Allen-Bradley CompactLogix 5480 Installation Instructions Manual
Allen-Bradley CompactLogix 5480 Installation Instructions Manual

Allen-Bradley CompactLogix 5480 Installation Instructions Manual

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Installation Instructions
Original Instructions
CompactLogix 5480 Controller
Catalog Number 5069-L46ERMW
Topic
The CompactLogix™ 5480 controllers can operate in various applications, including the use of local Compact 5000™ I/O modules and
remote I/O modules and Integrated Motion over an EtherNet/IP network. The controllers offer the following:
• A Logix-based real-time controller that runs an instance of Windows 10 IoT Enterprise, also known as a commercial operating
system (COS)
• High-speed bus packet transfer rate
• High-speed I/O module communication, motion control, and use of Device Level Ring (DLR), Linear and Star EtherNet/IP topologies
• Multiple ports for use with the Logix control engine on the controller, including:
- One USB programming port for temporary connection
- Three Gigabit Ethernet ports for high-speed I/O communication and motion control
• Multiple ports for use with the COS on the controller, including:
- One Gigabit Ethernet port as a dedicated OS network interface
- An integrated DisplayPort for high definition monitor connectivity
- Two USB 3.0 ports for OS peripheral and expanded data storage capability
You use the Studio 5000 Logix Designer® application to configure CompactLogix 5480 controllers.
For more information on the components that are required to install a CompactLogix 5480 controller, see
use the controller after you install it, see the publications that are listed in
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Summary of Contents for Allen-Bradley CompactLogix 5480

  • Page 1: Table Of Contents

    – Two USB 3.0 ports for OS peripheral and expanded data storage capability You use the Studio 5000 Logix Designer® application to configure CompactLogix 5480 controllers. For more information on the components that are required to install a CompactLogix 5480 controller, see page 5.
  • Page 2 CompactLogix 5480 Controller ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
  • Page 3 • Do not wire more than 2 conductors on single RTB terminal. • SELV-listed supplies must be used for MOD and SA power if there are Functional Safety modules connected to the CompactLogix 5480 controller system. Waste Electrical and Electronic Equipment (WEEE) At the end of its life, this equipment should be collected separately from any unsorted municipal waste.
  • Page 4: About The Controller

    Rockwell Automation does not assume responsibility or liability for actual use that is based upon the examples that are shown in this publication. About the Controller CompactLogix 5480 Controller Parts The following graphic shows a CompactLogix 5480 controller. Number Item Description...
  • Page 5: Required System Components

    A power supply that is adequately sized to provide SA power, that is, field-side power, to the CompactLogix 5480 system. • If the CompactLogix 5480 system includes only a controller, IMPORTANT: SA power is only required if your application you can mount the DIN rail in any orientation.
  • Page 6 This example is provided to help you size an enclosure for your equipment. Ambient temperature is higher at the top of an enclosed CompactLogix 5480 controller. You need heat dissipation data from cabinet. all components that are planned for your enclosure to calculate the enclosure size.
  • Page 7 The RTBs provide the following power to the system. Power Type Description 160.00 mm System-side power that is used to operate the CompactLogix 5480 system. (6.30 in.) MOD power is provided through the MOD power RTB and passed across the MOD power bus.
  • Page 8: Install The Controller Onto The Din Rail

    Install the Controller onto the DIN Rail IMPORTANT Remember the following: • CompactLogix 5480 controllers do not have an embedded 1. Confirm that the DIN rail latches are closed. power supply that powers the system. The system is powered by external power supplies via 2.
  • Page 9 CompactLogix 5480 Controller Install the MOD Power RTB Connect to the MOD Power RTB from a Standard External Power Supply 1. Hook the bottom of the MOD power RTB on the controller. Before you connect an external power source to the MOD power RTB, make sure that the MOD power source is properly sized.
  • Page 10 CompactLogix 5480 Controller The following diagram shows an external 24V DC power supply that is Connect SA DC Power connected to the MOD power RTB when you are not using UPS control signals. IMPORTANT SA power is only required if your application includes local Compact 5000 I/O modules that are connected to devices that use SA power.
  • Page 11 CompactLogix 5480 Controller 7. Insert the wire from an Earth Ground location into the first Connect SA AC Power Ground ( ) on the RTB. IMPORTANT SA power is only required if your application includes local The Earth Ground location can be the external SA power Compact 5000 I/O modules that are connected to devices that supply, the DIN rail, or other Earth Ground location.
  • Page 12: Connect Control Signals Via Ups Control Rtb

