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Mitsubishi Electric MR-J2S-20A Manuals
Manuals and User Guides for Mitsubishi Electric MR-J2S-20A. We have
2
Mitsubishi Electric MR-J2S-20A manuals available for free PDF download: Transition Handbook, Instruction Manual
Mitsubishi Electric MR-J2S-20A Transition Handbook (662 pages)
Servo Amplifiers & Motors
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 48.23 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
18
Summary of Mr-J2S/Mr-J2M Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
25
Mounting Compatibility Check
29
Detailed Review on Replacement Model
29
Peripheral Equipment Check
29
Startup Procedure Check
29
Related Materials
29
Catalog
29
Instruction Manual
29
Replacement Manual
30
Renewal Tool
30
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
30
MITSUBISHI ELECTRIC FA Global Website
30
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
32
Case Study on Replacement of Mr-J2S-_A
33
Review on Replacement Method
33
Replacement Method
33
Differences between Mr-J2S-_A_ and Mr-J4-_A
35
Function Comparison Table
35
Function List
36
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
39
Comparison of Peripheral Equipment
44
Comparison of Parameters
45
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
47
Comparison of Parameter Details
50
Important Points for Replacement (Command Pulse Logic Settings)
76
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
78
Case Study on Replacement of Mr-J2S-_B
80
Review on Replacement Method
80
Replacement Method
81
Differences between Mr-J2S-_B_ and Mr-J4-_B
84
Function Comparison Table
84
Function List
84
Comparison of Networks
85
Comparison of Servo System Network Specifications
85
Comparison of Standard Connection Diagrams
87
List of Corresponding Connectors and Terminal Blocks
88
Comparison of Peripheral Equipment
91
Comparison of Parameters
92
Setting Requisite Parameters Upon Replacement
93
Parameter Comparison List
94
Comparison of Parameter Details
96
Important Points for Replacement
108
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
111
Case Study on Replacement of Mr-J2S-_Cp_/Cl
111
Consideration of Replacement Method
111
Replacement Method
111
Differences
113
Function Comparison Table
113
Function List
116
Comparison of Standard Connection Diagrams
118
List of Corresponding Connectors and Terminal Blocks
120
Comparison of Peripheral Equipment
123
Comparison of Parameters
124
Setting Requisite Parameters Upon Replacement
124
Parameter Comparison List
126
Comparison of Parameter Details
129
Comparison of Communication Commands
149
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
162
Functions and Configuration
163
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
163
Combination of Converter Unit, Drive Unit, and Servo Motor
164
Configuration with Peripheral Equipment
165
Installation
167
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
169
Signals and Wiring
171
Comparison of Standard Connection Diagrams
171
Power-On Sequence
176
List of Corresponding Connectors and Terminal Blocks
181
Parameters
186
Comparison of Parameters
186
Characteristics
191
Capacity of Power Source Facility and Generation Loss
191
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
192
Options and Peripheral Equipment
193
Comparison Table of Cable Option Combinations
193
MR-J3CDL05M (0.5 M) Protection Coordination Cable
193
Wire Selection Example
194
MR-J2S-Series Power Supply Wire Size
195
MR-J4-Series, Power Supply Wire Size
196
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
198
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
198
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
198
BU2-(H) Brake Unit
200
Selection
200
Parameter Setting of Brake Units
201
Connection Example
201
Dimensions
217
Comparison of Peripheral Equipment
218
Part 6: Review on Replacement of MR-J2M with MR-J4
220
Case Study on Replacement of Mr-J2M
221
Replacement Method
221
Equipment Configuration
221
Differences between Mr-J2M-A and Mr-J4-_A
222
Function Comparison Table
222
General
222
Comparison of Standard Connection Diagrams
223
List of Corresponding Connectors and Terminal Blocks
224
Comparison of Peripheral Equipment
227
Comparison of Parameters
227
Parameter Comparison List
227
Differences between Mr-J2M-B and Mr-J4-_B
230
Review on Replacement Method
230
Replacement Method
231
Function Comparison Table
232
Comparison of Standard Connection Diagrams
233
List of Corresponding Connectors and Terminal Blocks
234
Comparison of Peripheral Equipment
235
Comparison of Parameters
236
Parameter Comparison List
236
Part 7: Common Reference Material 7-1 to
240
Specification Differences
241
Detailed Specification/Function Differences
241
Servo Amplifier
245
Main Circuit Terminal Block
245
Comparison of Encoder Signals (CN2)
248
Dynamic Brake: Coasting Distance
249
Forced Stop Deceleration Function Selection
255
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
256
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
257
Communication I / F: RS-232C ⇒ USB
257
Servo Amplifier Initializing Time
258
The Pulse Width of the Encoder Z-Phase Pulse
260
Servo Amplifier Dimensions/Attachment Differences
261
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
261
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
261
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
