Yamaha EDL7000SE Owner's Manual
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Yamaha EDL7000SE Owner's Manual

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OWNER'S MANUAL
MANUEL D'UTILISATION
MANUAL DEL PROPIETARIO
MANUAL DO PROPRIETÁRIO
РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ
BUKU PETUNJUK PENGGUNAAN
Read this manual carefully before operating this machine.
Il convient de lire attentivement ce manuel avant la première utilisation de la machine.
Lea este manual atentamente antes de utilizar este equipo.
Leia este manual cuidadosamente antes de conduzir a máquina.
Прочтите данное руководство внимательно и полностью до эксплуатации этого оборудования.
Baca buku petunjuk ini secara teliti sebelum mengoperasikan mesin.
EDL7000SE
EDL7000SDE
EDL11000SE
EDL11000SDE
9CN-28199-U1
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Summary of Contents for Yamaha EDL7000SE

  • Page 1 Lea este manual atentamente antes de utilizar este equipo. Leia este manual cuidadosamente antes de conduzir a máquina. Прочтите данное руководство внимательно и полностью до эксплуатации этого оборудования. Baca buku petunjuk ini secara teliti sebelum mengoperasikan mesin. EDL7000SE EDL7000SDE EDL11000SE EDL11000SDE...
  • Page 3 OWNER’S MANUAL Read this manual carefully before operating this machine. EDL7000SE EDL7000SDE EDL11000SE EDL11000SDE 9CN-28199-U1-E0...
  • Page 4 Read this manual carefully before operating this machine. This manual should stay with this machine if it is sold.
  • Page 5 INTRODUCTION Congratulations on your purchase of your new Yamaha. This manual will provide you with a good basic understanding of the operation and mainte- nance of this machine. If you have any questions regarding the operation or maintenance of your machine, please consult a Yamaha dealer.
  • Page 6 If there is any question concerning this manu- al, please consult a Yamaha dealer. A TIP provides key information to make 9 This manual should be considered a procedures easier or clearer.

  • Page 7: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ..................1 SERVICING OF GENERATOR ................13 SPECIFICATION ..................... 14 NOMENCLATURE ....................16 GROUND FAULT CIRCUIT INTERRUPTER (GFCI) RECEPTACLE ..... 19 PREPARATION TO SUPPLY THE ELECTRIC POWER ........21 CONNECTING THE LOAD ..................23 PRE-OPERATION CHECK..................25 OPERATING THE GENERATOR ................

