 19: Protection Against Flammable Gas

    There is a risk of explosion if a battery is replaced with an incorrect model.  A battery can be replaced only with a battery of the same or similar model recommended by the supplier. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 20: Pv Module Safety

    PV modules can be raised. Exerting force on the front or rear surface of the PV modules using your head is prohibited. This may cause hidden cracks in the PV modules. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 21: Dg Safety

    DG vendor.  The DG is used only for purposes specified by the manufacturer. When the DG is used for other purposes, you must obtain prior approval from Huawei even if the operation does not violate safety regulations. ...
  • Page 22: Operating Safety

    For a DG in operation, its exposed pipes and components are at high temperatures. Avoid touching them to prevent burns. 1.8.5 Precautions Before Maintenance  Wear protective gloves and goggles before performing the following operations: − Add fuel. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 23 Wear the safety shoes and union suit. Never wear a wet union suit.  Maintain equipment only after checking that the mains supply is disconnected. If you are not sure whether the mains supply is disconnected, contact professionals. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 24: Solution Overview

    Solution Overview 2.1 Introduction The PowerCube 500 integrated video site solution, which is widely used in Safe City and Smart City projects, integrates the network equipment and power system and meets requirements for all possible scenarios of video sites. The solution adopts all-in-one design and provides innovative lithium batteries and an intelligent operations support system (OSS).
  • Page 25: Solution Configurations

    2.4 Solution Configurations The CPS300-N18A1H supports the solar hybrid scenario. Table 2-1 Configurations Item Description Function module CPS300-N18A1H Lithium battery Maximum two CBM20E-N14A1 lithium batteries Pole Solar pole PV module Two PV modules Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 26 PowerCube 500 (CPS300-N18A1H) User Manual 2 Solution Overview Figure 2-3 Connections Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 27: Component Description

    It converts AC power or DC solar power into stable 12 V DC, 24 V AC, and 53 V DC power, generates fault alarms, and reports monitoring data to the upstream network management system (NMS) in real time. Appearance Figure 3-1 Function module Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 28 AC power failure or PV array fault alarm, which can be cleared. Fault indicator The function module is normal. Blinking The function module has an external slowly fault, which can be cleared. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 (3) 53 V DC power port (northbound) (4) 12 V DC power port (5) 24 V AC power port (6) Dry contact output/input ports (7) Fast Ethernet (FE) (8) RS485 port (reserved) port Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 30 The RS485 port is used to communicate with southbound (reserved) equipment. Baud rate: 9600 bit/s by default Communications protocol: Modbus The FE port is used to communicate with the OSS. Communications parameter: 10M/100M autonegotiation Communications protocol: SNMP Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 Table 3-5 RS485 (reserved) port pin definitions Signal Remarks 1 and 4 Ground RS485+ RS485 data + RS485 data – RS485- WiFi Function You can locally access the WebUI using WiFi. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 32: Lithium Battery (Cbm20E-N14A1)

     Huawei will not be liable for any loss caused by your failure to change the password in time or to keep the new password properly. Change the WiFi account password: choose System Settings > Network Config > WIFI.
  • Page 33 There is no alarm. indicator The lithium battery has generated a fault Steady on alarm and should be replaced. Blinking The lithium battery has generated a slowly (0.5 protection alarm, which can be cleared. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 Description Communicati Communicates with a function module or a cascaded COM_IN ons port lithium battery. COM_OUT Baud rate: 125 kbit/s Communications protocol: control area network (CAN) Figure 3-9 COM_IN/OUT port pins Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 35: Pv Module

    RS485 R- CAN_L CAN data transmission and reception L Protective earthing (PE) 3.3 PV Module Appearance Figure 3-10 PV module Specifications Table 3-9 PV module specifications Item Specifications Peak power 315 W Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 36 3 Component Description Item Specifications Solar cell Polycrystalline silicon Dimensions (L x W x H) 1960 mm x 990 mm x 40 mm Weight About 22 kg Optimal operating voltage About 36.8 V Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 37: Pole

    (1) Cable hole for PV modules (2) Cable hole for (3) Cable hole for an the CPE additional lithium battery (4) Cable holes for the function (5) Maintenance module and lithium battery window Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 38: Video Surveillance

    Lightning rod size 3.5 Video Surveillance A video surveillance system consists of dome cameras, box cameras, transmission devices, and signal processors. For details, see the related documentation that can be downloaded from http://support.huawei.com/enterprise/. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 39: Preventive Maintenance

    (see 5 Alarms fault indicator (red) The function module and Troubleshooting). is off. has an external fault. 2. Replace the function module.  Steady on: The function module has an internal fault. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 40: Lithium Battery

    Check whether the The function module is Replace the function module. DC output voltage is faulty. consistent with the actual voltage (tolerance: ± 0.3 V) and is within the function module Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 41: Pv Module

    NOTE rusty. The paint color is RAL 9016. Check whether Visual The pole is  Replace the the pole is observation deformed or deformed deformed or Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 42 Use a multimeter to check whether each PV module has an output voltage. If a PV module has no output voltage, replace it.  Check whether the output voltage of each PV module Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 43: Pole

