YAMAHA F200C Manuals

Manuals and User Guides for YAMAHA F200C. We have 6 YAMAHA F200C manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha F200C Service Manual

Yamaha F200C Service Manual (323 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 11.71 MB

Table of Contents

Gen Info General Information

4
- Important Information
  2
- Table of Contents
  4
- General Information
  4
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Specifications
    6
  - Symbols
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  9
  - Applicable Models
    9
  - Serial Number
    9
  - General Information
    10
- Features and Benefits
  
  11
  - Newly Developed V6 4-Stroke Engine
    11
  - Valve Train System
    14
  - Intake System
    16
  - Exhaust System
    16
  - Fuel System
    18
  - PTT (Power Trim and Tilt) Unit
    22
- Technical Tips
  
  23
  - Fuel Injection Control
    23
  - Fail-Safe Function Table
    25
  - PTT (Power Trim and Tilt) Unit
    26
  - Cooling System
    31
  - Lubrication System
    31
- Propeller Selection
  
  32
  - Propeller Size
    32
  - Selection
    32
- Predelivery Checks
  
  33
Spec Specifications

37
- General Specifications
  
  38
- Maintenance Specifications
  
  40
  - Power Unit
    40
  - Lower Unit
    43
  - Electrical
    44
  - Dimensions
    48
- Tightening Torques
  
  51
  - Specified Torques
    51
  - General Torques
    54
Chk Adj/Chk Adj

55
- Chk Adj
  
  56
- Special Service Tools
  
  56
- Periodic Checks and Adjustments
  
  56
- Maintenance Interval Chart
  
  57
- Top Cowling
  
  59
  - Checking the Top Cowling
    59
- Fuel System
  
  59
- Power Unit
  
  60
- Control System
  
  64
- Power Trim and Tilt Unit
  
  70
  - Checking the Power Trim and Tilt Operation
    70
  - Checking the Power Trim and Tilt Fluid Level
    71
- Lower Unit
  
  71
- General
  
  73
  - Checking the Anodes
    73
  - Checking the Battery
    74
  - Lubrication
    75
Fuel Fuel System

77
- Special Service Tools
  
  78
- Fuel System
  
  78
- Hose Routing
  
  79
  - Fuel and Blowby Hoses
    79
- Intake Silencer, Fuel Filter, and Fuel Pump
  
  80
- Vapor Separator
  
  82
  - Removing the Hose Clamps
    84
  - Installing the Hose Clamps
    84
  - Checking the Check Valve
    84
  - Reducing the Fuel Pressure
    84
  - Checking the Vapor Separator
    85
- Intake Manifold and High-Pressure Fuel Line
  
  86
- Throttle Control
  
  90
Powr Power Unit

98
- Special Service Tools
  
  100
- Power Unit
  
  102
  - Checking the Compression Pressure
    113
  - Checking the Oil Pressure
    113
  - Checking the Oil Pressure Sensor
    114
  - Checking the Valve Clearance
    114
  - Replacing the Timing Belt
    120
  - Removing the Power Unit
    122
  - Removing the Oil Filter
    124
  - Removing the Timing Belt and Sprockets
    124
  - Checking the Timing Belt and Sprockets
    125
  - Installing the Sprockets and Timing Belt
    126
- Cylinder Head
  
  128
  - Removing the Cylinder Head
    132
  - Checking the Valve Springs
    133
  - Checking the Valves
    133
  - Checking the Valve Guides
    134
  - Replacing the Valve Guides
    134
  - Checking the Valve Seat
    135
  - Refacing the Valve Seat
    135
  - Checking the Camshaft
    137
  - Checking the Timing Chain Tensioner
    138
  - Checking the Timing Chain
    138
  - Checking the Cylinder Head
    138
  - Installing the Valves
    139
  - Installing the Cylinder Head
    140
- Cylinder Block
  
