Allen-Bradley SLC 500 Series Migration Manual
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Allen-Bradley SLC 500 Series Migration Manual

Allen-Bradley SLC 500 Series Migration Manual

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Summary of Contents for Allen-Bradley SLC 500 Series

  • Page 1 Migration Guide SLC 500 Migration Quick Reference...

  • Page 2: Important User Information

    Identifies information that is critical for successful application and understanding of the product. Allen-Bradley, Compact 5000, Compact I/O, CompactLogix, ControlLogix, Logix 5000, Logix5000, MicroLogix, PanelView, Rockwell Automation, Rockwell Software, RSLogix 500, Studio 5000, Studio 5000 Architect, Studio 5000 Logix Designer, Studio 5000 View Designer and TechConnect are trademarks of Rockwell Automation, Inc.

  • Page 3: Table Of Contents

    Table of Contents Important User Information ........2 Table of Contents New and Updated Information .
  • Page 4 Table of Contents Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...

  • Page 5: New And Updated Information

    Summary of Changes This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph. This table contains the changes that are made to this revision. New and Updated Information Topic Page...
  • Page 6 Summary of Changes Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...

  • Page 7: About This Publication

    Preface This document serves as a guide for replacing your existing SLC 500™ controller About this Publication or I/O module with another SLC 500 product, or with a different product such as a CompactLogix™ 5370 controller, CompactLogix 5380 controller, Compact I/O™ module, or Compact 5000™ I/O module. The SLC 500 Control System hardware was redesigned to be RoHS compliant.

  • Page 8: Additional Resources

    Preface – Create intuitive, modern screens for the PanelView™ 5000 graphic terminals with Studio 5000 View Designer® – Create and leverage reusable libraries of content for rapid project development with Application Code Manager The following CompactLogix controllers are compatible with Studio 5000 Applications: Controllers Cat.
  • Page 9 Provides 5069-AEN2TR EtherNet/IP Adapter and publication 5069-TD001 COMPACT 5000 I/O specifications. You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...
  • Page 10 Preface Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...

  • Page 11: Product Lifecycle Status Website

    Chapter Overview Product Lifecycle Status The Rockwell Automation Product Lifecycle Status website allows you to proactively plan and manage the transition from existing equipment to leading- Website edge products and technologies. Using the search tool, you can view up-to-date product lifecycle status and identify the most contemporary Rockwell Automation products.

  • Page 12: Slc 500 System

    Chapter 1 Overview SLC 500 System The SLC 500 system is a small chassis-based family of programmable controllers, discrete, analog, and specialty I/O, and peripheral devices. The SLC 500 family delivers power and flexibility with a wide range of communication configurations, features, and memory options.

  • Page 13: Compact I/O Modules

    Overview Chapter 1 • Support Device Level Ring (DLR), Star, and Linear EtherNet/IP network topologies. • Support up to 80 EtherNet/IP nodes, depending on catalog number. • Support Linear/DLR and Dual-IP EtherNet/IP modes. Some CompactLogix 5380 controllers provide the following functionality: •...

  • Page 14: Power Considerations

    Chapter 1 Overview Power Considerations SLC 500 Controllers The SLC 500 controllers require an SLC power supply module on the leftmost slot to provide power to all modules on the chassis. This powers up the controller and the I/O modules. This also facilitates communication through the backplane.

  • Page 15: Sensor/Actuator Power For Compactlogix 5380

    Overview Chapter 1 Sensor/Actuator Power for CompactLogix 5380 The CompactLogix 5380 I/O power system has a common Sensor/Actuator (SA) bus where a single power source can be shared among all attaching I/O modules using the backplane. This helps reduce wiring effort and is convenient if all I/O devices operate at the same operating voltage.
  • Page 16 Chapter 1 Overview Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...

  • Page 17: Upgrade To A Compactlogix 5370 Controller

    Chapter Replace an SLC 500 Controller This chapter provides information about the recommended replacement for your existing SLC 500 controller. Due to the discontinuation of SLC 5/01 and SLC 5/02 controllers in January 2017, a replacement SLC or CompactLogix controller is recommended. You can view the lifecycle status of your SLC product on the Rockwell Automation Product Lifecycle Status website: http://www.rockwellautomation.com/global/solutions-services/capabilities/...