  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS SAFETY PRECAUTIONS 8 To operate the machine safely, be sure to follow the instructions below. DANGER To avoid personal injury: 8 Hazard of being caught up in the machine: Do not touch any rotating parts. 8 Do not use or charge the battery if its fluid level stands below the LOWER mark.
  • Page 9 SAFETY PRECAUTIONS WARNING To avoid personal injury: 8 Electric shock and fire hazard: Do not connect machine indoor (commercial) power outlet. 8 Electric shock and injury hazard: Do not allow children to run the machine. 8 Electric shock and injury hazard: Turn off the circuit breaker before starting the machine.
  • Page 10 SAFETY PRECAUTIONS WARNING To avoid personal injury: 8 Anti-freeze contains poison. Wear rubber gloves to avoid personal injury. In case of contact with skin, wash it off immediately. 8 DO NOT mix different types of Anti-freeze. The mixture can produce chemical reaction causing harmful substances.
  • Page 11 SAFETY PRECAUTIONS WARNING To avoid personal injury: 8 When checking engine or servicing, place the engine on a wide and level ground. DO NOT work on anything that is supported ONLY by lift jacks or a hoist. Always use blocks or correct stands to support the engine before servicing.
  • Page 12 DANGER AND WARNING LABELS (Except for Canada) Pay special attention to all labels on the generator. Refer to following representations for labels used on the EDL Series Generator. Labels are available individually from a Yamaha dealer. (1) Part No. 18901-50902 (2) Part No. G3102-88411 (3) Part No.
  • Page 13 SAFETY PRECAUTIONS (8) Part No. G3907-88231 (9) Part No. 5450 801 1000 DA N GER WARNI NG TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE BEFORE STARTING ENGINE : (1) TURN OFF GENERATOR CIRCUIT BREAKER. TO AVOID SERIOUS INJ URY (2) TURN OFF ALL SWITCHES OR DEATH: ON ELECTRICAL LOAD.
  • Page 14 SAFETY PRECAUTIONS (14) Part No. G3102-88371 (15) Part No. 5450 802 1000 WAR N IN G TO AVOID PERSONAL INJURY : MAY RESULT IF FINGERS OR CLOTHING ARE CAUGHT IN ROTATING PARTS. DO NOT OPERATE THE MACHINE WITH THE SIDE COVERS OR ACCESS DOORS REMOVED OR OPEN.
  • Page 15 SAFETY PRECAUTIONS Terminal connection type Receptacle connection type...
  • Page 16 DANGER AND WARNING LABELS (For Canada) Pay special attention to all labels on the generator. Refer to following representations for labels used on the EDL Series Generator. Labels are available individually from a Yamaha dealer. (1) Part No. 5450 944 1000 (2) Part No. G3106-88382 (3) Part No.
  • Page 17 SAFETY PRECAUTIONS (8) Part No. G3106-88321 (9) Part No. 5450 946 1000 (10) Part No. G3106-88231 (11) Part No. 5450 969 1000 (12) Part No. 1H773-88911 (EDL7000) (12) Part No. 1H774-88911 (EDL11000)
  • Page 18 SAFETY PRECAUTIONS (13) Part No. G3106-88331 (14) Part No. 5451-089 1000 (15) Part No. G3106-88311 (16) Part No. 5450 939 1000 (17) Part No. 18974-50631 (18) Part No. 18974-51351 (19) Part No. 18974-51341...
  • Page 19 1. Keep danger and warning labels clean and free from obstructing material. 2. Clean danger and warning labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing danger and warning labels with new labels from a Yamaha dealer.

  • Page 20: Servicing Of Generator

    However, when in need of parts or major service, be sure to see a Yamaha dealer. For service, contact the Yamaha dealership from which you purchased your generator or a Yamaha dealer. When in need of parts, be prepared to give your dealer the generator and engine serial numbers.

  • Page 21: Specification

    SPECIFICATION SPECIFICATION Model EDL7000SE-STD EDL7000SE-AUS EDL7000SDE-CAN Frequency 50 Hz 60 Hz Rated output 5.5 kW 6.5 kW Maximum output 6.0 kW 7.0 kW Rated voltage 220 V 240 V 120 / 240 V Generator Rated current 25.0 A 22.9 A 54.2 / 27.1 A...
  • Page 22 SPECIFICATION Model EDL11000SE-STD EDL11000SE-AUS EDL11000SDE-CAN Frequency 50 Hz 60 Hz Rated output 8.0 kW 10.0 kW Maximum output 8.8 kW 11.0 kW Rated voltage 220 V 240 V 120 / 240 V Generator Rated current 36.4 A 33.3 A 83.3 / 41.7 A Phase and wire 1–2 1–3...

  • Page 23: Nomenclature

    NOMENCLATURE NOMENCLATURE (1) Door (14) Oil filter cartridge (2) Coolant filling port (15) Muffler (3) Hook (16) Radiator (4) Fuel tank cap (17) Radiator cap (5) Fuel gauge (18) Solenoid (6) Control panel (19) Engine oil port (7) Base (20) Battery (8) Engine oil drain plug (21) Air cleaner (9) Door lock...

