beautypg.com
Manuals
Brands
Yamaha Manuals
Motorcycle
2010 Super tenere
Yamaha 2010 Super tenere Manuals
Manuals and User Guides for Yamaha 2010 Super tenere. We have
1
Yamaha 2010 Super tenere manual available for free PDF download: Service Manual
Yamaha 2010 Super tenere Service Manual (616 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 44.76 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
Symbols
5
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
YCC-T (Yamaha Chip Controlled Throttle)
13
Outline of the Ubs
15
Outline of the Abs
19
Abs Component Functions
24
Ubs and Abs Operation
29
Abs Self-Diagnosis Function
33
Abs Warning Light and Operation
35
OUTLINE of the TCS (Traction Control System)
37
Instrument Functions
40
Important Information
46
Preparation for Removal and Disassembly
46
Replacement Parts
46
Gaskets, Oil Seals and O-Rings
46
Lock Washers/Plates and Cotter Pins
46
Bearings and Oil Seals
47
Circlips
47
Basic Service Information
48
Quick Fasteners
48
Electrical System
49
Special Tools
53
Specifications
61
General Specifications
62
Engine Specifications
63
Chassis Specifications
71
Electrical Specifications
74
Tightening Torques
77
General Tightening Torque Specifications
77
Engine Tightening Torques
78
Chassis Tightening Torques
83
Lubrication Points and Lubricant Types
89
Engine
89
Chassis
91
Lubrication System Chart and Diagrams
92
Engine Oil Lubrication Chart
92
Lubrication Diagrams
94
Cooling System Diagrams
102
Cable Routing
104
Periodic Checks and Adjustments
135
General Maintenance and Lubrication Chart
138
Introduction
138
Periodic Maintenance
138
Periodic Maintenance Chart for the Emission Control System
138
Checking the Fuel Line
141
Checking the Spark Plugs
141
Adjusting the Valve Clearance
142
Synchronizing the Throttle Bodies
145
Adjusting the Exhaust Gas Volume
147
Checking the Exhaust System
147
Checking the Cylinder Head Breather Hose
148
Replacing the Air Filter Element
148
Adjusting the Clutch Lever
149
Bleeding the Hydraulic Clutch System
150
Checking the Clutch Fluid Level
150
Adjusting the Front Disc Brake
151
Checking the Brake Fluid Level
151
Bleeding the Hydraulic Brake System (Abs)
152
Checking the Front Brake Pads
153
Checking the Rear Brake Pads
153
Checking and Tightening the Spokes
154
Checking the Brake Hoses
154
Checking the Wheels
154
Checking the Tires
155
Checking the Swingarm Pivot
156
Checking the Wheel Bearings
156
Checking Wheel Bearings/Swingarm Pivot
156
Lubricating the Swingarm Pivot
156
Checking and Adjusting the Steering Head
157
Checking the Centerstand
158
Checking the Fasteners
158
Checking the Front Fork
158
Checking the Sidestand
158
Checking the Sidestand Switch
158
Lubricating the Centerstand
158
Lubricating the Levers
158
Lubricating the Pedals
158
Lubricating the Sidestand
158
Lubricating the Steering Head
158
Adjusting the Rear Shock Absorber Assembly
160
Checking the Rear Suspension
160
Checking the Engine Oil Level
161
Changing the Engine Oil
162
Measuring the Engine Oil Pressure
163
Checking the Coolant Level
164
Checking the Cooling System
164
Changing the Coolant
165
Checking the Final Gear Oil Level
166
Adjusting the Rear Brake Light Switch
167
Changing the Final Gear Oil
167
Checking the Brake Light Switches
167
Checking and Lubricating the Cables
168
Checking the Throttle Grip Operation
168
Adjusting the Headlight Beams
169
Checking the Switches, Lights and Signals
169
Replacing the Headlight Bulbs
169
Replacing the Auxiliary Light Bulbs
170
Chassis
171
General Chassis
174
Installing the Carriers
175
Installing the Seats
175
Installing the Abs Unit Cover
180
Removing the Abs Unit Cover
180
Installing the Side Cowlings
182
Removing the Side Cowlings
182
Installing the Electrical Components Tray
187
Assembling the Headlight
190
Installing the Headlight Assembly and Windshield
190
Removing the Air Filter Case
192
Front Wheel
