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Lister Petter LPWS Series Manuals
Manuals and User Guides for Lister Petter LPWS Series. We have
2
Lister Petter LPWS Series manuals available for free PDF download: Workshop Manual, Operator's Handbook Manual
Lister Petter LPWS Series Workshop Manual (89 pages)
Brand:
Lister Petter
| Category:
Engine
| Size: 4.02 MB
Table of Contents
Associated Publications
2
Operators Handbooks
2
Table of Contents
3
If Problems Occur
4
Introduction
4
Training
4
Safety Precautions and Safe Working Practices
5
Caution and Warning Symbols
5
Handling Fluids Safely
5
General Information
5
Handling Chemical Products Safely
6
Alternator Precautions
6
Safe Maintenance Considerations
6
High Pressure Fluids
6
Fuel System Precautions
7
Safety Symbols
7
Precautions for Oil, Filters and Elements
7
Engine Features
8
Engine Identification
9
Build Information
9
Engine Serial Number
9
Nomenclature
9
Battery Details
10
Battery Polarity
10
Recommended Battery Type
10
Connecting Batteries
10
Cold Starting Performance
11
Ambient Temperature Range °C (°F)
11
Preliminary Instructions
12
Dismantling and Rebuilding
12
The Air Cleaner
12
Engine Servicing and Adjustments
12
LPW and LPWT
13
Intake Restriction
13
The Cold Start Aid
13
The Manifolds and Silencer
13
Turbocharger
14
Removing the Turbocharger
14
Refitting the Turbocharger
14
The Crankcase Breather
14
The Starter Motor
15
The Alternator
15
Removing the Starter Motor
15
Replacing the Starter Motor
15
Removing the Alternator
16
Replacing the Alternator
16
The Drive Belt
16
The Fuel Lift Pump
17
Drive Belt Tension Value
17
The Fuel Tank
17
Tensioning the Drive Belt
17
Replacing the Fuel Lift Pump
18
Priming the Fuel System
18
Filter and Agglomer Ator
18
The Fuel Injection Pump
18
Removing a Fuel Pump
19
Servicing the Fuel Pump
19
Refitting a Fuel Pump
19
Fuel Pump Shims
20
Fuel Pump Shim Packs
20
Fuel Pump Timing
20
Timing Gauge Method
20
Fuel Pump Timing Values
21
Fuel Injector Part Numbers
22
The Fuel Injector
22
Fuel Injector Settings
23
Cleaning and Servicing the Injector
23
Replacing an Injector
23
Delivery Valve Holder
23
The Oil System
24
Lubricating Oil Pressure
24
The Oil Dipstick
25
Oil and Filter Changes
25
Draining the Oil Sump
25
Refilling the Oil Sump
25
The Oil Filter
26
Oil Filter Capacity
26
Oil Filter Identification
26
Capacity between Dipstick Marks
26
Changing the Oil Filter
27
Filter Mounting Bracket
27
The Oil Cooler
27
Industrial Oil Coler
28
Valve Rocker Removal
28
Refitting a Cylinder Head
28
The Cylinder Head
28
Head Bolt Locations - LPW /LWS
29
Head Bolt Locations - LPW(S)T4
29
Valve Rocker
29
The Hydraulic Tappets
30
Cylinder Head Clearance
30
Checking the Clearance
30
Valve Tappet Compressing Tool 317-50107
30
Removing a Valve
31
Water Cooled Gasket Part Numbers
31
Refitting a Valve
31
The Valves
31
The Valve Seats
32
Valve Seat and Recess Cutting
32
Valve Seat Depth
32
The Valve Guides
33
Valve Guide and Seal Part Numbers
33
Refitting a Valve Guide
33
The Crankcase Door
33
The Gear End Cover
34
Removing the Crankcase Door
34
Replacing the Crankcase Door
34
Removing the End Cover
34
Fitting a New End Cover Oil Seal
35
Fitting the End Cover
35
Replacing the Camshaft
36
The Camshaft
36
Removing the Camshaft
36
Inspection of the Camshaft
36
The Camshaft Bush
37
Removing the Bush
37
Camshaft End Float
37
The Piston
38
Removing a Piston
38
The Piston Rings
38
Compression Ring
38
Piston Oil Jets
39
Inspecting and Servicing the Piston
39
Fitting a Piston
39
Removing the Flywheel
40
The Connecting Rod
40
Checking Bearing Clearance
40
The Flywheel
40
Refitting the Flywheel
41
Fitting the Flywheel Housing
41
Removing the Bearing Housing
41
Removing the Flywheel Housing
41
Refitting the Main Bearing Housing
42
Main Bearing Housing Oil Seal
42
Fitting the Oil Seal
42
The Crankshaft Pulley
43
Refitting Oil Seals
