Toro Workman HDX Auto Manuals

Toro Workman HDX Auto Manuals

Manuals and User Guides for Toro Workman HDX Auto. We have 1 Toro Workman HDX Auto manual available for free PDF download: Service Manual

Toro Workman HDX Auto Service Manual

Toro Workman HDX Auto Service Manual (280 pages)

Brand: Toro | Category: Utility Vehicle | Size: 21.91 MB

Table of Contents

This Page Is Intentionally Blank.

7
- Table of Contents
  7
- Chapter 1 -- Safety
  
  10
  - Safety Instructions
    10
    
    Before Operating
    10
    
    While Operating
    11
    
    Maintenance and Service
    12
    
    Jacking Vehicle
    13
  - Safety and Instruction Decals
    14
    
    Using Bed Safety Support
    14
Chapter 2 Product Records and Maintenance

15
Chapter 3 Kohler Gasoline Engine

21
- Specifications
  22
- Kohler Aegis Service Manual
  23
  - General Information
    23
    
    Operator's Manual
    23
    
    Engine Electronic Control Unit (ECU)
    23
  - Adjustments
    24
    
    Adjust Accelerator Control
    24
  - Service and Repairs
    25
    
    Accelerator Control
    25
    
    Air Cleaner System
    26
    
    Fuel Tank
    28
    
    Fuel Evaporative Control System
    30
    
    Fuel Pump
    32
    
    Exhaust System
    34
    
    Radiator
    36
    
    Oil Filter Assembly
    38
    
    Engine
    40
    
    Engine Removal
    41
    
    Engine Installation
    42
Chapter 4 Drive Train

45
- Chapter 6 -- Electrical System
  
  45
  - Adjustments
    45
- Chapter 7 -- Hydraulic System
  
  45
  - General Information
    45
  - Special Tools
    45
  - Specifications
    45
  - Troubleshooting
    45
  - Specifications
    46
- Chapter 8 -- Four Wheel Drive (Optional Kit)
  
  47
  - General Information
    47
    
    Operator's Manual
    47
    
    Drive Train Operation
    48
    
    Clutch System Operation
    49
    
    Primary Clutch Operation
    50
    
    Secondary Clutch Operation
    51
    
    Special Tools
    52
    
    Troubleshooting
    53
    
    Clutch
    53
    
    Transmission
    54
    
    Adjustments
    55
    
    Shift Cable Adjustment
    55
    
    Service and Repairs
    56
    
    Shift Cable
    56
    
    Bleed Speed Control System
    58
    
    Speed Control System
    60
    
    Speed Limiter Assembly
    62
    
    Speed Limiter Cover Service
    64
    
    CVT Enclosure Cover
    66
    
    CVT Drive Belt
    68
    
    Primary and Secondary Clutches
    70
    
    Primary Clutch Service
    72
    
    Secondary Clutch Service
    74
    
    Rear CV (Constant Velocity) Axles
    76
    
    Test Rear CV Axle
    77
    
    Disassembly
    77
    
    Assembly
    77
    
    Rear Driveshaft
    80
    
    Rear Driveshaft Cross and Bearing Service
    82
    
    Rear Differential
    84
    
    Rear Differential Service
    88
    
    Transmission
    92
    
    Transmission Removal
    93
    
    Transmission Installation
    94
    
    Transmission Service
    96
    
    Transmission Disassembly
    97
    
    Transmission Assembly
    100
Chapter 5 Chassis

103
- Specifications
  104
- General Information
  105
  - Operator's Manual
    105
  - Tire Pressure
    105
- Special Tools
  106
- Troubleshooting
  107
  - Suspension and Steering
    107
  - Brakes
    108
- Adjustments
  110
  - Parking Brake Adjustment
    110
  - Front Wheel Alignment
    110
- Service and Repairs
  112
  - Wheel Assembly
    112
  - Brake System
    114
  - Brake Caliper Service
    116
  - Bleed Brake System
    118
- Brake Master Cylinder
  120
- Brake Master Cylinder Service
  122
- Parking Brake Cable
  124
- Parking Brake Caliper
  126
- Wheel Hub
  128
- Steering Assembly
  130
- Front Control Arms
  134
- Front Compression Spring Service
  136
- Front Shock Absorber
  138
- Rear Shock Absorber
  139
- Rear Leaf Spring
  140
- Steering Wheel
  142
- Seat Base
  144
- Hood
  146
- Windshield Wiper Assembly (Machines with Operator Cab)
  147
Chapter 6 Electrical System

