Honeywell SPM Flex User Manual
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Honeywell SPM Flex User Manual

Single point monitor gas detector
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Single Point Monitor Gas Detector
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  • Page 1 SPM Flex Single Point Monitor Gas Detector User Manual...

  • Page 3: Table Of Contents

    Controls ����������������������������������������������������������������������������������������������������������������� 37 Setup menu ����������������������������������������������������������������������������������������������������������� 42 Troubleshooting ������������������������������������������������������������������������������������������������������� 48 Maintenance ������������������������������������������������������������������������������������������������������������� 52 Authorized Honeywell preventive maintenance �������������������������������������������������� 52 Replacing the end-of-the-line filter ���������������������������������������������������������������������� 52 Checking the pump ���������������������������������������������������������������������������������������������� 53 Verifying optic system response �������������������������������������������������������������������������� 53 Replacing internal filters ��������������������������������������������������������������������������������������� 53...
  • Page 4 ����������������������������������������������������������������������� 61 ® Recycling ��������������������������������������������������������������������������������������������������������������� 61 Detectable Gases ����������������������������������������������������������������������������������������������������� 62 Specifications ���������������������������������������������������������������������������������������������������������� 63 Labels ������������������������������������������������������������������������������������������������������������������������ 64 Accessories and Parts ��������������������������������������������������������������������������������������������� 65 Certifications ������������������������������������������������������������������������������������������������������������ 68 Warranties ����������������������������������������������������������������������������������������������������������������� 69 SPM Flex warranty ������������������������������������������������������������������������������������������������ 69 Chemcassette cartridge warranty ���������������������������������������������������������������������� 69 ® Index ������������������������������������������������������������������������������������������������������������������������� 71...

  • Page 5: Introduction

    The intuitive display and menu structure are designed to require minimal training� The SPM Flex has a local audio alarm with user- configurable output levels� The detector can be used both indoors and outdoors in a wide range of weather conditions�...

  • Page 6: Safety Information

    SPM Flex Gas Detector Safety Information DANGER Danger notices contain information that could prevent death or serious injury� WARNING Warnings contain information that could prevent injury or equipment damage� CAUTION Caution notices contain information that could prevent equipment damage� NOTE...

  • Page 7: Contact Information

    SPM Flex Gas Detector Contact Information Americas Honeywell Analytics 405 Barclay Boulevard Lincolnshire, Ilinois 60069 Tel: +1 847 955 8200 Toll free: +1 800 538 0363 Fax: +1 847 955 8210 detectgas@honeywell�com Europe, Middle East, and Africa Life Safety Distribution GmbH...

  • Page 8: Glossary

    Area Networks� The detector is actively monitoring the specified gas In monitor or family of gases When configured, the SPM Flex will hold the alarm or Latching alarm or fault fault status active until the user performs an alarm/ fault reset�...

  • Page 9: Product Overview

    CD containing the user manual, and a printed quick start guide� WARNING Operate and service the SPM Flex gas detector only as specified in this manual and the accompanying quick start guide� Failure to do so may impair the protection provided by the detector and may also void the warranty�...
  • Page 10 • Wire in accordance with local electrical codes utilizing a trained electrician (see “Wiring and tubing” on page • Input • Honeywell-supplied power adaptor/charger (indoor, dry location use only) or • 24 VDC power supply • Signal (as desired) •...

  • Page 11: Battery Operation

    SPM Flex Gas Detector Battery operation The SPM Flex gas detector is supplied with a power adaptor/charger than can connect the detector’s power connection and a standard wall outlet� (Verify that the correct power adaptor/charger has been ordered for local operation�) The power adaptor/charger is designed for indoor, dry-location use only�...

  • Page 12: The Handle (Portable Model)

    SPM Flex Gas Detector The handle (portable model) The detector can be conveniently carried with the optional handle, which is mounted onto the cover at three locations� If necessary, the handle can be removed by the user by removing two bolts� All of the detector’s functions can be performed with the handle attached�...

  • Page 13: Main Power Rocker Switch

    Rocker switch cover Main power rocker switch Figure 3. SPM Flex main power rocker switch After the detector’s cover is open, use a Phillips screwdriver to remove the rocker switch cover� Turn the main power rocker switch to the on position and replace the rocker switch cover�...

  • Page 14: Navigation

    Down arrow Figure 4. SPM Flex controls All SPM Flex menus are navigated by the four buttons shown in Figure 5� Pressing either of the arrows or the Accept/Select button will access the menu from the main display screen� The arrows also are used to scroll up and down through lists of options�...