  • Page 18: Upgrade To A Compactlogix 5380 Controller

    Chapter 2 Replace an SLC 500 Controller Upgrade to a CompactLogix See the following table for the recommended replacement CompactLogix 5380 controller to your existing SLC 500 controller. These recommendations exclude 5380 Controller Motion and Safety applications, consult your local sales office for more information.

  • Page 19: Upgrade An Slc I/O Installation By Replacing It With Compact I/O

    Chapter Replace an SLC 500 I/O Module This chapter provides information about the recommended replacement for your existing SLC 500 I/O module. The lifecycle status for Rockwell Automation products is maintained and published in the Rockwell Automation Product Lifecycle Status website: http://www.rockwellautomation.com/global/solutions-services/capabilities/ migration-solutions/product-search/overview.page.
  • Page 20 Chapter 3 Replace an SLC 500 I/O Module Module Type Catalog Number SLC Module Description Recommended Compact I/O Module Description Compact I/O Replacement Digital input 1746-IA4 100/120V AC 4 120V AC input module 1769-IA8I 8 inputs, individually isolated, 100/120V AC input module 1746-IA8 100/120V AC 8 120V AC input module 1769-IA8I...
  • Page 21 Replace an SLC 500 I/O Module Chapter 3 Module Type Catalog Number SLC Module Description Recommended Compact I/O Module Description Compact I/O Replacement Digital combination 1746-IO4 120V AC (inputs) 100/120V AC (relay contact outputs) 2-in No replacement — 2-out combination input/output module 1746-IO8 120V AC (inputs) 100/120V AC (relay contact outputs) 4-in No replacement...
  • Page 22 Chapter 3 Replace an SLC 500 I/O Module Module Type Catalog Number SLC Module Description Recommended Compact I/O Module Description Compact I/O Replacement Specialty 1747-ACN15 ControlNet adapter No replacement — 1747-ACNR15 ControlNet adapter, redundant No replacement — 1747-ASB SLC 500 remote I/O adapter No replacement —...

  • Page 23: Upgrade An Slc I/O Installation By Replacing It With Compact 5000 I/O

    Replace an SLC 500 I/O Module Chapter 3 Upgrade an SLC I/O See the following table for the recommended replacement Compact 5000 I/O module to your existing SLC 500 I/O module. Installation by Replacing it with Compact 5000 I/O Before upgrading, take note of the following: •...
  • Page 24 Chapter 3 Replace an SLC 500 I/O Module Module Type Catalog Number SLC Module Description Recommended Compact I/O Module Description Compact 5000 I/O Replacement Digital output 1746-OV8 24V DC 8 current sinking DC output module No replacement — (cont) 1746-OV16 24V DC 16 current sinking DC output module No replacement —...
  • Page 25 Replace an SLC 500 I/O Module Chapter 3 Module Type Catalog Number SLC Module Description Recommended Compact I/O Module Description Compact 5000 I/O Replacement Specialty 1746-HS IMC 110 motion module No replacement — (cont) 1746-HSCE High-speed counter encoder module 5069-HSC2XOB4 High-speed counter, 2-axis, 4-point sourcing digital output module 1746-HSCE2...
  • Page 26 Chapter 3 Replace an SLC 500 I/O Module Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...

