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Motoman ArcWorld II-200
YASKAWA Motoman ArcWorld II-200 Manuals
Manuals and User Guides for YASKAWA Motoman ArcWorld II-200. We have
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YASKAWA Motoman ArcWorld II-200 manual available for free PDF download: System Manual
YASKAWA Motoman ArcWorld II-200 System Manual (52 pages)
For UP6 Robot
Brand:
YASKAWA
| Category:
Welding Accessories
| Size: 1.07 MB
Table of Contents
Table of Contents
3
1 Introduction
7
About this Document
7
System Overview
8
System Layout
8
Figure 1-1 System Layout
8
Major Components
9
Optional Equipment
9
Reference to Other Documentation
9
Customer Service Information
10
2 Safety
11
Introduction
11
Standard Conventions
12
General Safeguarding Tips
13
Mechanical Safety Devices
13
Installation Safety
14
Programming Safety
14
Operation Safety
15
Maintenance Safety
16
3 Equipment Description
17
UP-Series Robot Description
17
XRC 2001 Controller
17
Figure 3-1 XRC 2001 Controller
17
Figure 3-2 Controller Playback Panel
18
Playback Panel
18
Figure 3-3 Programming Pendant
19
Programming Pendant
19
Figure 3-4 RS-232C Serial Port
21
Figure 3-5 Enable Switch
21
Brake Release
22
Operator Station
22
Cycle Start
22
Figure 3-6 Operator Station
22
Auto/Manual
23
Emergency Stop (E-STOP)
23
Barrier Assembly
23
Stationary Weld Tables
23
Safety Features
24
Arc Screens
24
Fencing
24
Emergency Stops (E-STOPS)
24
ENABLE Switch
25
Interlocked Cell Door
25
Light Curtains
25
Brake Release
25
Welding Equipment
25
Power Sources
25
Figure 3-7 Available Power Sources
26
PWF4 Wire Feeder
27
Universal Welding Interface (UWI)
27
GMAW Torch
27
Motoman Torch Mount
27
4 Installation
29
Materials Required
29
Customer-Supplied Items
29
List of Tools
29
Site Preparation
30
Figure 4-1 Area Needed for Installation
30
Removal from Shipping Skid
31
Unloading Procedures
31
Figure 4-2 Remove Shipping Bolts
31
Cell Components
32
List of Components
32
Figure 4-3 System Components
32
Assemble Cell Components
33
Setting up the Cell
33
Leveling and Securing the Equipment
33
Removing the Shipping Brackets/Bolts
34
Robot Shipping Brackets Removal
34
Figure 4-4 Leveling Bolts
34
Figure 4-5 Location of Robot Shipping Brackets
34
Positioner Shipping Bolts Removal
35
Figure 4-6 Location of Positioner Shipping Bolts
35
Connecting the Cables
36
Connecting the Earth Ground
36
Connecting the Robot Cables
36
Connecting the Com-Arc III and the Wire Cutter (Optional)
37
Connecting Water Circulator (Optional)
37
Figure 4-7 Connecting Robot to the Controller
37
Figure 4-8 Water Circulator Connections
38
Connecting the Power
39
Figure 4-9 Incoming Power Connections
39
Conducting a Safety/Operation Check
40
Installation of Tooling and Fixtures
40
5 Operation
41
Programming
41
I/O Assignment
41
Table 5-1 XRC 2001 User Inputs
42
Table 5-2 XRC 2001 User Outputs
42
Daily Operation
43
Start-Up
43
Robot Home (Cube 24) Position
43
Starting the Master Job
43
Perform Operation Cycle
44
Shutdown
44
System Recovery
45
Alarms and Errors
45
Error Messages
45
Door Default Settings
45
Shock Sensor Recovery
46
E-STOP Recovery
46
Using the Brake Release
47
6 Maintenance
49
Periodic Maintenance
49
Table 6-1 Periodic Maintenance
49
Index
51
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