193
Removing the Front Wheel
196
Disassembling the Front Wheel
196
Checking the Front Wheel
196
Maintenance of the Front Wheel Sensor and Sensor Rotor
197
Assembling the Front Wheel
198
Adjusting the Front Wheel Static Balance
199
Installing the Front Wheel (Front Brake Discs)
200
Rear Wheel
202
Removing the Rear Wheel
205
Disassembling the Rear Wheel
205
Checking the Rear Wheel
205
Maintenance of the Rear Wheel Sensor and Sensor Rotor
206
Assembling the Rear Wheel
206
Adjusting the Rear Wheel Static Balance
207
Installing the Rear Wheel (Rear Brake Disc)
207
Front Brake
209
Introduction
217
Checking the Front Brake Discs
217
Replacing the Front Brake Pads
218
Removing the Front Brake Calipers
219
Disassembling the Front Brake Calipers
219
Checking the Front Brake Calipers
220
Assembling the Front Brake Calipers
220
Installing the Front Brake Calipers
221
Removing the Front Brake Master Cylinder
222
Checking the Front Brake Master Cylinder
222
Assembling the Front Brake Master Cylinder
222
Installing the Front Brake Master Cylinder
223
Rear Brake
232
Introduction
232
Checking the Rear Brake Disc
232
Replacing the Rear Brake Pads
232
Removing the Rear Brake Caliper
233
Disassembling the Rear Brake Caliper
233
Checking the Rear Brake Caliper
234
Assembling the Rear Brake Caliper
234
Installing the Rear Brake Caliper
234
Removing the Rear Brake Master Cylinder
236
Disassembling the Rear Brake Master Cylinder
236
Checking the Rear Brake Master Cylinder
236
Assembling the Rear Brake Master Cylinder
237
Installing the Rear Brake Master Cylinder
237
ABS (Anti-Lock Brake System)
239
Removing the Hydraulic Unit Assembly
242
Checking the Hydraulic Unit Assembly
243
Checking the Brake Pipes
243
Installing the Hydraulic Unit Assembly
243
Hydraulic Unit Operation Tests
244
Trial Run
248
Handlebar
249
Removing the Handlebar
252
Checking the Handlebar
252
Installing the Handlebar
252
Front Fork
255
Removing the Front Fork Legs
258
Disassembling the Front Fork Legs
258
Checking the Front Fork Legs
259
Assembling the Front Fork Legs
260
Installing the Front Fork Legs
264
Steering Head
265
Removing the Lower Bracket
267
Checking the Steering Head
267
Installing the Steering Head
267
Rear Shock Absorber Assembly
269
Handling the Rear Shock Absorber
271
Disposing of a Rear Shock Absorber
271
Removing the Rear Shock Absorber Assembly
271
Checking the Rear Shock Absorber Assembly
271
Checking the Connecting Arm and Relay Arm
272
Installing the Relay Arm
272
Installing the Rear Shock Absorber Assembly
272
Swingarm
273
Removing the Swingarm
275
Checking the Swingarm
275
Installing the Swingarm
275
Shaft Drive
277
Troubleshooting
281
Checking the Final Drive Oil for Contamination and Checking the Shaft Drive for Leaks
282
Measuring the Final Gear Backlash
282
Adjusting the Final Gear Backlash
283
Measuring the Ring-Gear-To-Stopper-Bolt Clearance
284
Adjusting the Ring-Gear-To-Stopper-Bolt Clearance
284
Disassembling the Final Drive Assembly
285
Removing and Installing the Bearings
286
Assembling the Final Drive Assembly
287
Aligning the Final Drive Pinion Gear and Ring Gear
287
Checking the Drive Shaft
290
Installing the Drive Shaft and Final Drive Assembly
290
Engine
293
Engine Inspection
296
Measuring the Compression Pressure
296
Engine Removal
298
Removing the Engine
304
Installing the Engine
304
Installing the Exhaust Pipe and Muffler
305
Camshafts
306
Removing the Cylinder Head Cover
310
Removing the Camshafts
311
Checking the Camshafts
312
Checking the Camshaft Sprocket
313
Checking the Timing Chain Tensioners
314
Checking the Decompression System
314
Installing the Camshafts
314
Installing the Cylinder Head Cover
318
Cylinder Head
321
Removing the Cylinder Head
322
Checking the Timing Chain Guide (Exhaust Side)
322
Checking the Cylinder Head
322
Installing the Cylinder Head
322
Valves and Valve Springs
325
Removing the Valves
