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Upright TM12 Manuals
Manuals and User Guides for Upright TM12. We have
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Upright TM12 manuals available for free PDF download: Service & Parts Manual, Service Manual, Operator's Manual
Upright TM12 Service & Parts Manual (102 pages)
Aerial Work Platform Serial Numbers 5000 to Current
Brand:
Upright
| Category:
Lifting Systems
| Size: 6.28 MB
Table of Contents
T Cable of
5
Table of Contents
5
General Description
11
Introduction
11
Purpose
11
Scope
11
Purpose and Limitations
11
Figure 1-1: TM12 Work Platform
12
Specifications
13
Operation and Specifications
14
Introduction
14
Figure 2-1: Chassis Controls
14
Pre-Operation Safety Inspection (Figures 1, 2, and 3)
15
Figure 2-2: Chassis, Left Side
15
Figure 2-3: Platform Controls
15
Operation
16
Travel with Platform Lowered
16
Steering
16
Elevating Platform
16
Travel with Platform Elevated
17
Lowering Platform
17
Emergency Lowering
17
Figure 2-4: Emergency Lowering Valve
17
Parking Brake Release
18
After Use each Day
18
Figure 2-5: Parking Brake Adjustment
18
2.4 - Transporting Work Platform
19
Figure 2-6: Transporting the Work Platform
19
Maintenance
20
Blocking the Elevating Assembly
20
Block Removal
20
Figure 2-7: Blocking the Elevating Assembly
20
Battery Maintenance
21
Battery Charging
21
Figure 2-8: Access to Batteries
21
Labels
22
Label Installation
22
Operation and Specifications
22
Preventative Maintenance
24
2.8 - Preventative Maintenance Check List
25
Preventative Maintenance Key
25
Preventative Maintenance Report
25
Specifications
26
Maintenance
27
Introduction
27
Terminology
27
General Procedures
27
Date Code Identification on Hoses
27
Special Tools
28
Upright Connectors
28
Figure 3-1: Upright Connector Kits
28
Figure 3-2: Plugs and Receptacles, Upright Connectors
28
Female Connector (Receptacle)
29
Releasing Locking Fingers
29
Crimping
29
Removing Contact from Heavy Duty Plug
29
Figure 3-3: Locking Finger, Upright Connector
29
Figure 3-4: Heavy Duty Upright Connector
29
Male Connector (Plug)
29
Preventative Maintenance
30
Parts Location
31
Hydraulic
31
Figure 3-5: Parts Location
31
Figure 3-12: Cylinder Valve
31
3.7 - Supporting Elevating Assembly
32
Removal
32
Figure 3-6: Supporting the Elevating Assembly
32
3.8 - Battery Maintenance
33
Figure 3-7: Battery Tray
33
Battery Charging
34
Battery Cell Equalization
34
Figure 3-8: Battery Charger Outlet
34
Lubrication
35
Figure 3-9: Lubrication Points
35
Hydraulics
36
Hydraulic Oil Tank and Filter
36
Oil and Filter Replacement
36
Figure 3-10: Hydraulic Oil Tank and Filter
36
Hydraulic Pump
37
Figure 3-11: Hydraulic Pump
37
Hydraulic Valve Assemblies
38
Cylinder Valve Assembly
39
Drive Relief Valve Assembly
40
Figure 3-13: Drive Relief Valve
40
Main Hydraulic Manifold
41
Figure 3-14: Hydraulic Manifold, Exploded View
41
Figure 3-15: Hydraulic Manifold
42
Cylinder Repair
44
Removal
44
Disassembly
44
Assembly
44
Installation
44
Depression Cylinder
45
Figure 3-16: Depression Cylinder Remove & Replace
45
Brake Cylinder
46
Figure 3-17: Brake Cylinder, Remove & Replace
46
Steering Cylinder
47
Figure 3-18: Steering Cylinder Remove & Replace
47
Figure 3-19: Brake and Steering Cylinder Seal Kit, Part Number: 065397-011
47
Lift Cylinders
48
Figure 3-20: Lift Cylinder Seal Kit, Part Number: 065398-010
48
Drive Motors
49
Removal
49
Installation
49
Figure 3-21: Drive Motor Assembly
49
Mast Assembly
50
Removal
50
Figure 3-22: Mast Assembly
50
Installation
51
Tilt Sensor
52
Figure 3-23: Tilt Sensor
52
Controls
53
Platform Controls
53
Chassis Controls
54
3.16 - Motor Controller and I/O Board Dip Switch Settings
