Toro 04831 Manuals

Manuals and User Guides for Toro 04831. We have 3 Toro 04831 manuals available for free PDF download: Service Manual, Diagnostic Manual, Operator's Manual

Toro 04831 Service Manual

Toro 04831 Service Manual (216 pages)

Brand: Toro | Category: Lawn Mower | Size: 32.09 MB

Table of Contents

Table of Contents

8
- Chapter 1 :Safety
  
  10
  - Safety Instructions
    10
  - Safety and Instructional Decals
    13
Table of Contents

15
- Chapter 2 :Specificationsandmaintenance
  
  16
Table of Contents

33
- Chapter 3 :Troubleshooting
  
  34
  - GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
    34
    
    Gather Information
    34
    
    Evaluate Potential Causes
    34
    
    Assess Performance
    34
    
    Repair
    34
    
    Solution Confirmation
    34
  - Operator Advisories
    35
  - Machine Faults
    37
  - Battery Charger Error and Fault Codes
    40
  - Electrical System Problems
    41
  - Aftercut Appearance
    43
  - Factors Affecting Grooming
    44
  - Grooming Reel Mechanical Problems
    45
Table of Contents

47
- Chapter 4 :Tractionandreeldrivesystems
  
  48
  - General Information
    48
    
    Disengaging the Drum Drive from Transmission
    48
  - Adjustments
    49
    
    Adjusting the Reel Drive Belt
    49
  - Service and Repairs
    51
    
    Reel Drive Belt
    51
    
    Reel Drive Assembly
    53
    
    Drum Drive Gear Box Assembly
    57
    
    Drum Assembly
    63
    
    Transmission Gear Box Assembly
    67
    
    Differential Assembly
    78
: Electrical System

81
- Chapter 5: Electrical System
  
  81
  - General Information
    82
    
    Operator's Manual
    82
    
    Electrical Schematics and Diagrams
    82
    
    Connecting the Lithium Battery Pack
    83
  - Electrical System Operation
    84
    
    Battery Charging
    84
    
    Start Process
    85
    
    Run Process
    85
    
    CAN-Bus Communications
    86
    
    Toro Electronic Controller (TEC)
    87
    
    Lithium-Ion Battery Controller (BMS)
    88
    
    Infocenter Display
    90
  - Adjustments
    100
    
    Traction Bail Proximity Sensor
    100
  - Testing the Electrical Components
    101
    
    Fuses
    102
    
    CAN Bus
    104
    
    Toro Electronic Controller (TEC)
    106
    
    Lithium-Ion Battery Controller (BMS)
    108
    
    Electric Motor
    110
    
    Key Switch
    111
    
    Throttle Potentiometer and Clutch Bail Potentiometer
    113
    
    Main Contactor
    116
    
    CAN-Bus Terminator Resistor
    119
    
    Relay
    120
  - Service and Repairs
    122
    
    Electric Motor
    122
    
    Servicing the Electric Motor
    124
    
    Lithium-Ion Battery Controller (BMS)
    127
    
    Lithium-Ion Battery Pack
    130
Table of Contents

137
- Chapter 6 :Controls,Wheelsandaccessories
  
  138
  - General Information
    138
    
    Operator's Manual
    138
  - Adjustments
    139
    
    Adjusting the Reel Cable
    139
  - Service and Repairs
    140
    
    Replacing the Brake Cable
    140
    
    Replacing the Reel Cable
    143
    
    Cutting Unit Drive Lever Assembly
    145
    
    Brake Latch Shaft
    147
    
    Handle Assembly
    149
    
    Kickstand
    156
    
    Transport Wheels (Optional)
    158
    
    Rail Kit Wheels (Optional)
    161
Table of Contents

163
- Chapter 7 :Dpacuttingunits
  
  164
  - General Information
    164
    
    Cutting Unit Operator's Manual
    164
    
    Grass Basket Installation
    164
    
    Supporting the Cutting Unit When Servicing
    165
  - Adjustments
    166
    
    DPA Cutting Unit Characteristics
    166
    
    Grass Shield Height Adjustment
    167
  - Service and Repairs
    168
    
    Bedbar Assembly
    168
    
    Servicing the Bedbar Adjuster
    172
    
    Bedknife
    174
    
    Cutting Unit Assembly
    177
- Chapter 8: Universal Groomer (Optional)
  
