Mitsubishi LANCER EVOLUTION-IV 1998 Manuals

Manuals and User Guides for Mitsubishi LANCER EVOLUTION-IV 1998. We have 1 Mitsubishi LANCER EVOLUTION-IV 1998 manual available for free PDF download: Workshop Manual

Mitsubishi LANCER EVOLUTION-IV 1998 Workshop Manual (526 pages)

Brand: Mitsubishi | Category: Automobile | Size: 11.38 MB

Table of Contents

2
- Wiring Harness Configuration Diagrams
  6
  - Engine Compartment
    6
  - Dash Panel
    10
  - Floor, Roof, and Seat
    16
  - Luggage Compartment
    18
- Single Part Installation Position
  20
  - Relay
    20
  - Ecu
    21
  - Sensor
    22
  - Solenoid Valve
    24
  - Check Connector and Spare Connector
    25
  - Fusible Link and Fuse
    26
  - Ground Cable
    26
  - Ground
    27
- Circuit Diagram
  29
  - Centralized Junction
    29
  - Power Distribution System
    30
- Engine
  32
  - Starting System
    35
    
    Ignition System
    36
    
    Charging System
    37
    
    Engine Control System
    38
- Fuel
  39
Electrical Wiring (Evolution-V)

99
- Wiring Harness Configuration Diagrams
  
  100
  - Engine Compartment
    100
  - Dash Panel
    104
  - Floor, Roof, and Seat
    109
  - Luggage Compartment
    110
- Single Part Installation Position
  
  111
  - Relay
    111
  - Ecu
    112
  - Sensor
    112
  - Solenoid Valve
    114
  - Check Connector and Spare Connector
    115
  - Fusible Link and Fuse
    115
  - Ground Cable
    116
  - Ground
    116
- Circuit Diagram
  
  117
  - Centralized Junction
    117
  - Power Distribution System
    118
  - Starting System
    123
  - Ignition System
    124
  - Charging System
    125
  - Engine Control System
    126
  - Cooling System
    132
  - Room Lamp and Luggage Compartment Lamp
    134
  - Turn-Signal Lamp and Hazard Lamp
    136
  - Stop Lamp
    139
  - Back-Up Lamp
    140
  - Oil Pressure Warning Lamp
    141
  - Central Door Locking System
    142
  - Heater and Manual Air Conditioner
    146
  - Fully Automatic Air Conditioner
    152
  - Windshield Wiper and Washer
    159
  - Rear Wiper and Washer
    160
  - Defogger and Door Mirror Heater
    162
  - Defogger and Door Mirror Heater
    164
  - Spare Connector for Radio
    166
  - Radio <4-Speaker, 6-Speaker
    168
  - Anti-Lock Brake System (Abs)
    172
  - Active Yaw Control System (Ayc)
    178
  - Intercooler Water Spray System
    184
Engine

187
- Sealants
  188
- Service Specifications
  188
- Special Tools
  188
- Engine Adjustments
  190
  - Drive Belt Tension Check
    190
  - Auto Tensioner Check
    191
  - Lash Adjuster Check
    191
  - Lash Adjuster Replacement
    193
  - Ignition Timing Check
    193
  - Idle Speed Check and Idle Mixture Check
    193
  - Compression Pressure Check
    193
  - Manifold Vacuum Check
    194
- Crankshaft Pulley
  195
- Camshaft and Camshaft Oil Seal
  196
- Oil Pan
  199
- Crankshaft Oil Seal
  202
- Cylinder Head Gasket
  203
- Timing Belt
  207
- Engine Assembly
  218
- Engine Lubrication
  222
General

224
- Multipoint Injection (Mpi)
  
  225
- General Information
  
  225
- Service Specifications
  
  226
- Sealant
  
  226
- Special Tools
  
  227
- Troubleshooting
  
  229
- On-Vehicle Service
  
  253
- 1 Idle Position Switch and Throttle Position Sensor (TPS) Adjustment
  
  253
- 2 Fixed SAS Adjustment
  
  253
- 3 Basic Idle Speed Adjustment
  
  253
- 4 Fuel Pressure Measurement
  
  253
- 5 MPI System Components Layout
  
  254
  - Intake Air Temperature Sensor Check
    255
  - Engine Coolant Temperature Sensor Check
    255
- 8 Oxygen Sensor Check
  