261
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
262
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
262
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
266
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
268
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
271
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
274
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
278
Operation Procedure of Parameter Conversion
278
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
279
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
279
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
279
Conversion Rules
286
MR-J2S-_B_ Parameter Diversion Procedure
321
Changing QD75M to QD77MS/LD77MS
322
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
325
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
327
Common Points to Note
333
Points to Note When Replacing a Battery
333
Servo Amplifier Battery Mounting Method
334
Disassembly Method
335
Replacement Procedure of MR-BAT6V1SET Built-In Battery
335
Hc-_Fs /Ha-_Fs Motor Drive
336
Parameter Setting
336
Corresponding Software Version
337
Method for Checking the Software Version
340
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
341
Part 8: Review on Replacement of Motor 8-1 to
342
Servo Motor Replacement
343
Servo Motor Substitute Model and Compatibility
343
Comparison of Servo Motor Specifications
353
Comparison of Servo Motor Mounting Dimensions
353
Detailed Comparison of Servo Motor Mounting Dimensions
357
Comparison of Mounting Dimensions for Geared Servo Motors
359
Comparison of Geared Servo Motors
365
Comparison of Actual Reduction Ratios for Geared Servo Motors
365
Comparison of Reducer Efficiency of Geared Servo Motors
365
Comparison of Moment of Inertia
366
Comparison of Servo Motor Connector Specifications
377
Comparison of Servo Motor Torque Characteristics
394
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
410
Comparison Table of Regenerative Option Combinations
411
Regenerative Options (200 V/100 V)
412
Combination and Regenerative Power for the MR-J2S Series
412
Combination and Regenerative Power for the MR-J2M Series
412
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
413
External Form Comparison
414
Regenerative Options (400 V Class)
415
Combination and Regenerative Power for the MR-J2S Series
415
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
416
External Form Comparison
417
Comparison Table of Dynamic Brake Option Combinations
419
External Form Comparison
420
Comparison Table of Cable Option Combinations
421
Power Supply Wire Size
422
Selection of Power Supply Wire Size (Example)
422
MR-J2S-Series Power Supply Wire Size
422
MR-J4-Series Power Supply Wire Size
424
Selection Example of Crimp Terminals
427
MR-J2S-Series Crimp Terminal
427
MR-J4-Series Crimp Terminal
428
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
429
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
429
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
430
Battery
432
MR-J2S-Series Battery
432
Battery Replacement Procedure
432
MR-J2M-Series Battery Unit
432
MR-J4-Series Battery
433
Battery Replacement Procedure
433
When Using the MR-BAT6V1SET Battery
434
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
435
When Using MR-BT6VCASE Battery Case
436
Emc Filter
437
MR-J2S-Series EMC Filter (200 V/100 V Class)
437
Dimensions
437
MR-J2S-Series EMC Filter (400 V Class)
439
Dimensions
439
MR-J4-Series EMC Filter (Recommended) (200 V Class)
441
Connection Example
441
Dimensions
442
MR-J4-Series EMC Filter (Recommended) (400 V Class)
444
Combination with the Servo Amplifier
444
Connection Example
444
Dimensions
444
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
446
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
446
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
447
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
448
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
449
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
450
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
452
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
454
Mitsubishi Electric MR-J2S-20A Instruction Manual (385 pages)
General-Purpose AC Servo General-Purpose Interface SERVO AMPLIFIER
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 6.11 MB
Table of Contents
Safety Instructions
2
Table of Contents
14
1 Functions and Configuration
19
Introduction
19
Function Block Diagram
21
Servo Amplifier Standard Specifications
24
Function List
25
Model Code Definition
26
Combination with Servo Motor
28
Structure
29
Parts Identification
29
Removal and Reinstallation of the
34
Servo System with Auxiliary Equipment
38
2 Installation
44
Environmental Conditions
44
Installation Direction and Clearances
45
Keep out Foreign Materials
46
Cable Stress
47
3 Signals and Wiring
48
Standard Connection Example
49
Position Control Mode
49
Speed Control Mode
53
Torque Control Mode
55
Internal Connection Diagram of Servo Amplifier
57
I/O Signals
58
Connectors and Signal Arrangements
58
Signal Explanations
62
Detailed Description of the Signals
71
Position Control Mode
71
Speed Control Mode
76
Torque Control Mode
78
Position/Speed Control Change Mode
81
Speed/Torque Control Change Mode
83
Torque/Position Control Change Mode
85
Alarm Occurrence Timing Chart
86
Interfaces
87