  • Page 15: Turning The Detector On And Off

    Press and hold the Power/Cancel button until the green LED begins blinking� The detector will begin a startup sequence that lasts about 30 seconds� The four LEDs provide at-a-glance information about the current state of the detector: LEDs (red, green, yellow, blue) Figure 5. SPM Flex LEDs Description solid Alarm 1 blinking...

  • Page 16: Menu Map

    SPM Flex Gas Detector Menu Map Main Menu Login/Logout Reset Alarms & Faults Silence Reset all audio alarm Monitor Mode Enter Out of monitor mode monitor mode Change Chemcassette Review Mode Event Chem- Output Additional Network Software Trend/Plot cassette History...
  • Page 17 Duty cycle waiting state: 01:59 Figure 6. Elements of typical SPM Flex detector displays The bar graph on the right shows the current concentration relative to the Alarm 1 and Alarm 2 setpoints� (The bar’s range is relative to the alarm levels, not to the full scale of the selected gas)�...

  • Page 18: Installing A Chemcassette Cartridge

    SPM Flex Gas Detector Installing a Chemcassette cartridge Close the Chemcassette cartridge door before putting the detector into Monitor mode (this holds the Chemcassette cartridge in place)� Take the detector out of Monitor mode before opening the door� NOTE Chemcassette cartridges must be stored according to the manufacturer’s guidelines when not in use�...
  • Page 19 SPM Flex Gas Detector If there is an error (e�g�, the same cartridge was reinserted, the new cartridge has expired, or an unqualified user is attempting to insert a cartridge that detects a different gas than the last one), an error message will be displayed and the installation will be canceled�...

  • Page 20: Wiring And Tubing

    Do not wire relays and 4-20 mA in the same wire bundle� Typical fixed installation topologies The SPM Flex gas detector has flexible installation options that allow the user to select the one most suitable for a specific application� The detector is supplied with weather-sealed connectors for power, Ethernet, and communications (for relays or 4-20 mA)�...
  • Page 21 The opening dimensions are shown in the following illustration� When selecting a conduit connector, consider its ability to seal to the SPM Flex case, the depth of the thread (enough to attach to case without interfering with internal components), and adequate space for the intended wiring�...

  • Page 22: Wiring Diagrams

    SPM Flex Gas Detector Wiring diagrams Controller SPM Flex 24V+ 4-20 mA+ Signal Current Flow 24V- Figure 10. 4-20 mA sink wiring diagram SPM Flex Controller 24V+ Signal 4-20 mA - Current Flow 24V- Figure 11. 4-20 mA source wiring diagram...

  • Page 23: 4-20 Ma Wiring

    To ensure adequate resolution to overcome tolerance in the 4-20 mA reading, set the full scale at an appropriate level� The SPM Flex issues a fault if the measured 4-20 mA reading is more than 0�8 mA (5% full scale) off from the expected drive value�...

  • Page 24: Modbus

    SPM Flex Gas Detector Relays The detector is equipped with three relays� Connect it as shown in this figure� Relay 1 Fault Relay 2 Terminals Terminals Terminals Figure 16. Relay configuration The relays can be wired as normally closed or normally open� It can also be configured as normally energized or normally de-energized via software�...
  • Page 25 SPM Flex Gas Detector Modbus Register Definitions Register Address/Name Bits Description Values 0: No Inhibit 1: Inhibit Alarm Inhibit State 2: Inhibit Fault 3: Inhibit Alarm & Fault 4: Inhibit All Instrument Fault 1 = Active Maintenance Fault 1 = Active...

  • Page 26: Tubing (Optional)

    SPM Flex Gas Detector Tubing (optional) Sample and exhaust tubing calculations This table shows the flow rate, tubing length, transport time, and maximum pressure and vacuum at the inlet and exhaust points� Allowable tubing lengths vary among gases (see ”Detectable Gases” on page 62)�...

  • Page 27: Setup

    SPM Flex Gas Detector Setup Installation drawing Figure 18. Installation drawing...

  • Page 28: Dimensions

    The SPM Flex detector must be installed only by qualified professional personnel in accordance with local codes� The SPM Flex gas detector has an optional mounting bracket assembly that is easily affixed to a suitable vertical surface such as a wall, tool housing, mounting plate on a pole etc�...