  • Page 27: Replace An Slc 500 I/O With A Compact I/O

    Appendix Wiring Diagram Comparisons This appendix provides wiring diagram comparisons of the recommended replacement for your existing SLC 500 I/O module. Replace an SLC 500 I/O with Refer to the installations instructions and technical data of the associated catalogs ions. for the detailed wiring instruct a Compact I/O 1746-IA4 to 1769-IA8I...
  • Page 28 Appendix A Wiring Diagram Comparisons 1746-IA8 to 1769-IA8I 1746-IA8 1769-IA8I 100/120V AC 100/120V AC Input Module 100/120V AC IN 0 COM 0 IN 0 100/120V AC IN 1 IN 1 IN 2 COM 1 IN 3 100/120V AC 100/120V AC IN 4 IN 2 COM 2...
  • Page 29 Wiring Diagram Comparisons Appendix A 1746-IB8 to 1769-IQ16 1769-IQ16 24V DC Sink/Source Input Module 1746-IB8 24V DC Sinking +DC (sinking) -DC (sourcing) IN 0 IN 0 IN 1 IN 1 IN 2 IN 3 24V DC IN 2 IN 4 IN 5 IN 3 IN 6...
  • Page 30 Appendix A Wiring Diagram Comparisons 1746-IG16 to 1769-IG16 1746-IG16 1769-IG16 TTL Input (Low = True) 5V DC TTL Input Module +5 DC IN 0 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 +5V DC IN 9 IN 10...
  • Page 31 Wiring Diagram Comparisons Appendix A 1746-IM8 to 1769-IM12 1769-IM12 1746-IM8 200/240V AC Input Module 200/240V AC IN 0 IN 1 IN 0 IN 2 IN 3 IN 1 IN 4 IN 2 IN 5 IN 6 200/240V AC IN 3 IN 7 200/240V AC IN 8...
  • Page 32 Appendix A Wiring Diagram Comparisons 1746-ITB16 to 1769-IQ16F 1769-IQ16F 1746 -ITB16 24V DC Sink/Source Input Module 24V DC Sinking +DC (sinking) -DC (sourcing) IN 0 IN 0 IN 1 IN 1 IN 2 IN 2 IN 3 24V DC IN 3 IN 4 IN 5 IN 4...
  • Page 33 Wiring Diagram Comparisons Appendix A 1746-IV8 to 1769-IQ16 1769-IQ16 1746-IV8 24V DC Sink/Source Input Module 24V DC Sourcing +DC (sinking) -DC (sourcing) IN 0 IN 0 IN 1 IN 1 IN 2 IN 3 24V DC IN 2 IN 4 IN 5 IN 3 IN 6...
  • Page 34 Appendix A Wiring Diagram Comparisons 1746-OA8 to 1769-OA8 1769-OA8 1746-OA8 100/240V AC Input Module 100...240V AC Triac Output VAC 1 VAC 1 OUT 0 OUT0 OUT1 100…240V AC OUT 1 OUT2 100…240V AC OUT3 OUT 2 OUT 3 VAC 2 VAC 2 OUT5 OUT4...
  • Page 35 Wiring Diagram Comparisons Appendix A 1746-OB8 to 1769-OB8 1769-OB8 1746-OB8 24V DC Source Output Module 10...50V DC Transistor Output-sourcing +VDC 1 OUT 0 OUT 0 OUT 1 OUT 2 OUT 1 OUT 3 DC COM DC - OUT 2 OUT 3 10…50V DC OUT 4 OUT 5...
