Related Manuals for Bosch Rexroth IndraControl L10
Summary of Contents for Bosch Rexroth IndraControl L10
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl L10 R911322942 Edition 01 Project Planning Manual...
- Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Title Rexroth IndraControl L10 Type of Documentation Project Planning Manual Document Typecode DOK-CONTRL-IC*L10*****-PR01-EN-P Internal File Reference RS-01c1fc3ef761e5e70a6846a0004b55e8-1-en-US-5 Purpose of Documentation This documentation describes the control L10.
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Page 3: Table Of Contents
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG I/III and Controls Table of Contents Table of Contents Page System Representation....................1 Brief Description IndraControl L10......................1 View................................ 1 Related Documentations........................2 Important Instructions on Use ..................3 Appropriate Use ............................. - Page 4 II/III Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Table of Contents Page Connections and Interfaces..................23 Overview about the Connections on the Front Panel................23 Power Supply............................24 7.2.1 External Supply Voltages........................24 General Information........................
- Page 5 Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG III/III and Controls Table of Contents Page Disposal and Environmental Protection............... 45 Disposal..............................45 9.1.1 Products............................45 9.1.2 Packaging Materials.......................... 45 Environmental Protection........................45 9.2.1 No Release of Hazardous Substances....................45 9.2.2...
- Page 6 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls...
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Page 7: System Representation
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 1/54 and Controls System Representation System Representation Brief Description IndraControl L10 The control IndraControl L10 is a modular and scalable control. It combines the benefits of a compact small control with a standardized I/O system on the basis of terminal technology. -
Page 8: Related Documentations
2/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls System Representation Related Documentations Title Identification Rexroth IndraLogic L10; System Description DOK-CONTRL-IC*L10*****-AW..-EN-P Fig.1-2: Related Documentations... -
Page 9: Important Instructions On Use
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 3/54 and Controls Important Instructions on Use Important Instructions on Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. -
Page 10: Inappropriate Use
4/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Important Instructions on Use The Steuerungen IndraControl L10 may only be operated under the assembly conditions and installation conditions, in the specified position of application and under the specified ambient conditions (temperature, degree of protection, humidity, EMC etc.) given in this documentation. -
Page 11: Safety Instructions For Electric Drives And Controls
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine. -
Page 12: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness
6/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use. -
Page 13: Hazards By Improper Use
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 7/54 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur. -
Page 14: Instructions With Regard To Specific Dangers
8/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1... -
Page 15: Protection Against Electric Shock By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 9/54 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions. - Page 16 10/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
- Page 17 Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 11/54 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
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Page 18: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
12/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids. -
Page 19: Battery Safety
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 13/54 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting. - Page 20 14/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
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Page 21: Technical Data
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 15/54 and Controls Technical Data Technical Data Equipment Processor STMicroelectronics ST40with at least 192 MHz Random access memory At least 32 Mbytes DRAM and at least 32 Kbytes... -
Page 22: Used Standards
16/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Technical Data In operation Storage / Transport Air pressure Up to 2700 m above MSL Up to 3000 m above MSL according to DIN 60204... -
Page 23: Compatibility Test
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 17/54 and Controls Technical Data Systems with IndraControl L10 components, that are used in resi‐ dential areas (housing, business and commercial areas as well as small-sized enterprises), require a single approval by an authority or a testing agency. - Page 24 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls...
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Page 25: Dimensions
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 19/54 and Controls Dimensions Dimensions Housing Dimensions The housing is IndraControl L10 123.5 mm long, 121 mm high and 70,4 mm deep. Please refer to the following figures for detailed dimensions: Fig.5-1:... - Page 26 20/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Dimensions Fig.5-3: Lateral view from the left...
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Page 27: Display And Operating Components
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 21/54 and Controls Display and Operating Components Display and Operating Components General Information web-based "IndraControl Service Tool" integrated IndraControl L10 for the display and the operation. The control can be accessed with a web browser via an Ethernet interface. - Page 28 22/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Display and Operating Components Light-Emitting Diode The light-emitting diode is a diagnostic / status indicator. The states indicated by the light-emitting diode depend on the firmware used...