  • Page 29: Standard Mounting Bracket

    SPM Flex Gas Detector Standard mounting bracket Figure 20 shows the detector’s standard mounting bracket� 12.5 in. (31.8 cm) drilling holes: 10.2 in. (26.0 cm) 0.6 in. (1.6 cm) 6.3 in. (15.9 cm) Figure 20. Standard mounting bracket When installing the standard mounting bracket, use the bracket as a template for determining the location of the holes to be drilled�...

  • Page 30: Backward-Compatible Mounting Bracket

    SPM Flex Gas Detector Backward-compatible mounting bracket Figure 21 shows the detector’s backward-compatible mounting bracket (used when replacing an SPM detector with an SPM Flex detector)� 13.0 in. (32.9 cm) 5.4 in. (13.7 cm) 13.0 in. (33.0 cm) 0.4 in. (1.1 cm) Figure 21.

  • Page 31: Sun Shield

    SPM Flex Gas Detector Sun shield Figure 22 shows the sun shield for outdoor applications� The shield has three sides, which protect the detector from the elements� It is designed to facilitate convenient servicing of the detector� (The shield is not necessary for the detector’s IP 65 rating�)

  • Page 32: The Flip-Screen Function

    SPM Flex Gas Detector The flip-screen function If desired, the detector can be installed with the inlet/outlet ports at the bottom as shown in Figure 23� The display must then be flipped to be legible� 1. Navigate to Main menu > Set up > Outputs > Display > Rotation.

  • Page 33: Converting A Detector From Fixed To Portable

    SPM Flex Gas Detector Converting a detector from fixed to portable A fixed-installation SPM Flex gas detector can be converted for portable applications following this procedure: 1. Remove the detector from its mounting bracket (see “Standard mounting bracket” on page 29 “Backward-compatible mounting bracket”...

  • Page 34: Optional Sampling Wand

    To ensure a proper connection, simultaneously push and twist the tubing into the fitting until it is fully seated, about one inch (2�5 cm)� CAUTION Use only Honeywell approved parts with this detector (see “Accessories and Parts” on page...
  • Page 35 SPM Flex Gas Detector bracket grip alternative to the wand wand short piece of tubing appropriate for use with sticky corrosive gases back of detector Figure 25. Attaching the sampling wand bracket to the detector filter grip Figure 26. Sampling wand with filter The sampling filter is replaced by unscrewing the halves of the wand’s grip�...

  • Page 36: Operation

    SPM Flex Gas Detector Operation WARNING • Protection afforded by the SPM Flex gas detector may be impaired if it is not used according to the manufacturer’s instructions� • Operate two-way radios at least 18 inches (46 cm) from the detector�...

  • Page 37: Controls

    SPM Flex Gas Detector Controls The arrows are used to scroll up and down through lists of options, highlighting one at a time� The Select button is used to select a highlighted selection� During operation, the power button will cancel a command or, when pressed for more than 3 seconds, will display the main menu�...
  • Page 38 SPM Flex Gas Detector Battery The detector’s battery level is indicated from 0 (fully discharged) to 100% (fully charged)� The battery icon displays the approximate battery level on the status bar, while a more accurate value can be found in the Review mode under Additional Status�...
  • Page 39 SPM Flex Gas Detector Inhibit Modes Inhibit - Inhibit Inhibit - Inhibit - Inhibit - Parameter Alarms - Faults Alarms & None Only Only Faults Concentration > Full Over-range Over-range Over-range Over-range Inhibit Level Level Level Level Level Scale Concentration Above...
  • Page 40 Figure 27. Locations of the USB port and the main power rocker switch NOTE FAT32 is the default file system of the SPM Flex detector� The detector does not read or write NTFS disks� Chemcassette The Chemcassette review screen displays the Chemcassette type, its serial number, expiration date, and the days remaining before it must be changed�...
  • Page 41 SPM Flex Gas Detector Settings review screen� Network The Network Summary option displays the IP address, the Subnet mask, the Gateway, and the MAC address� Additional Status The flow rate of the gas, the battery level, and the pump drive can be found on the Additional Status Summary screen�...

