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Yamaha DX150C Manuals
Manuals and User Guides for Yamaha DX150C. We have
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Yamaha DX150C manual available for free PDF download: Service Manual
Yamaha DX150C Service Manual (329 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 15.62 MB
Table of Contents
General Information
7
General Information
6
Specifications
6
Periodic Inspections and Adjustments
6
Table of Contents
7
Identification
9
Serial Number
9
Starting Serial Numbers
9
Safety While Working
10
Fire Prevention
10
Ventilation
10
Self-Protection
10
Oils, Greases and Sealing Fluids
10
Good Working Practices
11
Disassembly and Assembly
12
Special Tools
13
Measuring
13
Removing and Installing
15
Section 2
18
Fuel System
19
General Specifications
19
Specifications
19
Maintenance Specifications
21
Power Unit
21
Electrical
23
Lower Unit
23
Spec
23
Dimensions
27
Specified Torques
30
Tightening Torques
30
General Torques
32
Section 3
33
Insp Adj
34
Maintenance Interval Chart
34
Fuel System
35
Inspecting the Fuel Line
35
Inspecting the Top Cowling Fit
35
Top Cowling
35
Inspecting the Fuel Filter
36
Measuring the Fuel Pressure (High-Pressure Fuel Line)
36
Control System
37
Synchronizing the Throttle Valves
37
Adjusting the Engine Idling Speed
38
Adjusting the Throttle Position Sensor
39
Adjusting the Remote Control Shift Cable
40
Adjusting the Remote Control Throttle Cable
41
Cooling System
42
Inspecting the Cooling Water Discharge
42
Oil Injection System
42
Synchronizing the Oil Pump
42
Air Bleeding the Oil Injection System
43
Measuring the Oil Pump Discharge
44
Inspecting the Power Trim and Tilt Fluid Level
46
Power Trim and Tilt System
46
Changing and Inspecting the Gear Oil
47
Inspecting the Gear Oil Level
47
Lower Unit
47
Inspecting the Lower Unit (for Air Leaks)
48
General
49
Inspecting the Anodes
49
Inspecting the Battery
49
Inspecting the Spark Plugs
50
Lubrication Points
52
Fuel
53
High-Pressure Fuel Line
57
Reducing the Fuel Pressure (High-Pressure Fuel Line)
57
Inspecting the Pressure Regulator
58
Fuel Injectors
59
Removing/Installing the Fuel Injectors
59
Disassembling/Assembling the Fuel Injectors
60
Inspecting the Filters
61
Fuel Hoses
62
Removing/Installing the Fuel Hoses
62
Installing the Hose Clamps
63
Removing the Hose Clamps
63
Removing/Installing the Vapor Separator
64
Vapor Separator
64
Removing/Installing the Pressure Regulator
65
Disassembling/Assembling the Vapor Separator
67
Installing the High-Pressure Fuel Pump Filter
68
Removing the High-Pressure Fuel Pump Filter
68
Disassembling/Assembling the High-Pressure Fuel Pump
69
High-Pressure Fuel Pump
69
Removing/Installing the Throttle Control Lever Cam
72
Throttle Control Lever Cam
72
Removing/Installing the Throttle Position Sensor
73
Throttle Position Sensor
73
Installing the Throttle Position Sensor
74
Low-Pressure Fuel Line
75
Removing/Installing the Low-Pressure Fuel Line
75
Disassembling/Assembling the Low-Pressure Fuel Line
76
Disassembling/Assembling the Fuel Filter
77
Fuel Filter
77
Fuel Pump
80
Inspecting the Check Valve
80
Inspecting the Fuel Pumps
80
Oil Injection System
82
Removing/Installing the Oil Injection System
82
Disassembling/Assembling the Oil Injection System
84
Disassembling/Assembling the Oil Tank
85
Oil Tank
85
Powr
86
Lowr
142
Inspecting the Propeller
148
Installing the Propeller
148
Lower Unit (Regular Rotation Models)
148
Removing the Propeller
148
Removing/Installing the Water Pump
149
Water Pump (Regular Rotation Models)
149
Inspecting the Impeller and Impeller Housing Cup
151
Inspecting the Impeller Housing
151
Installing the Impeller and Impeller Housing
151
Removing/Installing the Shift Rod Assembly
152
Shift Rod Assembly (Regular Rotation Models)
152
Removing the Shift Rod Assembly
153
Propeller Shaft Housing Assembly (Regular Rotation Models)
154
Removing/Installing the Propeller Shaft Housing Assembly
154
Disassembling/Assembling the Propeller Shaft Housing
156
Disassembling/Assembling the Propeller Shaft Assembly
157
Removing the Propeller Shaft Housing Assembly
158
Propeller Shaft Housing Assembly Lowr (Regular Rotation Models)
159
Inspecting the Bearing
159
Inspecting the Propeller Shaft Housing