55
Controller
55
I/O (Circuit) Board
55
Electric Motor
56
Troubleshooting
56
Disassembly
56
Inspection
56
Reassembly
57
Torque Specifications
58
Table 3-1: Torque Specifications for Hydraulic Components
58
Table 3-2: Torque Specifications for SAE Fasteners
58
Table 3-3: Torque Specifications for Metric Fasteners, U.S. Customary Units
59
Table 3-4: Torque Specifications for Metric Fasteners, si Units
59
Troubleshooting
61
Introduction
61
General Procedure
61
Cause and Remedy
62
Special Tools
62
Adjustment Procedures
62
Checking Pump Pressures
62
Table 4-1: Cause and Remedy
63
4.3 - Upright Motor Controller Diagnostics
65
Table 4-2: Motor Controller Diagnostics
65
4.4 - Measured Voltage at I/O Board
66
Table 4-3: I/O Board Voltage
66
Electric
67
Troubleshooting
67
Table 4-4: Electrical Truth Table
67
Table 4-5: Hydraulic Truth Table - Model
68
Figure 3-24: Chassis Controls
70
I P Bllustratedartsreakdown
75
Final Assembly
76
Basic Assembly
80
Chassis Assembly, 1 of 4
82
Chassis Assembly, 2 of 4 107002-000
83
Chassis Assembly, 3 of 4 107002-000
84
Chassis Assembly, 4 of 4 107002-000
86
Hose Kit
87
Control Valve Assembly
89
Controller Assembly
90
PQ Controller
91
Electrical Box Assembly
92
Level Sensor Wire Assembly 029945-021
93
Cylinder Valve Assembly
94
Drive Relief Valve Assembly
95
Hydraulic Tank Assembly
96
Label Kit, European 107012-001
97
Label Kit, German
98
Label Kit, French
99
Label Kit, Spanish 107012-400
100
Upright TM12 Service & Parts Manual (102 pages)
Work Platforms
Brand:
Upright
| Category:
Lifting Systems
| Size: 11.53 MB
Table of Contents
Table of Contents
10
Introduction
11
General Description
11
Special Limitations
12
Platform Capacity
12
Manual Force
12
Beaufort Scale
12
Controls and Indicators
13
Pre-Operation Safety Inspection
13
System Function Inspection
14
Operation
15
Travel with Platform Lowered
15
Steering
15
Elevating Platform
15
Travel with Platform Elevated
15
Lowering Platform
15
Emergency Lowering
16
Parking Brake Release
16
After Use each Day
16
Transporting the Machine
17
By Crane
17
By Forklift
17
By Truck
17
Maintenance
18
Blocking the Elevating Assembly
18
Installation
18
Removal
18
Hydraulic Fluid
18
Check Hydraulic Fluid
18
Battery Maintenance
19
Battery Charging
19
Inspection and Maintenance Schedule
20
Daily Preventative Maintenance Checklist
21
Labels
22
Specifications
24
Section 3
25
Supporting Elevating Assembly
27
Installation
27
Removal
27
Figure 3-1: Supporting Elevating Assembly
27
Preventative Maintenance
28
Preventative Maintenance Check List
29
Parts Location
30
Figure 3-2: Parts Location
30
Figure 3-18: Tilt Sensor
30
General Lubrication
31
Figure 3-3: Lubrication Points
31
Batteries
32
Battery Replacement
32
Battery Maintenance
32
Figure 3-4: Battery Cables
32
Hydraulics
33
Figure 3-5: Hydraulic Oil Tank and Filter
33
Hydraulic Pump
34
Figure 3-6: Hydraulic Pump
34
Cylinder Valve Assembly
35
Figure 3-7: Cylinder Valve
35
Main Hydraulic Manifold
36
Figure 3-8: Hydraulic Manifold, Exploded View
36
Setting Hydraulic Manifold Pressures
37
Figure 3-9: Hydraulic Manifold
37
Cylinders
39
Depression Cylinder
39
Figure 3-10: Depression Cylinder Remove & Replace
39
Brake Cylinder
40
Figure 3-11: Brake Cylinder, Remove & Replace
40
Steering Cylinder
41
Figure 3-12: Steering Cylinder Remove & Replace
41
Figure 3-13: Brake and Steering Cylinder Seal Kit
41
Lift Cylinder
42
Figure 3-14: Lift Cylinder Seal Kit
42
Drive Motors
43
Removal
43
Installation
43
Figure 3-15: Drive Motor Assembly
43
Elevating Assembly
44
Elevating Assembly Wear Inspection
45
Chain Tension Inspection
46
Chain Elongation Inspection
46