  • Page 42: Setup Menu

    Factory service mode For Honeywell Analytics service personnel only� Setup menu Many of the functions of the SPM Flex detector can be configured from the Setup menu� General The backlight intensity and timeout period are chosen from this menu as well�...
  • Page 43 Latching The SPM Flex detector’s alarms and faults can be either latching or non-latching, depending on the settings on the Latching menu� The default for both is latching� Outputs The detector’s display characteristics (e�g�, brightness, time to dim/time to off)
  • Page 44 SPM Flex Gas Detector Network The Ethernet mode can be set for either auto or manual� The Modbus TCP menu can also be enabled or disabled (disabled is the default)� To enable the Ethernet connection: 1. Connect the Ethernet cable to the detector’s connector (see “Connectors and...
  • Page 45 (e�g�, set the 4 Admin passcode, then the 3 Power User passcode, then the 2 Advanced Maintenance passcode, etc�)� Store the Admin passcode in a secure location; if it is forgotten, the detector’s security can be reset only by a Honeywell Analytics service technician�...
  • Page 46 SPM Flex Gas Detector Configuration Manager Access to options for up to five internal flash slots can be chosen from the Configuration Manager menu� Information can also be imported to or exported from the detector via the USB option� Test menu The detector’s optical system can be checked from the Optics Verification screen...
  • Page 47 SPM Flex Gas Detector K-factor K-factor is a feature that allows gases’ cross-sensitivity to be employed to measure a target gas after calibrating the detector with a different gas� The advantage for the user is that a small number of calibration gases can be used to calibrate a detector for a wide range of target gases�...

  • Page 48: Troubleshooting

    Check circuit breaker Plug SPM Flex in to recharge the battery or use external power supply� Confirm that the Detector won’t blue light is present in the LED status bar� If the battery pack is overly discharged the de-...
  • Page 49 Mounting screws not installed Confirm the mounting screws have been installed on the back of the SPM Flex Confirm all tubing connections are properly inserted. Flow system issue Confirm correct filter type is used for the target gas. (Refer to “Detectable Gases”...
  • Page 50 SPM Flex Gas Detector Instrument Fault/Maintenance Fault/Information Codes Display Technical Meaning of Probable Type Sub- Corrective type Action String Description Parameter Cause Replace pump Pump failure Check flow lines -Flow line obstruction Flow Failure Flow failure Flow, cc/min Check for positive...
  • Page 51 SPM Flex Gas Detector Instrument Fault/Maintenance Fault/Information Codes Display Technical Meaning of Probable Type Sub- Corrective type Action String Description Parameter Cause SPM Energized The microprocessor booted Monitoring Started Monitoring started Monitoring Stopped Monitoring stopped A new windows was pulled� (remove for...

  • Page 52: Maintenance

    Authorized Honeywell preventive maintenance In addition to the standard maintenance schedule performed by the owner, Honeywell recommends that detectors be returned periodically to the factory for comprehensive inspection, cleaning, and systems tests� While not required, users are encouraged to have this service performed every one to three years depending on usage, site conditions, and gases monitored�...

  • Page 53: Checking The Pump

    If the “Optics verification success!” message is displayed, the optic system is functioning normally� If the “Optics verification failed! Please remove card and put Chemcassette back” message is displayed, return the detector the Honeywell Analytics for service� Replacing internal filters Dust lter/acid scrubber...

  • Page 54: Replacing The Pump

    SPM Flex Gas Detector Replacing the pump When the pump issues a flow fault that cannot be cleared, replace the pump� Tools required: PH1 Phillips screwdriver, 5/16-in. flat-blade screwdriver, jeweler’s screwdriver, wire cutters, three 4-in. standard plastic tie wraps (UL62275, UL94V2) Time required: 10 minutes 1.
  • Page 55 SPM Flex Gas Detector pump Area of detail wire intake/exhaust guides (2) tubing to pump manifold stepper motor pump pump pump bracket bracket manifold screws (3) Figure 32. Location of the pump assembly 6. Cut and remove the three wire ties from the bundle containing the pump wires. Take care not to damage any of the wires.
  • Page 56 SPM Flex Gas Detector Figure 34. Pump assembly (detail, shown without wires for clarity) 9. Separate the pump manifold from the pump. Disconnect the two push fittings by gently twisting the jeweler’s screwdriver as shown in Figure 35. manifold pump...

  • Page 57: Checking The Stepper Motor

    18. Verify that the target flow has been reached. If it cannot be reached, a full flow calibration must be performed. Contact Honeywell Analytics. 19. Verify that the pump drive value is between 0-65%. If the pump drive value is not within that range, contact Honeywell Analytics.

  • Page 58: Replacing The Real-Time Coin Battery

    SPM Flex Gas Detector Replacing the real-time coin battery The battery can be removed by gripping it firmly with needle-nose pliers and pulling straight out� Gently press the new battery with the positive (+) side facing out until it snaps into place�...