    Connect Control Signals Via UPS Control RTB Ground ( ) on the RTB. The CompactLogix 5480 controller does not have an internal energy storage module that lets the controller save the state of the program if The Earth Ground location can be the external SA power system-side power is lost.
  • Page 13 CompactLogix 5480 Controller UPS Control Signals Install the UPS Control RTB These control signals are used on the UPS Control RTB: Install the UPS control RTB even if you do not intend to connect uninterruptible power to the controller. Signal Description 1.
  • Page 14 CompactLogix 5480 Controller Connect to the MOD Power RTB from a UPS Connect to the UPS Control RTB from a UPS 1. Daisy chain the wires from these connections on the UPS: 1. Connect a wire from the Ready (2) connection on the UPS to the UPS Ready terminal on the UPS control RTB.
  • Page 15 Turn the screwdriver to close the terminal on the wire. The screw torque is 0.4 N•m (3.5 lb•in). The screw torque is 0.4 N•m (3.5 lb•in). This diagram shows a 1606-XLS240-UPS power supply battery that is connected to a CompactLogix 5480 controller. 12V DC Battery UPS Ready...
  • Page 16: Install Compact 5000 I/O Modules

    You must install an end cap on the right side of the last module in a on the controller. CompactLogix 5480 system. The end cap covers the exposed interconnections on the last module in the system. If you do not install 1.
  • Page 17: Set The Network Internet Protocol (Ip) Addresses

    You must set an IP address on Ethernet ports for the controller to operate on an EtherNet/IP network via that port. IMPORTANT Before you can connect a CompactLogix 5480 controller to an EtherNet/IP network, you must first install the network and Out-of-the-box, the following applies to Ethernet ports A1, A2, its components.
  • Page 18: Remove And Replace The Controller

    IMPORTANT When you remove MOD power from the controller, you shut down power to all modules in the CompactLogix 5480 system. That is, all system-side is removed. When you remove SA power from the controller, all field-side power that is provided by the controller is UPS Control RTB removed.
  • Page 19: Replace The Fans

    That is, remove a fan and install the replacement fan before you remove the other fan. Replace the Fans The CompactLogix 5480 controller uses fans at the top and bottom of the controller to help maintain lower operating temperatures when the controller is operating.
  • Page 20 CompactLogix 5480 Controller Remove the Top Fan Install the Top Replacement Fan 1. Push up on the front of the fan. 1. Insert the top replacement fan into the slot at the top of the controller. If the hinges do not disengage when you push up on the front of the Make sure the tabs at the back of the fan are inserted in the fan, then use a screwdriver as a pry tool.
  • Page 21 CompactLogix 5480 Controller Remove the Bottom Fan Install the Bottom Replacement Fan 1. Push the down on the front of the fan. 1. Insert the bottom replacement fan into the slot at the bottom of the controller. If the hinges do not disengage when you push down on the front of Make sure the tabs at the back of the fan are inserted in the the fan, then use a screwdriver as a pry tool.
  • Page 22: Specifications

    CompactLogix 5480 Controller Specifications This table lists a subset of controller specifications. For a complete list of specifications, see the CompactLogix 5380 and CompactLogix 5480 Controllers Specifications Technical Data, publication 5069-TD002. Environmental Specifications - CompactLogix 5480 Controllers Attribute 5069-L46ERMW Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold), 0 °C <...
  • Page 23: Additional Resources

    Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation® sales representative. Rockwell Automation Publication 5069-IN019C-EN-P - October 2018...
  • Page 24 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Compact 5000, CompactLogix, ControlLogix, FactoryTalk, GuardLogix, Logix5000, Rockwell Automation, Rockwell Software, RSLinx, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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