  179
  - Reel Assembly
    179
    
    Roller Assemblies
    187
General Information/Service and Repairs

191
- General Information
  192
  - Installation Instructions
    192
  - Grooming Performance
    192
- Service and Repairs
  193
- The Gear Box Assembly
  194
- The Idler Assembly
  202
- The Groomer Reel
  204
- The Height Adjuster Assembly
  207
- The Grooming Brush (Optional)
  209
- Electrical Drawing Designations
  212
- Electrical Schematic
  213
- Wire Harness Drawing
  214

Toro 04831 Diagnostic Manual

Toro 04831 Diagnostic Manual (84 pages)

Brand: Toro | Category: Lawn Mower | Size: 4.68 MB

Table of Contents

Reader Comments
3
Revision History
3
Table of Contents
4
Safety
5
Maintenance and Service
5
Avoiding Injury from Lithium-Ion Batteries
5
General Information
7
External Reference Material
7
Toro DIAG Software
7
Abbreviations
7
Glossary
7
General Electrical Diagnostic Information
8
Ground Connection for Troubleshooting
8
Special Tools
8
Inspecting the Wire Harnesses and Component Connector Assemblies
9
Repairing Harness Wire Insulation
9
Testing Electrical Circuits
10
Troubleshooting Intermittent Electrical Faults
11
Infocenter Icons
12
Infocenter Screen Map
13
Frequently Used Procedures
14
Connecting and Disconnecting the Battery
14
Reading Fault Codes
14
Clearing Fault Codes While Using the Machine
15
Clearing the Infocenter Fault Log
15
Preparing for Troubleshooting And/Or Testing
16
Removing the Control Cover
16
Removing the Electric Cover
17
Toro DIAG-Quick Start
18
Replacing a Toro Electronic Controller (TEC)
19
Returning the Machine to Service
20
Fault 1 Internal TEC
22
Fault 2 12Vdc Supply
25
Fault 3 5V Supply
33
Fault 4 Precharge
37
Fault 5 Communication
46
Fault 7 Motor over Temperature
52
Fault 9 Internal Motor
55
Fault 10 Motor Stalled
57
Fault 11 Software Incompatible
60
Fault 13 Internal Battery
61
Fault 15 Software
63
Fault 16 Contactor
68
Fault 17 Throttle Sensor
75
Fault 18 Traction Bail Sensor
80

Toro 04831 Operator's Manual

Toro 04831 Operator's Manual (40 pages)

Greensmower

Brand: Toro | Category: Lawn Mower | Size: 3.66 MB

Table of Contents

Table of Contents
3
Adjusting and Installing the Cutting Unit
6
Installing the Transport Wheels
8
Installing the Grass Basket
9
Mounting the Battery Charger on a Wall
9
Product Overview
10
- Controls
  10
- Specifications
  13
- Attachments/Accessories
  13
- Before Operation
  13
- During Operation
  16
  - During Operation Safety
    16
  - Starting the Machine
    17
  - Using the Infocenter LCD Display
    17
  - Operating Tips
    19
  - Shutting off the Machine
    20
- After Operation
  20
Maintenance
26
- Maintenance Safety
  26
- Recommended Maintenance Schedule(S)
  26
  - Daily Maintenance Checklist
    27
- Pre-Maintenance Procedures
  27
  - Preparing the Machine for Maintenance
    27
- Electrical System Maintenance
  28
  - Electrical System Safety
    28
  - Servicing the Battery Pack
    28
  - Disposing of the Battery
    28
  - Maintaining the Battery Charger
    28
  - Replacing Fuses
    29
- Drive System Maintenance
  30
  - Changing the Transmission Fluid
    30
- Controls System Maintenance
  30
  - Adjusting the Service/Parking Brake
    30
  - Tightening the Handle-Isolation Hardware
    31
- Cutting Unit Maintenance
  32
  - Blade Safety
    32
  - Installing the Cutting Unit
    32
- Removing the Cutting Unit
  32
- Backlapping the Cutting Unit
  33
Cleaning
34
- Cleaning the Machine
  34
Storage
34
- Storage Safety
  34
- Storing the Machine
  34
- Battery Storage Requirements
  34
- Storing the Charger
  35
Troubleshooting
36

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