  • Page 59: Cleaning The Tape-Contact Surfaces

    SPM Flex Gas Detector Cleaning the tape-contact surfaces Over prolonged monitoring periods, the chemical components of some Chemcassette cartridges can be deposited on the detector’s tape transport surfaces� When replaced by a cartridge with a different target gas, these deposits may cause stains on the Chemcassette tape that are falsely interpreted as gas concentrations�...

  • Page 60: Checking For System Leaks

    SPM Flex Gas Detector Checking for system leaks If the system uses the sampling wand or sample tubing, verify that the tubing is correctly seating in the detector’s push fitting as shown in this figure� Grey locking ring Correct depth...

  • Page 61: Storing The Detector

    Storing Chemcassette cartridges ® Follow the instructions on the cartridge label for acceptable storage temperatures and expiration dates� Recycling At the end of its usable life, return the detector to Honeywell Analytics for recycling�...

  • Page 62: Detectable Gases

    6 Tends to under-report in dry conditions (<25-30% RH). 7 Depending on the combination of temperature and humidity, even within the ranges specified above, a detector’s performance efficiency can be influenced due to condensation, physical tape material changes, or optical changes. Consult Honeywell Analytics’ Service Department.

  • Page 63: Specifications

    -1,000 to 3,000 ft. above sea level standard altitudes above 3,000 ft. to 6,000 ft. above sea level requires factory adjustment, contact Honeywell Analytics Ingress Protection rating IP65 External switch or circuit breaker requirement (description & location) meet or exceed all local codes and regulations Ventilation requirements mount with no obstructions within 4 in.

  • Page 64: Labels

    SPM Flex Gas Detector Labels Flex CC-S-U XP Mineral Acids (XP-MA) P/N 1265-4012 Stor.Temp.: Less than 0°C (32°F) Exp.Date: 04-Mar-2015 SFID# 1265-40129131026 Detect: HF, HCl, HBr, BF3 Packing label P/N 1265-4012 P/N 1265-4012 Flex CC-S-U XP Mineral Acids (XP-MA) Exp. Date:...

  • Page 65: Accessories And Parts

    SPM Flex Gas Detector Accessories and Parts WARNING Use only accessories and parts meeting or exceeding Honeywell Analytics’ specifications� Description Part No. SPM Flex base detectors SPM Flex base detector 1265-0500 Australia SPMF-F1AU Switzerland SPMF-F1CH Denmark SPMF-F1DK SPM Flex fixed detectors 1...
  • Page 66 Union fitting - use to connect disposible end of line filter to tubing 0235-0095 (Optical) fitting tube assembly 1265A0412 Standard mounting bracket for fixed detector (for SPM Flex only) SPMF-MBST Mounting brackets Retro-fit mounting bracket for fixed detector (compatible with original SPM)
  • Page 67 SPM Flex Gas Detector Description Part No. SPM Flex CC XP Hydrides 1265-3000 SPM Flex CC XP Mineral Acids (may require an export license) 1265-3001 SPM Flex CC XP Chlorine 1265-3002 SPM Flex CC XP Ammonia 1265-3003 Long SPM Flex CC Fluorine Oxidizers...

  • Page 68: Certifications

    SPM Flex Gas Detector Certifications Global certificates for safety, EMC, and radio frequency transmission are available on the Honeywell Analytics website (www.honeywellanalytics.com)�...

  • Page 69: Warranties

    12 months from the date of first turn-on or 18 months from delivery from Honeywell Analytics to the customer, whichever is less� Separate warranty conditions apply to the Chemcassette cartridges limited as indicated below�...
  • Page 70 SPM Flex Gas Detector...

  • Page 71: Index

    SPM Flex Gas Detector Index accessories 65-67 display gas concentration Accept/select button 15 backlight 38 level 37 alarms 41, 42 characteristics 43 reading 38 configuration 37 dimming options 38 gas detection algorithm version 41 levels 17 LCD 37 gases relay’s normal state 43...
  • Page 72 SPM Flex Gas Detector SPM Flex Gas Detector MAC address 41 terminal radios, two-way 36 main display mode 17 block 20 recharging 11 maintenance 52 module 21 recycling 61 fault level 39, 43 terminals 23 relay 10, 20, 39, 63...
  • Page 76 SPM Flex Gas Detector User Manual 1998M0845 Revision 07 October 2016 ©2016 Honeywell Analytics...

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