  • Page 24: Control Panel

    [EDL11000SE-STD] ‹ 1 Phase Type (120 V/240 V Dual voltage Type) 1 5 3 [EDL11000SDE-CAN] 1 5 3 4 [EDL7000SE-STD] C B D A 1 5 3 [EDL7000SDE-CAN] 5 3 4 (1) A.C. Voltmeter (A) Receptacle (2) Glow timer lamp...
  • Page 25 NOMENCLATURE ‹ 1 Phase Type (240 V Type) [EDL11000SE-AUS] 1 q 5 3 4 [EDL7000SE-AUS] q 5 3 4 (1) A.C. Voltmeter (A) Receptacles (2) Glow timer lamp (3) Water temperature lamp (4) Oil pressure lamp (5) Battery charge lamp...

  • Page 26: Ground Fault Circuit Interrupter (Gfci) Receptacle

    (2) Depress the “RESET” button firmly into the GFCI unit, until an audible click is heard. If the GFCI can not be reset, the GFCI is faulty. Contact a Yamaha dealer. If the GFCI resets (1) Charge warning lamp (2) Water temperature-overheat warning lamp, flashes on properly, check such things as fault insulation or when cooling water rises to 112 to 118°C.

  • Page 27: Control Box

    GROUND FAULT CIRCUIT INTERRUPTER (GFCI) RECEPTACLE „ Control Box EDL7000SE/EDL7000SDE EDL11000SE/EDL11000SDE (1) Emergency unit (2) Regulator (3) Glow relay (4) Relay A (5) Relay B (6) Glow lamp timer (7) Starter relay (8) Exterior connection terminal taps (9) Separate excitation unit...

  • Page 28: Preparation To Supply The Electric Power

    Commutator Induction followed to assure compliance and safe operation. heaters motor motor Always be sure to ground (earth) the generator EDL7000SE 5.5 kW 2.8 kW 0.8 kW terminals to comply with the local, state, national or OSHA requirements. EDL7000SDE 6.5 kW 3.3 kW...
  • Page 29 PREPARATION TO SUPPLY THE ELECTRIC POWER 8 Connecting a motor. When starting the motor, the voltage drops immediately. The circuit may be opened if an electromagnetic switch is connected to the same circuit. When connecting two motors or more, make sure the total current capacity of the motors does not exceed the total rated current.

  • Page 30: Connecting The Load

    (2) Terminals (output) power supply has failed or has (3) Cover lock bolt been turned off for line repair. Backfeeding can electrocute ‹ Single phase 2 terminals type i) EDL7000SE-STD, EDL11000SE-STD injure line maintenance 50 Hz 220 V personnel. Also,...
  • Page 31 EDL11000SE-AUS 60 Hz 120/240 V 50 Hz 240 V ii) EDL7000SDE-CAN ii) EDL7000SE-AUS 60 Hz 120/240 V 50 Hz 240 V 1. Turn OFF the circuit breaker on the control panel. 1. Turn OFF the circuit breaker on the control panel.

  • Page 32: Pre-Operation Check

    PRE-OPERATION CHECK PRE-OPERATION CHECK „ How to Open the Door ‹ Check items - Check for oil and coolant leakage - Check cooling air inlet and outlet for obstructions or WARNING clogging To avoid personal injury from - Check radiator fins for clogging contact with moving parts: - Check fan belt tension 8 DO NOT open the door or...
  • Page 33 PRE-OPERATION CHECK ‹ 8 Keep all sparks and flames Engine oil The generator has been shipped without engine away from the battery and fuel oil. Fill with oil to the correct level before tank. A battery, especially when attempting to start the engine. charging, will give off hydrogen and oxygen gases which can 1.
  • Page 34 PRE-OPERATION CHECK ‹ Fuel WARNING To avoid personal injury: 8 DO NOT refuel when engine is running or hot. 8 Always shut off the engine before refueling. 8 DO NOT overfill fuel system. If any fuel overflows, wipe it up completely before starting operation.