  255
  - Injector Check
    257
- 10 Resistor Check
  
  257
- 11 Fuel Pump Relay No.2 Check
  
  258
- 12 Fuel Pump Resistor Check
  
  258
- Injector
  
  259
- Throttle Body
  
  260
Engine Cooling

261
- Coolant Replacement
  262
- Lubricant
  262
- On-Vehicle Service
  262
- Service Specifications
  262
- Thermostat
  263
- Water Pump
  265
- Water Hose and Water Pipe
  266
- Radiator
  267
Intake and Exhaust

270
- Service Specifications
  
  271
- Special Tool
  
  271
- On-Vehicle Service
  
  271
  - Boost Pressure Control System Check
    272
  - Wastegate Actuator Check
    273
  - Wastegate Solenoid Valve Check
    273
  - Air Bypass Valve Check
    273
  - Secondary Air Control System Check
    274
  - Secondary Air Control Solenoid Valve Check
    274
  - Secondary Air Valve Check
    275
  - Vacuum Tank Check
    275
- Intercooler
  
  276
- Air Control Valve
  
  277
- Intake Manifold
  
  278
- Exhaust Manifold and Turbocharger
  
  280
- Exhaust Pipe and Muffler
  
  283
Engine Electrical

284
- Charging System
  285
- 1 Ignition Coil with Built-In Power Transistor Check
  
  287
- 2 Spark Plug Check, Cleaning, and Replacement
  
  287
  - Ignition System
    287
    
    On-Vehicle Service
    287
    
    Camshaft Position Sensor and Crank Angle Sensor
    288
  - Engine and Emission Control
    289
Clutch

293
- Lubricants
  294
- On-Vehicle Service
  294
  - Bleeding
    295
- Service Specifications
  294
- Clutch Pedal
  296
- Clutch Control
  297
  - Clutch Master Cylinder
    298
- Manual Transmission
  299
Manual Transmission

301
- Special Tools
  
  302
- On-Vehicle Service
  
  303
  - Transmission Oil Check
    303
  - Transmission Oil Replacement
    303
  - Transfer Oil Check
    303
  - Transfer Oil Replacement
    303
- Transmission Control
  
  304
  - Shift Lever Assembly
    306
- Transmission Assembly
  
  307
- Transfer Assembly
  
  310
Manual Transmission Overhaul

311
- General Information
  312
- Service Specifications
  314
- Specifications
  314
- Sealants and Adhesives
  315
- Lubricants
  316
- Snap Rings, Spacers and Thrust Plates for Adjustment
  316
- Torque Specifications
  319
- Special Tools
  320
- Transmission
  323
- Input Shaft
  330
- Output Shaft
  337
- Reverse Idler Gear
  345
- Speedometer Gear
  346
- Select Lever
  347
- Control Housing
  348
- Clutch Housing
  351
- Transmission Case
  354
- Center Differential
  356
- Transfer
  359
- Front Axle
  362
Rear Axle

367
- Lubricant
  368
- Sealant
  368
- Service Specifications
  368
- Special Tools
  369
- Troubleshooting
  371
- On-Vehicle Service
  393
- Vehicles with Ayc
  393
  - Rear Axle Total Backlash Check
    393
  - Gear Oil Level Check
    393
  - Gear Oil Change
    394
  - Fluid Level Check
    395
  - Bleeding
    395
  - Differential Carrier Oil Seal Replacement
    396
  - Speed Sensor Output Voltage Measurement
    397
  - Action When Battery Runs out
    398
- Rear Hub Assembly
  399
- Knuckle
  401
- Drive Shaft
  402
- Differential Carrier
  405
- Differential Carrier
  405
- Evolution-V Rs
  407
- Torque Transfer Differential
  409
- Lsd Case Assembly
  412
- Hydraulic Unit
  416
- Vehicles with Ayc
  416
- Sensor Relay
  418
- Ayc-Ecu
  419
- Power Plant Mount
  420
Front Suspension

422
- Service Specifications
  423
- Special Tools
  423
- On-Vehicle Service
  424
- Wheel Alignment Check and Adjustment
  424
- Strut Assembly
  425
- Lower Arm
  426
- Lower Arm
  428
- Stabilizer Bar
  430
Rear Suspension

432
- Lubricant
  433
- Service Specifications
  433
- Special Tools
  433
- 1 Rear Wheel Alignment Check and Adjustment
  