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Page 29: Connections And Interfaces
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 23/54 and Controls Connections and Interfaces Connections and Interfaces Overview about the Connections on the Front Panel Designation Connection type Connector type (integrated) Mating connector or cable (from outside) on the hous‐... -
Page 30: Power Supply
24/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Connections and Interfaces Power Supply 7.2.1 External Supply Voltages General Information PWR IN TheIndraControl L10 as well as any connected function modules and I/O as‐... -
Page 31: 24 V Supply Voltage Uls
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 25/54 and Controls Connections and Interfaces LED "UM" Meaning Main circuit supply is missing. Green 24 V supply U of the main circuit is present. Fig.7-4: Diagnostic LED of the power terminal LED "US"... -
Page 32: +24 V Supply Of Segment Circuit Us
26/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Connections and Interfaces Function Several independent segments can be created within the main circuit. The main circuit provides the voltage potential, from which the segment voltages (U ) are derived. -
Page 33: Internally Generated Voltages
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 27/54 and Controls Connections and Interfaces The segment voltage can be fed at the IndraControl L10 or at a power terminal. The segment voltage can be tapped from the main voltage, either at the IndraControl L10 or at a power terminal using a jumper or a switch. -
Page 34: Analog Supply (Uana)
28/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Connections and Interfaces Current Carrying Capacity The maximum current carrying capacity of the Inline voltage is 0.8 A. Thus, the total current consumption of all Inline modules must not exceed this maximum value of 0.8 A. -
Page 35: Digital On-Board Inputs
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 29/54 and Controls Connections and Interfaces 8 digital inputs 4 digital outputs Byte-bit Byte IX0.0 – 0.7 (default) QX0.0 – 0.3 (default) view Module Terminal point (signal) -
Page 36: Digital Outputs
30/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Connections and Interfaces Input current: Nominal value for "0" < 2.5 mA Nominal value for "1" 2.8 mA ... 6 mA Delay time: for "0" after "1"... - Page 37 Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 31/54 and Controls Connections and Interfaces Fig.7-17: Digital outputs Observe the color-coding of the connectors. Number of outputs Connection method 2-wire connection Output type ● Semiconductor out‐...
- Page 38 32/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Connections and Interfaces Parallel connection of outputs Yes, but only within one ter‐ minal Output delay time < 500 μs Contactor size (at 1 Hz) SG1 (6.2 W)
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Page 39: Interfaces
● LED at the bottom (Send): Flashes orange, if the data transmission occurs via this line Bosch Rexroth recommends the use of an STP cable of category 5. Cables for this interface are listed in the order information. 7.4.2 Interface for the Compact Flash Card Compact Flash The IndraControl L10 is equipped with a slot for a compact flash card. -
Page 40: Inline Bus
In addition, data and programs are stored to this card. Operation without flash card is not possible. It is only allowed to use Compact Flash cards of Bosch Rexroth. Operation without memory card causes uncontrolled movements! Be sure not to remove the compact flash card as long as the IndraControl L10 is in operation. -
Page 41: Installation And Maintenance
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 35/54 and Controls Installation and Maintenance Installation and Maintenance Mechanical Installation of the IndraControl L10 8.1.1 General Information Mounting Rail (Top-Hat Rail) Mount the IndraControl L10 to a mounting rail (standard top-hat rail) according to DIN EN 50022 (35 mm x 7.5 mm). -
Page 42: Electric Installation
36/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Installation and Maintenance If any of the modules is provided with more connectors than one, all these connectors must be removed from the module. -
Page 43: 24 V Power Supply
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 37/54 and Controls Installation and Maintenance The power supply unit must be safety-separated in accordance with DIN EN 50 178, section 5.2.18.1. Transformers must be designed with safety separation in accordance with DIN EN 60 742. -
Page 44: Reference Conductor Connected To The Protective Conductor
38/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Installation and Maintenance assemblies. Accordingly, the voltage U (24 V logic voltage) is electrically iso‐ lated from the voltages U (24 V segment voltage) and U (24 V main voltage) in the IndraControl L10. -
