Yamaha F25X Manuals

Manuals and User Guides for Yamaha F25X. We have 2 Yamaha F25X manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha F25X Service Manual

Yamaha F25X Service Manual (445 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 8.94 MB

Table of Contents

How to Use this Manual
4
Important Information
6
Symbols
10
Systeme D'alimentation

11
- Index
  12
- Table of Contents
  13
- General Information
  14
- Identification Serial Number
  16
- Starting Serial Numbers
  16
Safety While Working

18
- Fire Prevention
  18
- Ventilation
  18
- Self-Protection
  18
- Oils, Greases and Sealing Fluids
  18
- Good Working Practices
  20
  - Safe Disassembly and Assembly
    22
  - Measuring
    24
Special Tools

24
- Outillage Special
  25
- Removal and Installation
  28
- Driver Rod (M10)
  30
- P/N. 90890-06602
  31
- P/N. 90890-06604
  31
- P/N. 90890-06605
  31
- P/N. 90890-06606
  31
- P/N. Yb-06071
  31
- (Oil Seal Installer)
  32
- 32. Ball Bearing Attachment
  32
- 90890-06615
  32
- 90890-06637
  32
- Bearing Inner Race Installer
  32
- P/N. N.a
  32
- P/N. Yb-06078
  32
- P/N. Yb-06082
  32
- P/N. Yb-06168
  32
- P/N. Yb-06219
  32
  - Specifications
    34
  - General Specifications
    36
  - Maintenance Specifications
    40
Chapitre 2 Caracteristiques D'entretien

41
- Moteur
  41
- Boitier D'helice
  47
- Partie Electricite
  47
Wartungsdaten

51
- Motor
  51
  - Dimensions
    52
  - Abmessungen
    53
  - Abmessungen der
    53
  - Abmessungen des Außenborders
    53
  - Motorhalterung
    53
  - Tightening Torques
    54
  - Inferior
    55
  - Schraubenanzugsmomente
    55
- General Tightening Torques
  58
Torsion de Apriete

59
- Torsiones de Apriete
  59
  - Periodic Inspection and Adjustment
    60
  - Protection
    60
Chapter 1 Chapter 3

62
Maintenance Interval Chart

62
- Control System Periodic Service
  66
- Fuel Filter Replacement
  66
  - Cowling
    66
  - Fuel Line
    66
    
    Fuel System Periodic Service
    66
    
    Throttle Link Rod Check
    66
  - Water Separator Drain Hole
    66
  - Idle Speed Adjustment
    68
  - Start-In-Gear Protection Device Adjustment
    68
  - Messen
    69
  - Engine Oil Level
    70
  - Engine Oil Replacement
    70
  - Power Unit
    70
Moteur Motor

71
- Valve Clearance Adjustment
  72
  - Power Trim and Tilt (PTT) System Inspection
    74
  - PTT Fluid Check
    74
  - Gear Oil Check
    76
  - Hydraulic System Air Bleeding
    76
  - Lower Unit Inspection
    76
  - Lower Unit Leakage Check
    78
Bloc de Propulsion

79
- Anode
  80
- Battery
  80
- General
  80
- Spark Plugs
  82
General

82
- Lubrication Points
  84
- Fuel System
  86
Combustible

87
Motor

111
- Ausbau und Einbau
  111
- Power Unit Exploded Diagram
  114
- Power Unit Removal
  114
- Removal and Installation Chart
  114
  - Flywheel Magneto Exploded Diagram
    120
  - Removal and Installation Chart
    120
  - Flywheel Magneto Removal
    122
  - Service Points
    122
  - Starter Hub Removal
    122
  - Flywheel Magneto Installation
    124
  - Starter Hub Installation
    124
  - Recoil Starter Exploded Diagram
    126
  - Removal and Installation Chart
    126
  - Cartridge Spring Installation
    132
  - Sheave Drum Installation
    132
  - Recoil Starter Checking
    134
  - Starter Rope Installation
    134
  - Removal and Installation Chart
    136
  - Stator and Timing Belt Exploded Diagram
    136
  - Driven Sprocket Removal and Installation
    138
  - Service Points
    138
  - Timing Belt Installation
    138
  - Electrical Unit Exploded Diagram
    140
  - Removal and Installation Chart
    140
    
    Control Unit Exploded Diagram
    146
    
    Cylinder Head and Oil Pump Exploded Diagram
    150
    
    Oil Pump Exploded Diagram
    154
  - Cylinder Head Inspection
    156
  - Oil Pump Inspection
    156
  - Service Points
    156
  - Camshaft and Valves Exploded Diagram
    158
  - Service Points
    162
  - Valve Inspection
    162
  - Valve Spring Inspection
    164
  - Camshaft Inspection
    166
  - Rocker Arm and Rocker Arm Shaft Inspection
    166
  - Valve Guide Replacement
    168
  - Valve Installation
    168
  - Valve Seat Cutting Guidelines
    170
  - Valve Seat Refacing
    170
  - Oil Filter Cartridge, Thermostat, and Exhaust Cover Exploded Diagram
    174
  - Service Points
    178
  - Thermostat Inspection
    178
  - Crankcase, Crankshaft Assy, and Cylinder Body Exploded Diagram
    180
  - Cylinder Inspection
    188
  - Piston Inspection
    188
  - Service Points
    188
  - Piston Pin Inspection
    190
  - Piston Ring Inspection
    190
  - Piston-To-Cylinder Clearance
    190
  - Crankshaft Inspection
    192
  - Main-Bearing Oil Clearance
    192
  - Crankcase Main Journal Color Code Indicator
    194
  - Big-End Oil Clearance
    196
  - Connecting Rod Color Code Indicator
    198
  - Piston Ring Installation
    198
  - Oil Seal Installation
    200
  - Lower Unit
    202
  - Lower Unit Exploded Diagram
    206
Antriebseinheit Unidad Inferior