  434
- 2 Ball Joint Dust Cover Check
  
  434
  - On-Vehicle Service
    434
  - Rear Suspension Assembly
    435
  - Upper Arm Assembly
    437
  - Trailing Arm Assembly
    439
  - Lower Arm and Toe Control Arm Assemblies
    441
  - Shock Absorber Assembly
    444
  - Stabilizer Bar
    445
  - Service Brakes
    448
Basic Brake System

450
- Service Specifications
  
  451
- Lubricants
  
  451
- Special Tools
  
  452
- Sealant
  
  452
- On-Vehicle Service
  
  452
- 1 Brake Booster Operation Check
  
  452
- 2 Proportioning Valve Function Test
  
  452
- 3 Bleeding
  453
  - Disc Brake Pad Check and Replacement
    453
  - Disc Brake Pad Check and Replacement
    453
- 6 Brake Disc Thickness Check
  
  455
  - Brake Drum I.D. Check
    455
- 8 Lining to Brake Drum Contact Check
  
  455
- Front Brake
  
  456
- Rear Brake
  
  457
Anti-Lock Braking System (Abs)

462
- Troubleshooting
  
  463
- On-Vehicle Service
  
  478
  - Wheel Speed Sensor Output Voltage Measurement
    478
- Lateral Acceleration Sensor
  
  478
- Wheel Speed Sensor
  
  479
  - Parking Brakes
    480
  - Steering
    488
    
    Oil Pump Belt Tension Check and Adjustment
    489
    
    On-Vehicle Service
    489
    
    Service Specifications
    489
    
    Special Tools
    489
    
    Steering Angle Check
    489
    
    Evolution-IV Rs
    490
    
    Power Steering Gear & Linkage
    490
    
    Steering Wheel
    490
    
    Power Steering Oil Pump
    494
    
    Power Steering Fluid Cooler
    496
  - Body
    497
    
    Hood
    498
    
    Fender
    499
    
    Trunk Lid
    500
    
    BODY CONSTRUCTION (Difference between EVOLUTION-IV and V)
    501
    
    Type B (Actual-Measurement Dimensions)
    507
  - Exterior
    511
    
    Front Bumper
    512
    
    Special Tools
    512
    
    Front Bumper
    514
    
    Rear Bumper
    516
    
    Aero Parts
    517
    
    Aero Parts
    519
    
    Rear Fender Garnish
    521
    
    Intercooler & Radiator Water Spray System
    523
    
    Mark
    525

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Mitsubishi LANCER EVOLUTION-IV 1998 Manuals

Mitsubishi LANCER EVOLUTION-IV 1998 Workshop Manual (526 pages)

Table of Contents

Table of Contents

Electrical Wiring (Evolution-V)

Wiring Harness Configuration Diagrams

Single Part Installation Position

Circuit Diagram

Engine

General

Multipoint Injection (Mpi)

General Information

Service Specifications

Sealant

Special Tools

Troubleshooting

On-Vehicle Service

1 Idle Position Switch and Throttle Position Sensor (TPS) Adjustment

2 Fixed SAS Adjustment

3 Basic Idle Speed Adjustment

4 Fuel Pressure Measurement

5 MPI System Components Layout

8 Oxygen Sensor Check

10 Resistor Check

11 Fuel Pump Relay No.2 Check

12 Fuel Pump Resistor Check

Injector

Throttle Body

Engine Cooling

Intake and Exhaust

Service Specifications

Special Tool

On-Vehicle Service

Intercooler

Air Control Valve

Intake Manifold

Exhaust Manifold and Turbocharger

Exhaust Pipe and Muffler

Engine Electrical

1 Ignition Coil with Built-In Power Transistor Check

2 Spark Plug Check, Cleaning, and Replacement

Clutch

Manual Transmission

Special Tools

On-Vehicle Service

Transmission Control

Transmission Assembly

Transfer Assembly

Manual Transmission Overhaul

Rear Axle

Front Suspension

Rear Suspension

1 Rear Wheel Alignment Check and Adjustment

2 Ball Joint Dust Cover Check

Basic Brake System

Service Specifications

Lubricants

Special Tools

Sealant

On-Vehicle Service

1 Brake Booster Operation Check

2 Proportioning Valve Function Test

3 Bleeding 453

6 Brake Disc Thickness Check

8 Lining to Brake Drum Contact Check

Front Brake

Rear Brake

Anti-Lock Braking System (Abs)

Troubleshooting

On-Vehicle Service

Lateral Acceleration Sensor

Wheel Speed Sensor

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3 Bleeding
453