  • Page 36 Appendix A Wiring Diagram Comparisons 1746-OB16E to 1769-OB16P 1769-OB16P 24V DC Source Output Module 1746-OB16E 10...30V DC Transistor Output-sourcing +VDC OUT 0 OUT 1 OUT 0 OUT 2 OUT 1 OUT 2 OUT 3 OUT 4 OUT 3 OUT 4 OUT 5 OUT 5 OUT 6...
  • Page 37 Wiring Diagram Comparisons Appendix A 1746-OG16 to 1769-OG16 1746-OG16 1769-OG16 TTL Output (Low = True) 5V DC TTL Output Module OUT 0 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 +5V DC OUT 8 OUT 9 OUT 10 OUT 11...
  • Page 38 Appendix A Wiring Diagram Comparisons 1746-OV16 to 1769-OV16 1769-OV16 1746-OV16 24V DC Sink Output Module 10...50V DC Transistor Output Sinking +VDC OUT 0 OUT 0 OUT 1 OUT 1 OUT 2 OUT 2 OUT 3 OUT 3 OUT 4 OUT 4 OUT 5 10...50V DC OUT 5...
  • Page 39 Wiring Diagram Comparisons Appendix A 1746-OW8 to 1769-OW8 1769-OW8 1746-OW8 Relay Output Module Relay Output VAC-VDC L1 or +DC VAC-VDC L1 or DC+ OUT 0 OUT 0 L2 or DC- OUT 1 V AC/DC OUT 2 OUT 1 OUT 3 OUT 2 VAC-VDC L2 or -DC...
  • Page 40 Appendix A Wiring Diagram Comparisons 1746-IO2DC to 1769-IQ6XOW4 1769-IQ6XOW4 1746-IO12DC Relay Contact Output Module 24V DC Input - Relay Output L1 or +DC OUT 0 L1 or +DC L2 or -DC VAC-VDC OUT 1 OUT 0 OUT 2 OUT 1 OUT 3 OUT 2 V AC/DC...
  • Page 41 Wiring Diagram Comparisons Appendix A 1746-NIO4I to 1769-IF4XOF2 1769-IF4XOF2 Single-ended Sensor/Transmitter Inputs 1746-NIO4I Analog Current Output Module Sensor/ Transmitter Current V in 0+ Supply I in 0+ Signal V/I in 0 - analog IN 0 + V in 1+ source IN 0 –...
  • Page 42 Appendix A Wiring Diagram Comparisons 1746-NI8 to 1769-IF8 1746-NI8 1769-IF8 Single-ended Sensor/Transmitter Inputs Analog Input Module Power Sensor/ Supply Shield Connections Transmitter Current V in 0 + Supply single-end Channel 0 V/I in 0 - signal source Signal shield I in 0 + AN LG C om single-end Channel 1...
  • Page 43 Wiring Diagram Comparisons Appendix A 1746-NO4V to 1769-OF4 1769-OF4 Analog Output Module 1746-NO4V Analog Voltage Output Wiring V out 3+ +24V DC I out 3+ V out 2+ DC COM Voltage Load I out 2+ ANLG Com OUT 0 ANLG Com Earth Ground V out 0+ ANL COM...