Page 45: Reference Conductor Not Connected To The Protective Conductor
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 39/54 and Controls Installation and Maintenance Fig.8-4: Reference conductor connected to the protective conductor Reference Conductor Not Connected to the Protective Conductor If the reference conductor (N, 0 V) is not connected to the protective conductor system, then an appropriate ground fault detector must be used to prevent in‐... -
Page 46: Programming Device And Ground Connection
40/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Installation and Maintenance Fig.8-5: Reference conductor not connected to the protective conductor Programming Device and Ground Connection Programming devices are almost always provided with a connection between the ground and the functional earth ground. -
Page 47: Fuses
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 41/54 and Controls Installation and Maintenance Fuses Fuses and circuit-breakers are intended to protect the supply lines in a network. The voltage supply lines of the IndraControl L10 must be protected by fuses. -
Page 48: Shield System
42/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Installation and Maintenance IndraControl L10, the supply terminals and the top-hat rail has been properly established. Potential Equalization Potential equalization according to DIN VDE 0100 Part 540 must be provided between the system parts and the voltage supply. -
Page 49: Connecting Unshielded Lines
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 43/54 and Controls Installation and Maintenance Connecting Unshielded Lines Fig.8-6: Connecting lines to the tension spring connectors Wire the connectors as required according to the application. Proceed as follows to wire the connectors: ●... - Page 50 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls...
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Page 51: Disposal And Environmental Protection
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 45/54 and Controls Disposal and Environmental Protection Disposal and Environmental Protection Disposal 9.1.1 Products Our products can be returned to us free of charge for disposal. However, it is a precondition that the products are free of oil, grease or other dirt. -
Page 52: Recycling
46/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Disposal and Environmental Protection 9.2.3 Recycling Due to their high content of metal, most of the product components can be recycled. In order to recycle the metal in the best possible way, the products must be disassembled into individual modules. -
Page 53: Ordering Information
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 47/54 and Controls Ordering Information Ordering Information 10.1 Type Code The IndraControl L10 is available in various versions according to the following type code. Fig.10-1: Type Code... -
Page 54: Accessories
48/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Ordering Information 10.2 Accessories 10.2.1 Required Accessories Connector Set The following connector set is required for connecting the IndraControl L10: Ordering designation Part number... -
Page 55: Interface Cables
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 49/54 and Controls Ordering Information Ordering designation Part number Description R-IB IL AI 2/SF R911289306 2 inputs, 0-20 mA, 4-20 mA, ± 20 mA, 0-10 V, ± 10 V, overall width: 12.2 mm... - Page 56 50/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Ordering Information Ordering designation Part number Description RKB0008/005,0 R911170152 Ethernet cable, 10-Base-T, CAT.5, crosslink, ready-made, with RJ45 connector on both sides, 5.47 yd RKB0008/010,0 R911170153 Ethernet cable, 10-Base-T, CAT.5, crosslink, ready-made, with...
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Page 57: Service And Support
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 51/54 and Controls Service and Support Service and Support 11.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries. - Page 58 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls...
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Page 59: Index
Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG 53/54 and Controls Index Index Digital inputs 29 Ethernet 33 Accessories 48 Overview 23 Addresses Digital inputs and outputs 28 Air pressure 16 Appropriate use 3 LED 21... - Page 60 54/54 Bosch Rexroth AG | Electric Drives Rexroth IndraControl L10 | Project Planning Manual and Controls Index UL/CSA certified 17 Ventilator 16 UM 26 Voltage jumper FE 41 Voltage supply Appropriate use 3 Dimensioning 40 Inappropriate use 4...
- Page 61 Project Planning Manual | Rexroth IndraControl L10 Electric Drives | Bosch Rexroth AG and Controls Notes...
- Page 62 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 [email protected] www.boschrexroth.com Printed in Germany R911322942 DOK-CONTRL-IC*L10*****-PR01-EN-P...