    The pole is Visual The pole is Remove the rust corroded or observation corroded or rusty. and paint it again. rusty. NOTE The paint color is RAL 9016. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 44: Alarms And Troubleshooting

    If yes, rectify the power threshold due to a grid fault. long-time AC power  If no, go to the next step. failure. 2. Check whether the LLVD voltage threshold is Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 45  If yes, replace the function module.  If no, no further action is required. 1. Check whether the lithium  The lithium battery ESMU Missing Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 46 1. Check whether the AC input AC Module AC input is abnormal. voltage is abnormal. Protect  If yes, rectify the power grid fault.  If no, contact Huawei technical support. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 47  Output overpower output port is short-circuited Protect occurs. or overloaded.  Output short circuit  If yes, rectify the short occurs. circuit or reduce the load.  24 V output Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 2. Check whether the AC input insufficient surge cables are routed overhead to protection. the function module or whether the function module  The module is is used for an expressway abnormally Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 49: Lithium Battery

    If no, go to the next step. 2. Reset the ESMU and check whether the alarm is cleared.  If yes, no further action is required.  If no, contact Huawei Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 50  If yes, no further action is required.  If no, go to the next step. 3. Replace the battery and Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 Cell n Fault  If yes, no further action is required.  If no, contact Huawei technical support. 1. Replace the device and check Board The device is faulty. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 52 5 Alarms and Troubleshooting Indicator Alarm Name Possible Cause Solution Status Hardware Fault whether the alarm is cleared.  If yes, no further action is required.  If no, contact Huawei technical support. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 53: Component Replacement

    Record the cable connection positions on the function module. Use a flat-head screwdriver to pry the fastener on the quick connector and take off the connector, as shown in the following figure. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 54 6 Component Replacement Figure 6-1 Removing a quick connector Remove the cables from each port and insulate them. Remove the old function module. Figure 6-2 Removing the old function module (pole-mounted) Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 55 Step 5 Switch on the upstream input circuit breaker for the function module. Step 6 Take off the protective gloves. ----End Follow-up Procedure Pack the faulty component and send it to the local Huawei warehouse. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 56: Replacing A Lithium Battery

    Remove the cables from each port and insulate them. For an operating lithium battery, its run indicator will turn off about 3 minutes after cables are disconnected from the BAT and COM ports. Remove the old lithium battery. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 57 PowerCube 500 (CPS300-N18A1H) User Manual 6 Component Replacement Figure 6-5 Removing the old lithium battery (pole-mounted) Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 58: Replacing A Pv Module

    Use waterproof tape to seal the cable connectors. Step 4 Take off the protective gloves. ----End Follow-up Procedure Pack the faulty component and send it to the local Huawei warehouse. 6.3 Replacing a PV Module Prerequisites  The protective gloves, crane, and wrench are available.
  • Page 59: Replacing A Dc Fuse

    Step 6 Connect the cable delivered with the PV module to the extension cable connector. Step 7 Reinstall the PV input cable. ----End Follow-up Procedure Pack the faulty component and send it to the local Huawei warehouse. 6.4 Replacing a DC Fuse Prerequisites ...
  • Page 60 Step 3 Use a flat-head screwdriver to prize up the buckle on the quick connect terminal and remove the terminal. Figure 6-8 Removing a quick connector Step 4 Use an insulated flat-head screwdriver to remove the old fuse, as shown in the following figure. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 61 Step 6 Connect the quick connector to the port based on the recorded information. Step 7 Use waterproof tape to seal the cable connections. Step 8 Take off the protective gloves. ----End Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 62: A Technical Specifications

    4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1). Table A-2 Function module specifications Item Specifications AC input Input system Single-phase three-wire input Can be used for 110/120 V AC dual-live wire input Operating voltage range 85–290 V AC Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 63 400 mm x 300 mm x 165 mm Weight < 18 kg Protection level IP65 Safety compliance IEC/EN60950-1 Mean time between 250,000 hours failures (MTBF) WiFi band and power Band: 2.4 GHz; power: 16 dBm Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 64 IEC 61000-4-6 AC power input, solar input, DC power output, AC power output: 10 V Surge susceptibility EN61000-4-5, criterion C  AC power input: ± 6 kV in differential mode, ± 6 Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 65 Voltage dip IEC 61000-4-11, IEC 61000-4-29 1: This is Class A product. In a domestic environment this product may cause radio interference; therefore, the user is require to take appropriate measures. Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 66: B Acronyms And Abbreviations

    ESMU energy storage management unit fast Ethernet Global Positioning System Hypertext Transfer Protocol HTTP local area network LLVD load low voltage disconnection multiple-input multiple-output MIMO Mean Time Between Failures MTBF Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.
  • Page 67 Ethernet SELV safety extra-low voltage site monitoring unit Simple Network Management Protocol SNMP state of charge state of health total harmonic distortion transparent LAN service telecommunication network voltage Issue 02 (2019-08-30) Copyright © Huawei Technologies Co., Ltd.

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