325
Checking the Valves and Valve Guides
325
Checking the Valve Seats
327
Checking the Valve Springs
329
Checking the Valve Lifters
329
Installing the Valves
329
Cylinder and Pistons
333
Removing the Pistons
333
Checking the Cylinders and Pistons
333
Checking the Piston Rings
334
Checking the Piston Pins
335
Installing the Pistons and Cylinder
335
Generator and Starter Clutch
338
Removing the Generator
340
Removing the Starter Clutch
340
Checking the Starter Clutch
340
Checking the Torque Limiter
341
Installing the Starter Clutch
341
Installing the Generator
341
Electric Starter
343
Checking the Starter Motor
345
Assembling the Starter Motor
346
Clutch
347
Removing the Clutch
355
Checking the Friction Plates
356
Checking the Clutch Plates
356
Checking the Clutch Spring Plate
356
Checking the Clutch Housing
357
Checking the Clutch Boss
357
Checking the Pressure Plate
357
Checking the Clutch Push Rods
357
Checking the Primary Driven Gear
357
Installing the Clutch
358
Disassembling the Clutch Master Cylinder
359
Checking the Clutch Master Cylinder
360
Assembling the Clutch Master Cylinder
360
Installing the Clutch Master Cylinder
360
Removing the Clutch Release Cylinder
361
Assembling the Clutch Release Cylinder
362
Installing the Clutch Release Cylinder
362
Pickup Rotor
364
Removing the Pickup Rotor
365
Installing the Pickup Rotor
365
Shift Shaft
367
Checking the Shift Shaft
369
Checking the Stopper Lever
369
Installing the Shift Shaft
369
Adjusting the Shift Pedal
369
Oil Pump
371
Removing the Oil Pan and Oil Strainer Cover
375
Checking the Oil Pump
375
Checking the Relief Valve
375
Checking the Oil Pipe
375
Checking the Oil Strainer
376
Assembling the Oil Pump
376
Installing the Oil Pan
376
Installing the Oil Strainer Cover
376
Crankcase
377
Removing the Rear Balancer
382
Disassembling the Crankcase
382
Checking the Crankcase
383
Checking the Rear Balancer
383
Checking the Timing Chain and Timing Chain Guide (Intake Side)
383
Checking the Oil Nozzles
383
Assembling the Crankcase
383
Installing the Rear Balancer
387
Crankshaft and Balancer
388
Removing the Front Balancer Shaft
390
Removing the Balancer Shaft Journal Bearings
390
Removing the Crankshaft Journal Bearings
390
Removing the Connecting Rods
390
Checking the Crankshaft
390
Checking the Connecting Rods
392
Checking the Front Balancer
393
Installing the Connecting Rods
395
Installing the Crankshaft
396
Installing the Front Balancer Shaft
397
Transmission
398
Removing the Transmission
404
Checking the Shift Forks
404
Checking the Shift Drum Assembly
404
Checking the Transmission
404
Assembling the Main Axle and Drive Axle
405
Installing the Transmission
406
Middle Gear
408
Removing the Middle Driven Pinion Gear Assembly
412
Disassembling the Middle Driven Pinion Gear Assembly
412
Removing the Middle Drive Pinion Gear Assembly
412
Disassembling the Middle Drive Pinion Gear Assembly
412
Checking the Middle Driven Pinion Gear Assembly
413
Checking the Middle Drive Pinion Gear Assembly
413
Assembling the Middle Drive Pinion Gear Assembly
413
Installing the Middle Drive Pinion Gear Assembly
414
Assembling the Middle Driven Pinion Gear Assembly
414
Installing the Middle Driven Pinion Gear Assembly
415
Measuring the Middle Gear Backlash
416
Adjusting the Middle Gear Backlash
416
Aligning the Middle Gear
418
Cooling System
421
Radiator
423
Checking the Radiator
424
Installing the Radiator
424
Thermostat
425
Checking the Thermostat
426
Installing the Thermostat
426
Water Pump
427
Disassembling the Water Pump
429
Checking the Water Pump
429
Assembling the Water Pump
429
Installing the Water Pump
431
Fuel System
433
Fuel Tank
434
Checking the Fuel Pump Body
436
Installing the Fuel Pump
436
Removing the Fuel Pump
436
Removing the Fuel Tank
436
Installing the Fuel Tank
437
Throttle Bodies
439
Checking the Injectors (before Removing)
441
Removing the Injectors
441