  • Page 44: Replace An Slc 500 I/O With A Compact 5000 I/O

    Appendix A Wiring Diagram Comparisons Replace an SLC 500 I/O with Refer to the installations instructions and technical data of the associated catalogs for the detailed wiring instructions. a Compact 5000 I/O The 5069-IA16 module inputs use a shared common. The inputs have a IMPORTANT return through internal module circuitry to the SA(–) terminal on the SA power RTB.
  • Page 45 Wiring Diagram Comparisons Appendix A 1746-IA8 to 5069-IA16 5069-IA16 1746-IA8 120/240V AC Input Module 100/120V AC IN 0 IN 1 Input Channel 0 (I00) IN 2 Input Channel 1 (I01) Input Channel 2 (I02) IN 3 Input Channel 3 (I03) 100/120V AC Input Channel 4 (I04) IN 4...
  • Page 46 Appendix A Wiring Diagram Comparisons 1746-IM4 to 5069-IA16 5069-IA16 1746-IM4 200/240V AC 120/240V AC Input Module USED USED Input Channel 0 (I00) Input Channel 1 (I01) USED Input Channel 2 (I02) Input Channel 3 (I03) USED Input Channel 4 (I04) IN 0 Input Channel 5 (I05) Input Channel 6 (I06)
  • Page 47 Wiring Diagram Comparisons Appendix A 1746-IM16 to 5069-IA16 5069-IA16 1746-IM16 120/240V AC Input Module 200/240V AC IN 0 IN 1 IN 2 IN 3 Input Channel 0 (I00) IN 4 Input Channel 1 (I01) IN 5 Input Channel 2 (I02) IN 6 Input Channel 3 (I03) 200/240V AC...
  • Page 48 Appendix A Wiring Diagram Comparisons 1746-IB16 to 5069-IB16 5069-IB16 1746-IB16 24V DC Sinking Input Module 24V DC Sinking IN 0 IN 1 IN 2 IN 3 IN 4 Input Channel 0 (I00) IN 5 Input Channel 1 (I01) IN 6 Input Channel 2 (I02) 24V DC IN 7...
  • Page 49 Wiring Diagram Comparisons Appendix A 1746-OA8 to 5069-OA16 If the modules in the 5069 rack requires more than one type of SA bus, IMPORTANT for example 24V DC and 240V AC, use a 5069-FPD (field potential distributor) to separate the bus and these modules. 5069-OA16 1746-OA8 120...240V AC Output Module...
  • Page 50 Appendix A Wiring Diagram Comparisons 1746-OA16 to 5069-OA16 If the modules in the 5069 rack require more than one type of SA bus, for IMPORTANT example 24V DC and 240V AC, use a 5069-FPD (field potential distributor) to separate the bus and these modules. 5069-OA16 1746-OA16 100...240V AC Triac Output...
  • Page 51 Wiring Diagram Comparisons Appendix A The 5094-OB8 and 5094-OB16 modules Local Actuator (LA+ and LA–) IMPORTANT connections are used to supply field-side power to the module. The module does not draw current from the SA power bus that is internal to the system.
  • Page 52 Appendix A Wiring Diagram Comparisons 1746-OBP16 to 5069-OB16 5069-OB16 1746-OBP16 24V DC Sourcing Output Module 20.4...26.4V DC Transistor Output-sourcing OUT 0 OUT 1 OUT 2 OUT 3 Output Channel 0 (O00) OUT 4 Output Channel 1 (O01) OUT 5 OUT 6 Output Channel 2 (O02) OUT 7 Output Channel 3 (O03)
  • Page 53 Wiring Diagram Comparisons Appendix A 1746-OB16E to 5069-OB16 1746-OB16E 5069-OB16 10...30V DC 24V DC Sourcing Output Module Transistor Output-sourcing OUT 0 OUT 1 OUT 2 OUT 3 OUT 4 Output Channel 0 (O00) OUT 5 OUT 6 Output Channel 1 (O01) OUT 7 Output Channel 2 (O02) OUT 8...
  • Page 54 Appendix A Wiring Diagram Comparisons 1746-OW8 to 5069-OW4I 5069-OW4I 1746-OW8 Isolated Relay Output Module Relay Output VAC-VDC L1 or +DC OUT 0 Power Supply V AC/DC OUT 1 OUT 2 Load L2 or -DC OUT 3 VAC-VDC L1 or +DC OUT 4 V AC/DC OUT 5...
  • Page 55 Wiring Diagram Comparisons Appendix A 1746-OX8 to 5069-OX4I 5069-OX4I 1746-OX8 Channel-to-channel Isolated Relay Output Digital 4-point Isolated Normally-open/ Normally-closed Output Module RELAY OUTPUT Power VAC-VDC VS0 L1 Supply OUT 0 VS0 L2 5069-OX4I VAC-VDC VS1 L1 OUT 1 VS1 L2 Load (0 N.C.) VAC-VDC...
  • Page 56 Appendix A Wiring Diagram Comparisons 1746-NI8 to 5069-IF8 5069-IF8 1746-NI8 Analog 8-channel Current/Voltage Analog Input Module Input Module ANALOG INPUT Power Supply Shield Connections single-end Channel 0 signal source 5069-IF8 shield – single-end 2-wire Channel 1 Input 0 + signal source Transmitter Input 0 –...
  • Page 57 Wiring Diagram Comparisons Appendix A 1746-NO4I to 5069-OF4 5069-OF4 Analog Current/Voltage Output Module 1746-NO4I Analog Voltage Output Wiring +24V DC Differential Output 0 + DC COM Voltage Receiver or Output 0 – – Input Output 1 + Output 1 – OUT 0 Output 2 + ANL COM...
  • Page 58 Appendix A Wiring Diagram Comparisons Notes: Rockwell Automation Publication 1746-RM003D-EN-E - May 2019...
  • Page 60 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

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