207
- Water Pump Exploded Diagram
  210
- Propeller Shaft Assy Exploded Diagram
  214
- Propeller Shaft Assy. Removal
  218
- Oil Seal Housing Assembly
  218
- Propeller Shaft Housing Assy Exploded Diagram
  222
- Propeller Shaft Housing Assy. Disassembly
  224
- Propeller Shaft Housing Assy. Assembly
  224
- Forward Gear and Drive Shaft Exploded Diagram
  228
- Forward and Reverse Gear Disassembly
  232
- Forward Gear Disassembly
  232
- Drive Shaft Disassembly
  234
- Lower Case Disassembly
  234
- Forward Gear Assembly
  236
- Drive Shaft Assembly
  236
- Lower Case Assembly
  238
- Forward Gear and Drive Shaft Installation
  238
- Shimming
  242
- Shim Selection
  242
- Pinion Gear Shim
  242
- Forward Gear Shim
  246
- Available Shim Thickness
  246
- Reverse Gear Shim
  250
- Shimming (Except for USA and Canada)
  254
- Shim Selection (Except for USA and Canada)
  254
- Backlash Measurement
  264
- Forward Gear
  264
- Backlash Measuring Steps
  266
- Reverse Gear
  268
- Bracket Unit
  272
Motorhalterung

273
- Steering Handle Exploded Diagram
  276
- Steering Friction (MH, EH-Option) Exploded Diagram
  284
- Steering Friction Installation
  288
- Bottom Cowling Exploded Diagram
  290
- Upper Case Assy Exploded Diagram
  294
- Oil Pan Exploded Diagram
  300
- Steering Bracket Exploded Diagram
  302
- Power Trim and Tilt (PTT) Unit Exploded Diagram
  306
- Clamp Bracket (MH, EH, E) Exploded Diagram
  310
- Clamp Bracket Exploded Diagram
  312
- Clamp Bracket (EHT, ET) Exploded Diagram
  314
- Swivel Bracket Exploded Diagram
  318
- Tilt Rod Exploded Diagram
  322
- Tilt Rod Service Points
  326
- Tilt Rod Removal
  326
- Tilt Piston Removal
  326
- Tilt Piston Installation
  328
- Tilt Rod Installation
  328
- Air Bleeding
  330
- PTT Motor, Pump Housing and Tilt Cylinder Exploded Diagram
  334
- Pump Housing Exploded Diagram
  338
- Gear Pump Exploded Diagram
  344
- PTT Motor Exploded Diagram
  346
- Motor Inspection
  350
- PTT Motor Assembly
  352
- Electrical System
  354
Sistemas Eléctricos

355
- Extraccion E Instalacion
  357
- Electrical Components Front and Rear Views
  358
- Electrical Components Port Side View
  360
- Starboard Side View
  362
- Wire Harness (MH) Wiring Diagram
  364
- Wire Harness (EH) Wiring Diagram
  366
- Wire Harness (EHT) Wiring Diagram
  368
- Wire Harness (E) Wiring Diagram
  370
- Wire Harness (ET) Wiring Diagram
  372
- Electrical Analysis
  374
- Digital Circuit Tester
  374
- Peak Voltage Measurement
  374
- Peak Voltage Adaptor
  374
- Test Harness (for the Pulser Coil and Stator Coil)
  376
- Ignition System
  378
- Ignition Spark Gap
  380
Gen

381
- Ignition System Peak Voltage
  382
- Spark Plug Cap
  384
- Engine Stop Switch (MH, EH, EHT)
  384
- Ignition Control System
  386
- Oil Pressure Switch
  388
- Engine Temperature Sensor
  388
- Low-Oil-Pressure Warning Lamp
  390
- Starting System Diagram
  392
- Fuse Check
  394
- Wire Harness Check
  394
- Wire Connections Check
  394
- Starter Relay Check
  394
- Starter Switch (EH, EHT) Check
  396
- Neutral Switch (EH, EHT) Check
  396
- Starter Motor Exploded Diagram
  398
- Starter Motor Service Points
  402
- Pinion Gear Assy. Inspection
  402
- Armature Inspection
  402
- Brush Holder Inspection
  404
- Charging System Diagram
  406
- Charging System Peak Voltage
  408
- Enrichment Control System Diagram
  410
- Power Bobbin Inspection
  412
- Electrothermal Ram Inspection
  412
- Power Trim and Tilt (PTT) Control System (EHT)
  414
- Power Trim and Tilt (PTT) Control System (ET)
  416
- Trailer Switch Check
  418
- PTT Relay Check
  418
- Trouble-Analysis
  422
Trbl Anls

422
- Trouble-Analysis Chart
  424
- Wiring Diagram - Model MH
  432
- Wiring Diagram - Model EH
  434
- Wiring Diagram - Model EHT
  436
- Wiring Diagram - Model E
  438
- Wiring Diagram - Model ET
  440

Yamaha F25X Owner's Manual

Yamaha F25X Owner's Manual (119 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 15.87 MB

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