  • Page 35: Operating The Generator

    OPERATING THE GENERATOR OPERATING THE GENERATOR WARNING To avoid personal injury: 8 Read “ SAFETY PRECAUTIONS” in the front of this manual. 8 Read the danger and warning labels located on the generator. 8 To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed building without proper ventilation.
  • Page 36 OPERATING THE GENERATOR 3. Ensure that the fuel filter cock is set to 7. Turn the starter switch (key) to the the “OPEN” position. “START” position and release when the engine starts. (1) Fuel filter cock (A) “OPEN” (2) Fuel filter pot (1) Starter switch (key) (A) “OFF”...
  • Page 37 OPERATING THE GENERATOR „ ‹ Warm-up in cold ambient temperatures Cold Weather Starting In cold weather, the engine oil may be cold with If the ambient temperature is below * -5°C (23°F) and increased viscosity. This can delay oil circulation or the engine is very cold, start it in the following manner: abnormally low oil pressure for some time after engine Take steps (1) through (5) in “Starting the Engine”...
  • Page 38 OPERATING THE GENERATOR „ „ Stopping the Engine If the Engine Fails to Stop in the Usual 1. Turn OFF all electrical device switches Procedure (EMERGENCY STOP) for connected loads. If the engine does not stop after turning the starter switch (key) to “OFF”...

  • Page 39: Service Intervals

    *4 Replace earlier if necessary. 8 The items listed above (@ marked) are registered as emission related critical parts by Yamaha in the U.S. EPA non-road emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction.
  • Page 40 SERVICE INTERVALS For North American market „ Engine Oil: 8 Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown P37. 8 Refer to the following table for the suitable API classification engine oil according to and the fuel. Fuel used Engine oil classification (API classification) CF, CF-4, CG-4, CH-4 or CI-4...

  • Page 41: Periodic Service

    8 Be careful not to let the fuel tank become empty, or air can enter the fuel system, necessitating bleeding before next engine start. Fuel tank capacity L (U.S.gal.) Model Capacity EDL7000SE/EDL7000SDE [Engine model : Z482] 28 (7.4) (1) Fuel level gauge EDL11000SE/EDL11000SDE [Engine model : D722]...
  • Page 42 PERIODIC SERVICE ‹ ‹ Air bleeding the fuel system Checking the fuel pipes WARNING WARNING To avoid personal injury: To avoid personal injury: 8 Do not bleed a hot engine as 8 Check or replace the fuel pipes this could cause fuel to spill after stopping engine.
  • Page 43 Engine oil capacity L (U.S.qts.) burns could result. Always stop the engine and allow it to cool Model Capacity before conducting inspections, EDL7000SE/EDL7000SDE 2.2 (2.3) maintenance, or cleaning. [Engine model : Z482] 8 Contact with engine oil can EDL11000SE/EDL11000SDE 3.4 (3.6) damage your skin.
  • Page 44 PERIODIC SERVICE 3. Install the oil drain plug and gasket. NOTICE 4. Add new engine oil up to the upper line of the oil 8 Engine oil should be MIL-L- level gauge. 2104C or have properties of ‹ Replacing the oil filter cartridge API classification CD grades or higher.
  • Page 45 PERIODIC SERVICE „ Air Cleaner WARNING To avoid personal injury: 8 Be sure to stop the engine before cleaning filter element. NOTICE 8 Make sure hooking clip is tight enough. If it is loose, dust and dirt may be sucked into the engine, causing excessive wear (1) Air cleaner or premature engine failure and...
  • Page 46 PERIODIC SERVICE „ Radiator NOTICE Make it a rule to check the coolant level before every 8 If the dust cup is mounted operation. incorrectly, dust or dirt will not collect in the cup and allow the WARNING dust to come into direct contact To avoid personal injury: with the element and thus 8 DO...
  • Page 47 4. Check to see the two drain plug; one is at the Model Capacity crankcase side and the other is at the lower part of the radiator as shown below. EDL7000SE/EDL7000SDE 3.7 (3.9) [Engine model : Z482] EDL11000SE/EDL11000SDE 4.1 (4.3) [Engine model : D722] include reserve tank 0.6 L (0.63 U.S.qts.)