43
Removing the Crankshaft
43
Early Engies
43
Crankshaft End Float
44
Checking Crankshaft End Float
44
Inspecting the Crankshaft
44
Refitting the Crankshaft
44
Removing Main Bearings
45
Crankshaft Main Bearings
45
Fitting New Bearings
45
The Oil Strainer and Pump
46
Fitting Centre Main Bearings
46
Removing the Pump and Strainer
46
Refitting the Pump and Strainer
47
Engine Block Coolant Capacity
47
The Water Cooling System
47
Radiator Cooling
47
Thermostat
48
Flushing the Cooling System
48
Flushing the Engine Block
48
Thermostat Identification
48
Radiator Coolant Capacity
49
Replacing the Thermostat
49
The Radiator Cap
49
The Radiator
49
Removing the Radiator
50
The 'London' Fan
50
Replacing the Radiator
50
Removing and Fitting the 'London' Fan
50
The Water Circulating Pump
51
Removing the Water Pump
51
Fan Data
51
Removing and Fitting the Fral Fan
51
The Governor
52
Removing the Governor
52
Fitting the Governor
52
Schematic Diagram of the Governor
52
Changing Governor Weights
53
Governor Weights and Springs
53
Governor Sleeve and Washer Combinations
53
Setting the Governor
55
Governor "E" Setting
55
Governor "G" Setting
55
Speed Quadrants
56
Setting the Stop/Run Lever
56
Variable Speed Adjustment
56
Setting the Control Lever
56
Adjusting the Engine Speed
57
Idling Speed Adjustment
57
Idling Speeds
57
Speed Adjustment Set Screws
57
Engines Running above 1800 R/Min
58
Crankcase Vacuum
58
Engines Running up to 1800 R/Min
58
Lubricating Oils
59
The Oil Specification
59
European Oil Specifications
59
Engine Fluids
59
Engine Fluids - Coolant Concentrate
60
Engine Fluids - Fuel
60
Low Temperature Fuels
60
Concentrate Specification
60
Concentration
61
Industrial Engine Operating Instructions
62
Oil Pressure Switch
62
Manifold Heater Plug
62
Operating Instructions
62
Key Start
63
Starting Control
63
Stopping the Industrial Engine
64
Stopping
64
Waste Disposal Precautions
65
Initial Attention
65
Routine Maintenance
65
Interim Maintenance
66
Oil and Filter Change Periods
66
Routine Maintenance - Schedule Hours
66
Sealing Compounds
68
Spanner Torques
69
Starter Motor Terminal Torques
69
Piston Ring Wear
70
Cylinder Bore Wear
70
Dimensions of Wearing Parts
70
Decarbonising
70
Dimensions
71
Controlled Expansion Pistons
71
Non-Controlled Expansion Pistons
71
Long Term Storage
73
Preparing the Engine for Storage
73
Returning the Engine to Service
73
Preliminary Information
74
Troubleshooting
74
Difficult Starting or Failure to Start
75
Excessive Carbon Deposits
75
White Exhaust Smoke
75
Heavy Blue Exhaust Smoke
75
Undercharging
76
Overheating
76
High Fuel Consumption
76
Lack or Loss of Power
76
Build Details
77
Engine Build Details
77
Technical Data
80
Dismantling an Engine
82
Rebuilding an Engine
82
Dismantle and Rebuild
82
Formulae
84
Piston Speed
84
Cyclic Irregularity
84
Conversion Factors
84
Rate of Flow - Volume
85
Pressure - Table 1
85
Lister Petter LPWS Series Operator's Handbook Manual (48 pages)
Brand:
Lister Petter
| Category:
Engine
| Size: 2.42 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Using the Handbook
7
Engine Identification
7
Engine Models
8
Running in
8
2 Safety Information
9
General Safety Information
9
Emergency Precautions
9
General Precautions
10
Emissions
10
Personal Safety
10
Safety Symbols
11
Precautions with Chemicals
11
Fuel and High Pressure Fluids
12
Fuel System Precautions
13
Precautions with Filters and Elements
13
Precautions with Oil Seals
14
Precautions with Batteries
14
Precautions with Electrical Systems
15
Waste Disposal
15
Precautions before Starting Engine
16
Lifting Precautions
16
Precautions before Maintenance
16
3 Technical Data
17
Technical Data Table
17
Combustion Air
17
The Cooling System
17
4 Operating Instructions
18
General Information
18
Keystart
19
Failure to Start
20
Stopping of Engine
21
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