Figure 3-17: Chain Elongation Inspection
46
Removal of Elevating Assembly
47
Installation of Elevating Assembly
47
Tilt Sensor
48
Controls
49
Platform Controls
49
Figure 3-19: Upper Controls
49
Chassis Controls
50
Figure 3-20: Chassis Controls
50
Section 4
51
General Procedure
53
Troubleshooting Procedures
53
Adjustment Procedures
53
Checking Pump Pressures
53
Technical Support
53
Motor Controller Dip Switch Settings
54
Default Dip Switch Settings
54
Adjusted Dip Switch Settings
54
I/O Board Dip Switch Settings
55
LED Fault Codes
56
Table 4-1: LED Fault Codes
56
Leds at I/O Board
57
I/O Board Inputs and Outputs
58
Table 4-2: Connector J1
58
Table 4-3: Connector J2
59
Table 4-4: Connector J3
59
Table 4-5: Connector J4
60
Table 4-6: Connector J5
60
Electric
61
Table 4-7: Electrical Troubleshooting Table
61
Hydraulic
62
Table 4-8: Hydraulic Troubleshooting Table
62
Section 6
70
Chassis Assembly
71
General Assembly
71
Mast Assembly
77
Platform Assembly
79
Control Valve Assembly
81
Lower Controls Assembly
83
Hydraulic Tank Assembly
84
Upper Controls Assembly
85
Hydraulic Block (Flow Regulator)
86
Hydraulic Assembly
87
Hydraulic Cylinder Assembly (Lift)
90
Hydraulic Cylinder Assembly (Steer / Brake)
91
Hydraulic Cylinder Assembly (Pothole)
92
Electrical Assembly
93
Upright TM12 Service Manual (84 pages)
Work Platform. Serial Numbers 7352 - Current
Brand:
Upright
| Category:
Lifting Systems
| Size: 7.52 MB
Table of Contents
Table of Contents
6
Introduction
7
General Description
7
Controls and Indicators
8
Pre-Operation Safety Inspection
8
System Function Inspection
9
Operation
10
Travel with Platform Lowered
10
Steering
10
Elevating the Platform
10
Travel with the Platform Elevated
10
Lowering the Platform
10
Emergency Lowering
11
Parking Brake Release
11
After Use each Day
11
Transporting the Machine
12
By Crane
12
By Forklift
12
By Truck
12
Maintenance
13
Blocking the Elevating Assembly
13
Installation
13
Removal
13
Hydraulic Fluid
13
Check Hydraulic Fluid
13
Battery Maintenance
14
Battery Charging
15
Daily Inspection and Maintenance Schedule
16
Daily Preventative Maintenance Checklist
17
Labels
18
Specifications
20
Section 1
21
Hazard Indicators
22
Workshop Procedures
22
Table 1-1: Torque Specifications for Hydraulic Components
23
Table 1-2: Torque Specifications for SAE Fasteners
23
Torque Specifications
23
Table 1-3: Torque Specifications for Metric Fasteners, U.S. Customary Units
24
Table 1-4: Torque Specifications for Metric Fasteners, si Units
24
Date Code Identification on Hoses
25
Special Tools
25
Figure 1-1: Upright Connector Kits
26
Figure 1-2: Upright Male Connector
26
Figure 1-3: Upright Female Connector
26
Upright Connectors
26
Figure 1-4: Locking Finger, Upright Connector
27
Figure 1-5: Heavy Duty Upright Connector
27
Hydraulic Manifold Repair
28
Cylinder Repair
29
Electric Motors
30
Figure 1-6: Electric Motor Service
30
Figure 1-7: Electric Motor Brushes
31
Battery Maintenance
32
Table 1-5: Specific Gravity and Battery Voltage
33
Table 1-6: Battery Charging, Upright Electric and Bienergy Machines
34
Table 1-7: Battery Charger Troubleshooting
35
Figure 1-9: Occupied Surface Area
36
Floor Loading
36
Hydraulic Fluid
37
Long Term Storage
38
Section 2
39
Able of Ontents
39
Ist of
40
Figures
40
Supporting Elevating Assembly
41
Installation
41
Removal
41
Preventative Maintenance
42
Preventative Maintenance Check List
43
Parts Location
44
General Lubrication
45
Batteries
46
Battery Replacement
46
Battery Maintenance
46
Hydraulics
47
Hydraulic Tank and Filter
47
Hydraulic Pump
48
Lift Cylinder Valve Assembly
48
Main Hydraulic Manifold
49
Setting Hydraulic Manifold Pressures
50
Cylinders
52