159
Assembling the Propeller Shaft Housing
160
Inspecting the Dog Clutch
160
Inspecting the Propeller Shaft
160
Installing the Propeller Shaft Housing Assembly
161
Drive Shaft (Regular Rotation Models)
162
Removing/Installing the Drive Shaft
162
90890-06501 Guide Plate Stand
164
Bearing Puller
164
Disassembling the Drive Shaft Housing Assembly
164
Disassembling the Forward Gear Assembly
164
Removing the Drive Shaft
164
Slide Hammer
164
Small Universal Claws
164
YB-06096 Guide Plate
164
Assembling the Forward Gear Assembly
165
Inspecting the Bearings
165
Inspecting the Drive Shaft
165
Inspecting the Drive Shaft Housing
165
Inspecting the Pinion
165
Assembling the Drive Shaft Housing Assembly
166
I Except for USA and Canada
166
Å for USA and Canada
166
Installing the Drive Shaft
167
Lower Case Assembly (Regular Rotation Models)
168
Lower Case Assembly Lowr (Regular Rotation Models)
169
Assembling the Lower Case Assembly
169
Assembly
169
Disassembling the Lower Case Assembly
169
Inspecting the Drive Shaft Sleeve
169
Inspecting the Needle Bearing
169
Lower Unit (Dual Propeller Models)
171
Inspecting the Propellers
172
Removing the Propellers
172
Installing the Propellers
173
Removing/Installing the Water Pump
174
Water Pump (Dual Propeller Models)
174
Inspecting the Impeller and Impeller Housing Cup
176
Inspecting the Impeller Housing
176
Inspecting the Woodruff Key
176
Installing the Impeller and Impeller Housing
176
Removing/Installing the Shift Rod
177
Shift Rod (Dual Propeller Models)
177
Removing the Shift Rod
178
Propeller Shaft Housing Assembly (Dual Propeller Models)
179
Removing/Installing the Propeller Shaft Housing Assembly
179
Disassembling/Assembling the Propeller Shaft Housing Assembly
180
Disassembling the Propeller Shaft Housing Assembly
182
Removing the Outer Propeller Shaft
182
Removing the Propeller Shaft Housing Assembly
182
Disassembling the Outer Propeller Shaft Assembly
183
Inspecting the Bearings
183
Inspecting the Outer Propeller Shaft
183
Inspecting the Propeller Shaft Housing
183
Inspecting the Rear Gear
183
Removing the Rear Gear Assembly
183
Assembling the Outer Propeller Shaft Assembly
184
Assembling the Propeller Shaft Housing Assembly
184
Installing the Propeller Shaft Housing Assembly
186
Drive Shaft (Dual Propeller Models)
187
Removing/Installing the Drive Shaft
187
Inspecting the Drive Shaft
189
Inspecting the Pinion
189
Installing the Drive Shaft
189
Removing the Drive Shaft
189
Assembling the Drive Shaft Housing Assembly
190
Disassembling the Drive Shaft Housing Assembly
190
Inspecting the Drive Shaft Housing
190
Disassembling/Assembling the Inner Propeller Shaft Assembly
191
Inner Propeller Shaft Assembly (Dual Propeller Models)
191
Disassembling the Front Gear Assembly
193
Inspecting the Bearing
193
Inspecting the Dog Clutches
193
Inspecting the Front Gear
193
Inspecting the Inner Propeller Shaft
193
Removing the Spring
193
Assembling the Front Gear Assembly
194
Installing the Spring
194
Disassembling/Assembling the Lower Case Assembly
195
Lower Case Assembly (Dual Propeller Models)
195
Assembling the Lower Case Assembly
196
Bearing/Oil Seal Attachment
196
Disassembling the Lower Case Assembly
196
Inspecting the Drive Shaft Sleeve
196
Inspecting the Needle Bearing
196
Slide Hammer
196
YB-06096 Bearing Puller
196
YB-06194 / 90890-06636 Driver Rod
196
Shimming (Regular Rotation Models)
198
Selecting the Pinion Shims
199
Shimming (Regular Rotation Models) (for Usa and Canada)
199
Selecting the Forward Gear Shims
201
Selecting the Reverse Gear Shims
203
Selecting the Pinion Shims
205
Shimming (Regular Rotation Models) (Except for Usa and Canada)
205
Selecting the Forward Gear Shims
207
Selecting the Reverse Gear Shim
208
Backlash (Regular Rotation Models)
210
Measuring the Forward Gear Backlash
210
Measuring the Reverse Gear Backlash
212
Shimming (Dual Propeller Models)
215
Selecting the Pinion Shims
216
Selecting the Front Gear Shims
218
Selecting the Rear Gear Shims
219
Selecting the Outer Propeller Shaft Shims
221
Backlash (Dual Propeller Models)
222
Measuring the Front Gear Backlash
222
Measuring the Rear Gear Backlash
224
Brkt
226
Elec
268
Trbl Anls
319
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