149
- Chapter 9 Electrical Drawings
  
  150
  - General Information
    150
    
    Operator's Manual
    150
  - Special Tools
    151
  - Troubleshooting
    153
    
    Charging System Test
    155
    
    Verify Interlock System Operation
    156
  - Component Testing
    157
    
    Ignition (Key) Switch
    157
    
    Gauge Cluster
    158
    
    Fuses
    159
    
    Headlight Switch
    160
    
    Rear Differential Lock Switch
    161
    
    Brake Switch
    162
    
    Parking Brake Switch
    163
    
    Hydraulic Lift Lever Interlock Switch
    164
    
    High Flow Hydraulics Switch (Vehicles with High Flow Hydraulics)
    165
  - Front Differential Interrupter Switch (Vehicles with 4WD)
    166
  - Main Power Relay (Four Terminals)
    167
  - Relays with Five (5) Terminals
    168
  - Diode Assemblies
    170
  - Fusible Link
    171
  - Fuel Gauge Sender
    172
  - Fuel Pump
    173
  - Temperature Sender
    174
  - Speed Sensor
    175
  - Hydraulic Solenoid Valve Coil
    176
  - Windshield Washer/Wiper Switch (Machines with Operator Cab)
    177
  - Battery Care
    179
  - Battery Storage
    179
  - Service and Repairs
    179
  - Battery Service
    180
  - Headlights
    183
  - Tail Lights
    184
Chapter 7 Hydraulic System

185
- Specifications
  186
- General Information
  187
  - Operator's Manual
    187
  - Check Hydraulic Oil
    187
  - Relieving Hydraulic System Pressure
    187
  - Hydraulic Hoses
    188
  - Hydraulic Hose and Tube Installation
    189
  - Hydraulic Fitting Installation
    190
- Hydraulic Schematic
  192
- Hydraulic Circuit Operation
  194
  - Steering Circuit
    195
  - Raise and Lower Bed
    196
  - High Flow Hydraulic Circuit
    197
- Special Tools
  198
- Troubleshooting
  200
- Testing
  203
- General Precautions for Removing and Installing Hydraulic System Components
  212
- Service and Repairs
  212
- Check Hydraulic Lines and Hoses
  213
- Hydraulic Reservoir
  214
- Gear Pump (Vehicles with Standard Hydraulics)
  216
- Gear Pump Service (Vehicles with Standard Hydraulics)
  218
- Gear Pump (Vehicles with High Flow Hydraulics)
  222
- Gear Pump Service (Vehicles with High Flow Hydraulics)
  224
- Lift Valve
  226
- Lift Valve Service
  228
- Steering Control Valve
  230
- Steering Control Valve Service
  232
- Steering Cylinder
  234
- Steering Cylinder Service
  236
- Lift Cylinder
  238
- Lift Cylinder Service
  240
- Hydraulic Manifold (Vehicles with High Flow Hydraulics)
  242
Chapter 8 Four Wheel Drive (Optional Kit)

245
- Specifications
  246
- General Information
  247
  - Front Wheel Drive Operation
    247
  - Installation Instructions
    247
  - CV (Constant Velocity) Axle Assembly
    248
    
    Test CV Axle
    249
    
    Disassembly
    249
    
    Assembly
    249
    
    CV Axle Boots
    250
  - Front Differential Driveshaft
    252
  - Driveshaft Cross and Bearing Service
    254
  - Front Differential
    256
  - Front Differential Service
    258
  - Electrical Drawing Designations
    268
    
    Wire Color
    268
    
    Wire Size
    268
  - Vehicle Electrical Schematic
    269
    
    Numbers 314000001 to 403430000)
    269
    
    Numbers above 403430001)
    270
    
    Below 316000000)
    272
    
    316000001 To 403430000)
    274
    
    Front Wire Harness
    276
    
    Rear Wire Harness
    277
    
    Rear Differential Solenoid Controller Wire Harness
    279
    
    Heater Kit--Wire Harness Drawing
    280

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