Checking the Injectors
441
Checking and Cleaning the Throttle Bodies
441
Checking the Throttle Body Joints
443
Installing the Injectors
443
Checking the Injector Pressure
443
Checking the Fuel Pressure
444
Adjusting the Throttle Position Sensor
445
Adjusting the Accelerator Position Sensor
445
Installing the Throttle Body Joints
446
Electrical System
447
Ignition System
450
Circuit Diagram
450
Engine Stopping Due to Sidestand Operation
452
Troubleshooting
453
Electric Starting System
456
Circuit Diagram
456
Starting Circuit Cut-Off System Operation
458
Troubleshooting
459
Charging System
462
Circuit Diagram
462
Troubleshooting
464
Lighting System
466
Circuit Diagram
466
Troubleshooting
468
Signaling System
470
Circuit Diagram
470
Troubleshooting
472
Cooling System
476
Circuit Diagram
476
Troubleshooting
478
Fuel Injection System
480
Circuit Diagram
480
Ecu Self-Diagnostic Function
482
Troubleshooting Method
483
Diagnostic Mode
483
Troubleshooting Details
485
Diagnostic Code Table
522
Fuel Pump System
524
Circuit Diagram
524
Troubleshooting
526
Immobilizer System
528
Circuit Diagram
528
General Information
530
Part Replacement and Key Code Registration Requirements
530
Troubleshooting
534
Self-Diagnosis Fault Code Indication
534
Abs (Anti-Lock Brake System)
538
Circuit Diagram
538
Abs Components Chart
540
Abs Coupler Location Chart
542
Maintenance of the Abs Ecu
544
Abs Troubleshooting Outline
544
Basic Instructions for Troubleshooting
545
Basic Process for Troubleshooting
546
[A] Checking the Abs Warning Light
547
[B-1] the Abs Warning Light Fails to Come on
547
[B-2] the Abs Warning Light Flashes
547
[B-3] the Abs Warning Light Remains on
547
[B-4] the Abs Warning Light Comes on for 2 Seconds, then Goes off
547
[B-5] Malfunctions Are Currently Detected
548
[C-1] Only the Abs Warning Light Fails to Come on
548
[C-2] All Indicator Lights Fail to Come on
548
[C-3] the Abs Warning Light Remains on
549
[C-4] the Abs Warning Light Flashes
550
[C-5] Diagnosis Using the Fault Codes
550
[D-1] Deleting the Fault Codes
578
[D-2] Delete Function Test
578
[D-3] Final Check
580
Electrical Components
582
Checking the Switches
586
Checking the Bulbs and Bulb Sockets
589
Checking the Fuses
590
Checking and Charging the Battery
591
Checking the Relays
594
Checking the Turn Signal/Hazard Relay
595
Checking the Relay Unit (Diode)
596
Checking the Ignition Coils
596
Checking the Ignition Spark Gap
597
Checking the Crankshaft Position Sensor
597
Checking the Lean Angle Sensor
598
Checking the Starter Motor Operation
598
Checking the Stator Coil
599
Checking the Rectifier/Regulator
599
Checking the Oil Level Switch
599
Checking the Fuel Sender
600
Checking the Fuel Meter/Fuel Level Warning Light
600
Checking the Oil Level Warning Light
601
Checking the Radiator Fan Motor
601
Checking the Coolant Temperature Sensor
601
Checking the Throttle Position Sensor
602
Checking the Accelerator Position Sensor
602
Checking the Intake Air Pressure Sensor
603
Checking the Intake Air Temperature Sensor
604
Checking the Fuel Injectors
604
Checking the Throttle Servo Motor
604
Troubleshooting
607
General Information
608
Incorrect Engine Idling Speed
608
Starting Failures
608
Troubleshooting
608
Faulty Clutch
609
Faulty Gear Shifting
609
Jumps out of Gear
609
Poor Medium-And-High-Speed Performance
609
Shift Pedal Does Not Move
609
Faulty Front Fork Legs
610
Overcooling
610
Overheating
610
Poor Braking Performance
610
Unstable Handling
610
Faulty Lighting or Signaling System
611
Wiring Diagram
612
COLOR Codes
612
Wiring Diagram
615
Related Products
Yamaha 2010 YZF-R6
Yamaha 2010 WR450F
Yamaha 2010 WR450FZ
Yamaha 2010 YZF-R6Z
Yamaha 2010 YZF-R125Y
Yamaha 2010 XVS1300AZ
Yamaha 2010 XVS1100AZ
Yamaha 2010 XV250Z
Yamaha 2010 YZ45FZ
Yamaha 2010 YZ250FS
Yamaha Categories
Motorcycle
Musical Instrument
Electronic Keyboard
Receiver
Amplifier
More Yamaha Manuals