Honeywell Precision Platform 4022-31 Manuals

Manuals and User Guides for Honeywell Precision Platform 4022-31. We have 1 Honeywell Precision Platform 4022-31 manual available for free PDF download: System Manual

Honeywell Precision Platform 4022-31 System Manual (239 pages)

Brand: Honeywell | Category: Scanner | Size: 7.62 MB

Table of Contents
5
Introduction
15
Audience
16
About this Manual
16
Related Reading
17
Conventions
17
Honeywell, Vancouver Operations Part Numbers
19
Figures in this Manual
19
Understanding the Drawing Package and Part Numbering System
20
System Overview
23
Features and Benefits
23
Precision Platform 4022 Scanners
23
Precision Platform for da Vinci with Remote PMP
23
Precision Platform for Mxopen
23
Data Sheet
24
Differences between 4022 Series Scanner Models
26
Site Preparation
27
Obtaining the Latest Scanner Installation Drawings
28
Choosing a Scanner Location
28
Allocating Space
30
Precision Platform Dimensions
30
Precisionpak Head Dimensions
31
Clearance Requirements
32
Building Mounting Pedestals
33
Obtaining Lifting Equipment
33
Installing Cables
35
Installing Conduits
35
Installing Cable Trays
36
Providing a Safety Ground
38
Providing AC Power
38
Table 2-1 Minimum Separation of Signal and Power Cables
38
Power Quality
39
DC Power Supplies
39
Providing the Communications Network
39
Table 2-2 Maximum Distances for Communication Network Cables
39
Providing Low Pressure Purge Air
40
Blowers and Motors
40
Providing High Pressure Instrument Air
41
Table 2-3 Motors and Blowers for Low Pressure Air
41
Providing External Cooling Fluid
42
Head Temperature Control with Coolant
42
Sensor Platform Temperature Control
42
Head Air Temperature Control
43
Table 2-4 Head Temperature Trim Heater Control Settings
43
Head Purge Air
44
Sheet Guide Temperature Control
44
Table 2-5 Sheet Guide Heater Jumper Setting
44
Table 2-6 Air Wipe Heater Control Settings
44
PMP Electronics Enclosure Temperature Control with Coolant
45
Choosing a Head Cooling Configuration
46
Table 2-7 Configurations for Cooling Heads and PMP Enclosure Depending on Site and System Characteristics
46
Using Mill Water or Other Potable-Quality Water in an Open-Loop System
47
Setting up a Chiller Backed up by an External Open Loop
48
Choosing the Chiller Location
49
Connecting the Chiller to the Precision Platform
49
Establishing a Backup System for the Chiller
50
Chillers and Chiller Requirements
50
Life and Warranty
50
Size and Capacity
50
Body and Condenser Fins
51
Reservoir
51
Coolant Pump
52
Voltage
52
Protecting the Precision Platform from Process Operations
52
Ensuring Radiation Safety
52
Radiation Safety Circuits
53
Where to Find Information on Radiation Safety
53
Radiation Safety Training Manual for Customers
53
Radiation Safety Training Manual for Honeywell Employees
54
Scheduling Installation Personnel
55
Scheduling Installation Personnel to Set Precision Platform Setup Parameters
55
Installation
57
Inspecting the Precision Platform on Receipt
58
Receiving Inspection
58
Receiving Radioactive Sources and Radiation Safety
58
Receiving Radioactive Sources
59
Removing Safety Shields
60
Moving the Precision Platform
60
Preparing the Mounting Hardware
60
Preparing to Lift the Precision Platform
61
Attaching the Precision Platform to a Crane
61
Lifting, Placing, Leveling and Bolting down the Precision Platform
63
Figure 3-1 Lifting the 4022 Precision Platform
63
Preparing the Expansion Joint
64
Cabling the Precision Platform