  142
  - Disassembling the Cylinder Block
    146
  - Checking the Piston Diameter
    146
  - Checking the Cylinder Bore
    147
  - Checking the Piston Clearance
    147
  - Checking the Piston Rings
    147
  - Checking the Piston Ring Grooves
    148
  - Checking the Piston Ring Side Clearance
    148
  - Checking the Piston Pin Boss Bore
    148
  - Checking the Piston Pin
    149
  - Checking the Connecting Rod Small End Inside Diameter
    149
  - Checking the Connecting Rod Big End Side Clearance
    149
  - Checking the Crankshaft
    149
  - Checking the Crankpin Oil Clearance
    150
  - Selecting the Connecting Rod Bearing
    151
  - Checking the Crankshaft Main Journal Oil Clearance
    152
  - Selecting the Crankshaft Main Bearing
    153
  - Disassembling the Oil Pump
    154
  - Checking the Oil Pump
    154
  - Assembling the Oil Pump
    154
  - Assembling the Piston and Cylinder Block
    155
  - Checking the Thermostat
    159
  - Installing the Power Unit
    159
Lowr Lower Unit

162
- Special Service Tools
  
  164
- Lower Unit
  
  164
- Lower Unit (Regular Rotation Model)
  
  166
- Propeller Shaft Housing (Regular Rotation Model)
  
  172
- Drive Shaft and Lower Case (Regular Rotation Model)
  
  178
  - Removing the Drive Shaft
    180
  - Disassembling the Drive Shaft Housing
    180
  - Disassembling the Forward Gear
    180
  - Disassembling the Lower Case
    180
  - Checking the Pinion and Forward Gear
    181
  - Checking the Bearings
    181
  - Checking the Drive Shaft
    181
  - Checking the Lower Case
    181
  - Assembling the Lower Case
    181
  - Assembling the Forward Gear
    182
  - Assembling the Drive Shaft Housing
    182
  - Installing the Drive Shaft
    182
  - Installing the Propeller Shaft Housing
    183
  - Installing the Water Pump and Shift Rod
    183
  - Installing the Lower Unit
    185
- Shimming (Regular Rotation Model)
  
  187
  - Shimming
    188
  - Selecting the Pinion Shims
    188
  - Selecting the Forward Gear Shims
    189
  - Selecting the Reverse Gear Shims
    190
- Backlash (Regular Rotation Model)
  
  191
  - Measuring the Forward and Reverse Gear Backlash
    191
- Lower Unit (Counter Rotation Model)
  
  192
- Propeller Shaft Housing (Counter Rotation Model)
  
  198
- Drive Shaft and Lower Case (Counter Rotation Model)
  
  204
  - Removing the Drive Shaft
    206
  - Disassembling the Drive Shaft Housing
    206
  - Disassembling the Reverse Gear
    206
  - Disassembling the Lower Case
    206
  - Checking the Pinion and Reverse Gear
    207
  - Checking the Bearings
    207
  - Checking the Drive Shaft
    207
  - Checking the Lower Case
    207
  - Assembling the Lower Case
    207
  - Assembling the Drive Shaft Housing
    208
  - Installing the Drive Shaft
    209
  - Installing the Propeller Shaft Housing
    209
  - Installing the Water Pump and Shift Rod
    210
  - Installing the Lower Unit
    211
- Shimming (Counter Rotation Model)
  
  213
  - Shimming
    214
  - Selecting the Pinion Shims
    214
  - Selecting the Reverse Gear Shims
    215
  - Selecting the Forward Gear Shims
    215
  - Selecting the Propeller Shaft Shims
    217
- Backlash (Counter Rotation Model)
  
  219
Brkt Bracket Unit

220
- Special Service Tools
  
  222
- Bottom Cowling
  
  224
- Upper Case, Steering Arm, Swivel Bracket and Clamp Brackets
  
  228
  - Draining the Engine Oil
    234
  - Disassembling the Oil Pan
    234
  - Checking the Oil Strainer
    234
  - Assembling the Oil Pan
    234
  - Removing the Steering Arm
    236
  - Installing the Steering Arm
    237
  - Installing the Upper Case
    238
  - Removing the Power Trim and Tilt Unit
    238
  - Removing the Clamp Brackets
    239
  - Installing the Clamp Brackets
    239
  - Installing the Power Trim and Tilt Unit
    239
  - Adjusting the Trim Sensor
    240
- Power Trim and Tilt Unit
  