Common Line
87
Detailed Description of the Interfaces
88
Input Power Supply Circuit
93
Connection Example
93
Terminals
95
Power-On Sequence
96
Connection of Servo Amplifier and Servo Motor
97
Connection Instructions
97
Connection Diagram
97
I/O Terminals
99
Servo Motor with Electromagnetic Brake
101
Grounding
104
Servo Amplifier Terminal Block (TE2) Wiring Method
105
For the Servo Amplifier Produced Later than Jan. 2006
105
For the Servo Amplifier Produced Earlier than Dec. 2005
107
Instructions for the 3M Connector
108
Power Line Circuit of the MR-J2S-11KA to MR-J2S-22KA
109
Connection Example
109
Servo Amplifier Terminals
110
Servo Motor Terminals
111
4 Operation
114
When Switching Power on for the First Time
114
Startup
115
Selection of Control Mode
115
Position Control Mode
115
Speed Control Mode
117
Torque Control Mode
118
Multidrop Communication
119
5 Parameters
120
Parameter List
120
Parameter Write Inhibit
120
Lists
121
Detailed Description
145
Electronic Gear
145
Analog Monitor
149
Using Forward/Reverse Rotation Stroke End to Change the Stopping Pattern
152
Alarm History Clear
152
Position Smoothing
153
6 Display and Operation
154
Display Flowchart
154
Status Display
155
Display Examples
155
Status Display List
156
Changing the Status Display Screen
157
Diagnostic Mode
158
Alarm Mode
160
Parameter Mode
161
External I/O Signal Display
162
Output Signal (DO) Forced Output
165
Test Operation Mode
166
Mode Change
166
Jog Operation
167
Positioning Operation
168
Motor-Less Operation
169
7 General Gain Adjustment
170
Different Adjustment Methods
170
Adjustment on a Single Servo Amplifier
170
Adjustment Using MR Configurator (Servo Configuration Software)
171
Auto Tuning
171
Auto Tuning Mode 1
171
Auto Tuning Mode Operation
173
Adjustment Procedure by Auto Tuning
174
Response Level Setting in Auto Tuning Mode
175
Manual Mode 1 (Simple Manual Adjustment)
176
Operation of Manual Mode 1
176
Adjustment by Manual Mode 1
176
Interpolation Mode
179
Differences in Auto Tuning between MELSERVO-J2 and MELSERVO-J2-Super
180
Response Level Setting
180
Auto Tuning Selection
180
8 Special Adjustment Functions
182
Function Block Diagram
182
Machine Resonance Suppression Filter
182
Adaptive Vibration Suppression Control
184
Low-Pass Filter
185
Gain Changing Function
186
Applications
186
Function Block Diagram
186
Parameters
187
Gain Changing Operation
189
9 Inspection
192
10 Troubleshooting
194
Trouble at Start-Up
194
Position Control Mode
194
Position Control Mode Troubleshooting
194
Speed Control Mode
197
Torque Control Mode
198
When Alarm or Warning Has Occurred
199
Alarms and Warning List
199
Remedies for Alarms
200
Remedies for Warnings
206
11 Outline Dimension Drawings
208
Servo Amplifiers
208
Connectors
215
12 Characteristics
218
Overload Protection Characteristics
218
Power Supply Equipment Capacity and Generated Loss
219
Dynamic Brake Characteristics
222
Encoder Cable Flexing Life
224
Inrush Currents at Power-On of Main Circuit and Control Circuit
225
13 Options and Auxiliary Equipment
226
Options
226
Regenerative Brake Options
226
Brake Unit
235
Power Regeneration Converter
237
External Dynamic Brake
240
Cables and Connectors
243
Junction Terminal Block (MR-TB20)
251
Maintenance Junction Card (MR-J2CN3TM)
253
Battery (MR-BAT, A6BAT)
254
MR Configurator (Servo Configurations Software)
255
Power Regeneration Common Converter
257
Heat Sink Outside Mounting Attachment (MR-JACN)
261
Auxiliary Equipment
264
Recommended Wires
264
No-Fuse Breakers, Fuses, Magnetic Contactors
267
Power Factor Improving Reactors
267
Power Factor Improving DC Reactors
268
Relays
269
Surge Absorbers
269
Noise Reduction Techniques
269
Leakage Current Breaker
275
EMC Filter
277
Setting Potentiometers for Analog Inputs
279
14 Communication Functions
280
Configuration
280
RS-232C Configuration
281
Communication Specifications
282
Communication Overview
282
Parameter Setting
283
Protocol
284
Character Codes
286
Error Codes
287
Checksum
287
Time-Out Operation
288
Retry Operation
288
Initialization
289
Communication Procedure Example
289
Command and Data No. List
290
Read Commands
290
Write Commands
291
Detailed Explanations of Commands
293
Data Processing
293
Status Display
295
Parameter
296
External I/O Pin Statuses (DIO Diagnosis)
298
Disable/Enable of External I/O Signals (DIO)
299
External Input Signal ON/OFF (Test Operation)
300
Test Operation Mode
301
Output Signal Pin ON/OFF Output Signal (DO) Forced Output
303
Alarm History
304
Current Alarm
305
Other Commands
306
15 Absolute Position Detection System
308
Outline
308
Features
308
Restrictions
308
Specifications
309
Battery Installation Procedure
310
Standard Connection Diagram
311
Signal Explanation
312
Startup Procedure
313
Absolute Position Data Transfer Protocol
314
Data Transfer Procedure
314
Transfer Method
315
Home Position Setting
324
Use of Servo Motor with Electromagnetic Brake
326
How to Process the Absolute Position Data at Detection of Stroke End
327
Examples of Use
328
Melsec-A1S (A1Sd71)
328
Confirmation of Absolute Position Detection Data
369
Absolute Position Data Transfer Errors
370
Corrective Actions
370
Error Resetting Conditions
372
Appendix
374
App 1. Signal Arrangement Recording Sheets
374
App 2. Status Display Block Diagram
375
App 3. Combination of Servo Amplifier and Servo Motor
376
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