Depression Cylinder
52
Brake Cylinder
53
Steering Cylinder
54
Lift Cylinder
55
Drive Motors
56
Removal
56
Installation
56
Elevating Assembly
57
Lift Chain Lubrication
58
Elevating Assembly Wear Inspection
58
Chain Tension Inspection
59
Chain Elongation Inspection
59
Removal of Elevating Assembly
60
Installation of Elevating Assembly
60
Sensors
61
Tilt Sensor
61
Proximity Switch
62
Controls
63
Platform Controls
63
Chassis Controls
64
Section 3
65
Ist of Ables
66
Technical Support
67
General Procedure
67
Troubleshooting Procedures
67
Adjustment Procedures
67
Checking Pump Pressures
67
Motor Controller Dip Switch Settings
68
Default Dip Switch Settings
68
Adjusted Dip Switch Settings
68
I/O Board Dip Switch Settings
69
LED Fault Codes
70
Leds at I/O Board
71
I/O Board Inputs and Outputs
72
Electric
75
Able of Ontents
77
Hydraulic
78
Upright TM12 Operator's Manual (26 pages)
Brand:
Upright
| Category:
Scissor Lifts
| Size: 3.81 MB
Table of Contents
Deutsch
4
Table of Contents
4
Introduction
5
General Description
5
Special Limitations
6
Platform Capacity
6
Manual Force
6
Beaufort Scale
6
Controls and Indicators
7
Pre-Operation Safety Inspection
7
System Function Inspection
8
Operation
9
Travel with Platform Lowered
9
Steering
9
Elevating Platform
9
Travel with Platform Elevated
9
Lowering Platform
9
Emergency Lowering
10
Parking Brake Release
10
After Use each Day
10
Transporting the Machine
11
By Crane
11
By Forklift
11
By Truck
11
Maintenance
12
Blocking the Elevating Assembly
12
Installation
12
Removal
12
Hydraulic Fluid
12
Check Hydraulic Fluid
12
Battery Maintenance
13
Battery Charging
13
Inspection and Maintenance Schedule
14
Daily Preventative Maintenance Checklist
15
Labels
16
Specifications
18
Français
20
Introduction
21
Description Générale
21
Limitations Particulières
22
Capacité de la Plate-Forme
22
Force Manuelle
22
Échelle de Beaufort
22
Commandes Et Indicateurs
23
Inspection de Sécurité Avant Utilisation
23
Essai de Fonctionnement des Systèmes
24
Utilisation
25
Déplacement Avec la Plate-Forme Abaissée
25
Direction
25
Élévation de la Plate-Forme
25
Déplacement Avec la Plate-Forme Élevée
25
Abaissement de la Plate-Forme
25
Abaissement D'urgence
26
Desserrage de Frein de Stationnement
26
Après Utilisation, Tous Les Jours
26
Transport de la Machine
26
Par Grue
26
Par Camion
26
Upright TM12 Operator's Manual (17 pages)
Brand:
Upright
| Category:
Scissor Lifts
| Size: 1.15 MB
Table of Contents
Safety Rules
2
Operation
4
Transporting Work Platform
5
Battery Maintenance
6
Routine Service
6
Battery Charging
6
Specifications
7
Consignes de Sécurité
8
Especificaciones
8
Mantenimiento Periódico
9
Transporte de la Plataforma de Trabajo
10
Operación
11
Transport de la Plate-Forme de Travail
11
Entretien Régulier
12
Chargement des Batteries
12
Versión en Español
13
Reglas de Seguridad
13
Technische Daten
14
Wartung
15
Bedienung
16
Upright TM12 Operator's Manual (13 pages)
Brand:
Upright
| Category:
Scissor Lifts
| Size: 1.45 MB
Table of Contents
Operation
4
Travel with Platform Lowered
4
Elevating Platform
4
Travel with Platform Elevated
4
Lowering Platform
5
Emergency Lowering
5
Parking Brake Release
5
After Use each Day
5
Transporting Work Platform
6
Maintenance
7
Battery Maintenance
8
Battery Charging
8
Preventative Maintenance
10
Maintenance Checklist
11
Preventative Maintenance Report
11
Specifications
12
Upright TM12 Operator's Manual (10 pages)
Brand:
Upright
| Category:
Lifting Systems
| Size: 2.44 MB
Table of Contents
Introduction
5
Controls and Indicators
6
Pre-Operation Safety Inspection
8
Operation
9
Transporting the Machine
10
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