  242
  - Disassembling the Power Trim and Tilt Motor
    248
  - Checking the Power Trim and Tilt Motor
    248
  - Assembling the Power Trim and Tilt Motor
    249
  - Checking the Hydraulic Pressure
    250
  - Disassembling the Gear Pump
    252
  - Disassembling the Tilt Cylinder and Trim Cylinders
    253
  - Checking the Reservoir
    255
  - Checking the Tilt Cylinder and Trim Cylinder
    255
  - Checking the Valves
    255
  - Checking the Filters
    256
  - Checking the Gear Pump
    256
  - Checking the Gear Pump Housing
    256
  - Assembling the Gear Pump
    256
  - Assembling the Tilt Ram
    257
  - Assembling the Trim Rams
    258
  - Installing the Tilt Cylinder
    259
  - Installing the Trim Rams
    259
  - Installing the Power Trim and Tilt Motor
    260
  - Installing the Reservoir
    261
  - Installing the Tilt Ram
    261
- Bleeding the Power Trim and Tilt Unit
  
  262
  - Not Installed
    262
  - Built-In
    263
- Power Trim and Tilt Electrical System
  
  264
  - Checking the Fuse
    265
  - Checking the Power Trim and Tilt Relay
    265
  - Checking the Power Trim and Tilt Switch
    266
  - Checking the Trim Sensor
    266

Yamaha F200C Owner's Manual

Yamaha F200C Owner's Manual (100 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.63 MB

Table of Contents

Yamaha F200C Owner's Manual

Yamaha F200C Owner's Manual (96 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.42 MB

Table of Contents

Yamaha F200C Owner's Manual

Yamaha F200C Owner's Manual (90 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.08 MB

Table of Contents

Important Manual Information
3
Table of Contents
5
Safety Information

8
- Outboard Motor Safety
  8
  - Propeller
    8
  - Rotating Parts
    8
  - Hot Parts
    8
  - Electric Shock
    8
  - Power Trim and Tilt
    8
  - Engine Shut-Off Cord (Lanyard)
    8
  - Gasoline
    8
  - Gasoline Exposure and Spills
    8
  - Carbon Monoxide
    9
  - Modifications
    9
- Boating Safety
  9
  - Alcohol and Drugs
    9
  - Personal Flotation Devices
    9
  - People in the Water
    9
  - Passengers
    9
  - Overloading
    9
  - Avoid Collisions
    9
  - Weather
    10
  - Passenger Training
    10
  - Boating Safety Publications
    10
  - Laws and Regulations
    10
General Information

11
- Identification Numbers Record
  11
  - Outboard Motor Serial Number
    11
  - Key Number
    11
- EC Declaration of Conformity (Doc)
  11
- CE Marking
  11
- C-Tick Label
  12
- Read Manuals and Labels
  13
  - Warning Labels
    13
Specifications and Requirements

16
- Specifications
  16
- Installation Requirements
  17
  - Boat Horsepower Rating
    17
  - Mounting Motor
    18
- Remote Control Requirements
  18
- Battery Requirements
  18
  - Battery Specifications
    18
  - Mounting Battery
    18
  - Multiple Batteries
    18
- Propeller Selection
  18
  - Counter Rotation Models
    19
- Start-In-Gear Protection
  19
- Engine Oil Requirements
  19
- Fuel Requirements
  20
  - Gasoline
    20
- Muddy or Acidic Water
  20
- Anti-Fouling Paint
  20
- Motor Disposal Requirements
  21
- Emergency Equipment
  21
- Emission Control Information
  21
  - U.S. Insular Areas
    21
Components

23
- Components Diagram
  23
Instruments and Indicators

32
- Digital Tachometer
  32
  - Tachometer
    32
  - Trim Meter
    32
  - Hour Meter
    32
  - Low Oil Pressure-Alert Indicator
    33
  - Overheat-Alert Indicator
    33
- Digital Speedometer
  33
  - Speedometer
    33
  - Fuel Gauge
    34
  - Trip Meter / Clock / Voltmeter
    34
  - Fuel Level-Alert Indicator
    35
  - Low Battery Voltage-Alert Indicator
    35
- Fuel Management Meter
  35
- 6Y8 Multifunction Meters
  38
- 6Y8 Multifunction Tachometers
  38
  - Start-Up Checks
    39
  - Low Oil Pressure-Alert
    39
  - Overheat Alert
    39
  - Water Separator Alert
    39
  - Engine Trouble Alert
    40
  - Low Battery Voltage-Alert
    40
- 6Y8 Multifunction Speed & Fuel Meters
  40
Engine Control System