  • Page 48: Electrical Parts

    PERIODIC SERVICE ‹ ‹ Checking radiator hoses and clamps Cleaning radiator core (outside) If dust is between the fin and tube, wash it away with WARNING running water. To avoid personal injury: NOTICE 8 Be sure to check radiator hoses 8 Do not clean radiator with and hose clamps periodically.

  • Page 49: The Battery

    PERIODIC SERVICE 3. The procedure for the mixing of water and anti- Mishandling of the battery shortens the service life freeze differs according to the make of the anti- and adds to maintenance costs. Obtain the maximum freeze and the ambient temperature. Follow the performance and the longest life of the battery by instructions on the container.
  • Page 50 PERIODIC SERVICE 1. Make sure that each electrolyte level is to the bottom of vent wells, if necessary, add only distilled water in a well-ventilated place. (1) Thick cable red + (A) “HIGHEST LEVEL” (2) Battery case (B) “LOWEST LEVEL” (3) Negative / ground cable black - (4) Plug (1) Battery electrolyte level...
  • Page 51 PERIODIC SERVICE ‹ Battery boost starting NOTICE 8 This machine has a 12 volt DANGER negative ground starting To avoid serious personal injury: system. 8 Battery gases can explode. Keep 8 Use only same voltage for jump cigarettes, sparks, and flames starting.
  • Page 52 Adjust electrical system. Refer to the correctly or replace the belt. troubleshooting section of this manual or a Yamaha dealer for specific information. [Engine model ··· Z482, D722] (1) Fan belt (A) 12 to 14 mm (0.47 to 0.55 in.) (2) Bolt and adjust nut (under load of 98 N (22.1 lbs.))

  • Page 53: Transporting / Storage

    Model Approx. gross wt. kg (lbs.) 6. If you forget to run the engine for longer than 5 to 6 EDL7000SE/EDL7000SDE 262 (577) months, apply enough engine oil to the valve guide [Engine model: Z482]...

  • Page 54: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING WARNING To avoid personal injury: 8 Always perform any check at “STOP” condition except for special check in which operation is required. 8 Do not touch the charging section during operation. 8 Keep your hands and body away from the rotating parts during operation. If the machine does not function properly, use the following chart to identify and correct the cause.
  • Page 55 • Remove oil to upper limit of gauge. Fuel quality is bad. • Replace fuel with good quality fuel. Abnormal sound Crack of vibration-proof rubber. • Replace. Large vibration. Others. • Check, repair. If you have any questions, contact a Yamaha dealer.

  • Page 56: Automatic Start/Stop Unit (A S/S Unit)

    AUTOMATIC START/STOP UNIT (A S/S UNIT) AUTOMATIC START/STOP UNIT (A S/S UNIT) To connect the machine to the A S/S UNIT the generator is equipped with the ectt on the left side panel of the control panel. To connect the exterior apparatus with the machine, perform the following instructions;...

  • Page 57: Wiring Diagram

    WIRING DIAGRAM WIRING DIAGRAM „ EDL7000SE-STD (220 V)
  • Page 58 WIRING DIAGRAM „ EDL7000SE-AUS (240 V)
  • Page 59 WIRING DIAGRAM „ EDL7000SDE-CAN (120 V/240 V)
  • Page 60 WIRING DIAGRAM „ EDL11000SE-STD (220 V)
  • Page 61 WIRING DIAGRAM „ EDL11000SE-AUS (240 V)
  • Page 62 WIRING DIAGRAM „ EDL11000SDE-CAN (120 V/240 V)

This manual is also suitable for:

Edl11000seEdl7000sdeEdl11000sde

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