42
- Alert System
  42
  - Overheat Alert
    42
  - Low Oil Pressure Alert
    42
Installation

44
- Mounting the Outboard Motor
  44
Operation

46
- First-Time Operation
  46
  - Fill Engine Oil
    46
  - Breaking in Engine
    46
  - Getting to Know Your Boat
    46
- Checks before Starting Engine
  46
  - Fuel Level
    46
  - Remove Cowling
    47
  - Fuel System
    47
  - Controls
    47
  - Engine Shut-Off Cord (Lanyard)
    48
  - Engine Oil
    48
  - Engine
    48
  - Flushing Device
    49
  - Install Cowling
    49
  - Checking Power Trim and Tilt System
    50
  - Battery
    51
- Filling Fuel
  51
- Operating Engine
  51
  - Sending Fuel
    52
  - Starting Engine
    52
- Checks after Starting Engine
  54
  - Cooling Water
    54
- Warming up Engine
  54
  - Electric Start Models
    54
- Checks after Engine Warm up
  54
  - Shifting
    54
  - Stop Switches
    54
- Stopping Boat
  55
- Stopping Engine
  55
  - Procedure
    56
- Trimming Outboard Motor
  56
  - Adjusting Trim Angle (Power Trim and Tilt)
    56
  - Adjusting Boat Trim
    57
- Tilting up and down
  58
  - Procedure for Tilting up (Power Trim and Tilt Models)
    58
  - Procedure for Tilting down (Power Trim and Tilt Models)
    60
- Shallow Water
  61
  - Power Trim and Tilt Models
    61
- Cruising in Other Conditions
  61

YAMAHA F200C Owner's Manual

YAMAHA F200C Owner's Manual (122 pages)

Outboard Motor F200B; LF200B; F225B; LF225B

Brand: YAMAHA | Category: Outboard Motor | Size: 6.93 MB

Table of Contents

Table of Contents

5
- General Information
  7
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  8
- Outboard Motor Serial Number
  8
  - Key Number
    8
- Emission Control Information
  9
  - North American Models
    9
  - Star Labels
    10
- Safety Information
  11
- Important Labels
  13
  - Warning Labels
    13
- BASIC BOATING RULES (Rules of the Road)
  14
- Fueling Instructions
  18
- Gasoline
  18
  - Gasoline
    19
- Engine Oil
  20
- Battery Requirement
  21
- Propeller Selection
  22
- Start-In-Gear Protection
  23
Chapter 2 Basic Components 2

25
- Basic Components
  25
- Main Components
  26
- Operations of Controls and Other Functions
  27
  - Remote Control
    27
  - Trim Tab
    33
  - Power Trim/Tilt Switch
    34
  - Digital Tachometer
    35
  - Digital Speedometer
    38
  - Fuel Management Meter
    41
  - Tilt Support Lever
    44
  - Top Cowling Lock Levers
    45
  - Flushing Device
    45
- Warning System
  46
  - Overheat Warning
    46
  - Low Oil Pressure Warning
    47
Chapter 3 Operation

49
- Operation
  49
- Installation
  50
- Breaking in (Running In) Engine
  51
- Pre-Operation Checks
  52
  - Checking the Engine Oil Level
    53
  - Filling Fuel
    53
- Starting Engine
  54
  - Procedure for Remote Control Model
    55
- Checking Points after Starting Engine
  57
- Warming up Engine
  57
- Shifting
  58
  - Forward
    58
  - Reverse
    58
- Stopping Engine
  59
- Trimming Outboard Motor
  60
  - Adjusting Trim Angle
    61
- Tilting Up/Down
  63
  - Procedure for Tilting up
    64
  - Procedure for Tilting down
    65
- Cruising in Other Conditions
  66
  - Cruising in Salt Water
    66
- Maintenance
  67
  - Specifications
    68
  - Storing Outboard Motor
    70
  - Trailering Outboard Motor
    70
  - Periodic Maintenance
    77
  - Replacement Parts
    77
  - Maintenance Chart
    78
  - Checking Fuel System
    83
  - Inspecting Fuel Filter
    84
  - Changing Engine Oil
    86
  - Replacing Fuse
    89
  - Checking Wiring and Connectors
    90
  - Exhaust Leakage
    90
  - Water Leakage
    90
  - Engine Oil Leakage
    90
  - Checking Propeller
    92
  - Changing Gear Oil
    94
  - Inspecting and Replacing Anode(S)
    95
  - Checking Battery
    96
  - For Electric Start Models
    96
  - Checking Bolts and Nuts
    99
  - Cleaning Cooling-Water Passages
    100
  - Checking Top Cowling
    101
  - Motor Exterior
    101
  - Coating the Boat Bottom
    101

YAMAHA F200C Owner's Manual

YAMAHA F200C Owner's Manual (117 pages)

Outboard Motor F200C; LF200C; F225C; LF225C

Brand: YAMAHA | Category: Outboard Motor | Size: 6.96 MB

Table of Contents

Table of Contents

4
- General Information
  5
- Chapter 1 IDENTIFICATION NUMBERS RECORD
  6
- Key Number
  6
- Outboard Motor Serial Number
  6
- Emission Control Information
  7
  - North American Models
    7
  - Star Labels
    8
- Safety Information
  9
- Important Labels
  11
  - Warning Labels
    11
- BASIC BOATING RULES (Rules of the Road)
  12
- Fueling Instructions
  16
- Gasoline
  16
  - Gasoline
    17
- Engine Oil
  18
- Battery Requirement
  19
- Propeller Selection
  20
- Start-In-Gear Protection
  21
Chapter 2 Basic Components 2

23
- Basic Components
  23
- Main Components
  24
- Operations of Controls and Other Functions
  25
  - Remote Control
    25
  - Trim Tab
    31
  - Power Trim/Tilt Switch
    32
  - Digital Tachometer
    33
  - Digital Speedometer
    36
  - Fuel Management Meter
    39
  - Tilt Support Lever
    42
  - Top Cowling Lock Levers
    43
  - Flushing Device
    43
- Warning System
  44
  - Overheat Warning
    44
  - Low Oil Pressure Warning
    45
Chapter 3 Operation

47
- Operation
  47
- Installation
  48
- Breaking in (Running In) Engine
  49
- Pre-Operation Checks
  50
  - Checking the Engine Oil Level
    51
  - Filling Fuel
    51
- Starting Engine
  52
  - Procedure for Remote Control Model
    53
- Checking Points after Starting Engine
  55
- Warming up Engine
  55
- Shifting
  56
  - Forward
    56
  - Reverse
    56
- Stopping Engine
  57
- Trimming Outboard Motor
  58
  - Adjusting Trim Angle
    59
- Tilting Up/Down
  61
  - Procedure for Tilting up
    62
  - Procedure for Tilting down
    63
- Cruising in Other Conditions
  64
  - Cruising in Salt Water
    64
- Maintenance
  65
  - Specifications
    66
  - Storing Outboard Motor
    68
  - Trailering Outboard Motor
    68
  - Periodic Maintenance
    75
  - Replacement Parts
    75
  - Maintenance Chart
    76
  - Cleaning and Adjusting Spark Plug
    78
  - Checking Fuel System
    80
  - Inspecting Fuel Filter
    81
  - Changing Engine Oil
    83
  - Replacing Fuse
    86
  - Exhaust Leakage
    87
  - Water Leakage
    87
  - Engine Oil Leakage
    87
  - Checking Power Trim and Tilt System
    88
  - Checking Propeller
    89
  - Changing Gear Oil
    91
  - Inspecting and Replacing Anode(S)
    92
  - Checking Battery
    93
  - For Electric Start Models
    93
  - Checking Bolts and Nuts
    96
  - Checking Top Cowling
    98
  - Motor Exterior
    98
  - Coating the Boat Bottom
    98

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