65
Figure 3-2 Expansion Joint
65
Hooking up AC Power
66
Connecting Air Sources
67
Connecting Low-Pressure Air for Beams and End Supports
67
Connecting High-Pressure Air for the Heads
67
Solutions for Condensation Problems
69
Connecting External Coolant Fluid
69
Figure 3-3 Air and Coolant Distribution at the Precisionpak
69
Connecting External Cooling Fluid to the Precision Platform
70
Installing a Water-To-Water Heat Exchanger
70
System Testing and Verification
73
Testing for Radiation Safety During Installation
73
Testing the Precision Platform Operation
74
Starting and Stopping Precision Platform Head Movement
75
Figure 4-1 Scanner Moving Heads Warning Placard
75
Figure 4-2 Sensor Head-To-End Support Caution Placard
76
Figure 4-3 Belt-Pulley Pinch Point Caution Placard
77
Figure 4-4 Operator Station Scan Control Buttons
77
Observing the Precision Platform in Motion
78
Figure 4-5 Multi-Scanner Control Dialog Box
78
Using the Motor Controller to Troubleshoot Scanning Operations
80
Verifying Drive Motor Torque
81
Verifying Torque Setting with Motor Controller Panel
82
Table 4-1 Motor Controller Settings
83
Verifying Main Drive Belt Tension
84
Verifying Head Alignment
84
Verifying Cross Direction and Machine Direction Head Alignment
85
Verifying Vertical Direction Head Alignment
85
Testing Operator Console Inputs to Scanning and Other Functions
86
Checking and Adjusting Head Cooling System
87
Monitoring Internal Head Temperatures
87
Adjusting Sheet Guide and Air Wipe Heat Levels
88
Connecting the Sheet Guide Heaters
88
Adjusting the Setpoint of Air Wipe Heaters
89
Internal Head Air Pressure
90
Table 4-2 Air Wipe Heater Controller Settings
90
Checking Sensor Stability
91
Stability and Verification Procedures
91
Reviewing Precision Platform Configuration Parameters
93
Precision Platform 4022 Series Scanner Components
95
Figure 5-1 Precision Platform 4022-30/31/40 Scanner
97
Scanner, PMP and Mxopen Application Manager
98
Figure 5-2 Typical Configuration - 4022-31 Precision Platform Scanner with Remote PMP
98
Precision Platform 4022 Scanner Frame
99
Figure 5-3 Typical Configuration - 4022-30 Precision Platform Scanner with Existing Mxopen
99
Beams
100
Absorbing Horizontal Expansion and Contraction
100
Cooling and Purging the Frame with Air
101
Head Drive System
102
Figure 5-4 Head Drive System (4022 Scanners)
102
Head Movement Monitoring and Control
103
Preset Switch
103
Table 5-1 Head Movement Monitoring and Control Switches
103
Crash Switches
104
Emergency Stop Switches
105
End Supports and Operator Controls
105
Distant End Support
105
Scan Control Panel
106
Figure 5-5 Distant End Support
106
Figure 5-6 Scan Control Panel
107
Table 5-2 Scan Control Panel Buttons and Switches
107
Sensor Shutter Status Satellite Box
108
Cable End Support
109
Figure 5-7 Cable End Support
110
Sample and Reference Panel
111
Scan Control Switch Panel Decoder PCB
111
Figure 5-8 Switch Decoder Board for Scan Control Panel
112
Precisionpak Heads
113
Head Covers
113
Outboard Heads
114
Head Contents
114
Figure 5-9 Precisionpak4 Heads
114
Sensors
115
Figure 5-10 Head Contents
115
Termination/Configuration Pcbs
116
Figure 5-11 Sensor Termination Pcbs
117
Environment Control Unit
118
System-Level Electronics and Connections
119
Figure 5-12 Environmental Control Unit (ECU)
119
Routing and Processing
120
Figure 5-13 System Level Electronics and Connections
121
Scanner Control Hardware Circuitry
122
On-Screen Scanner Setup and Diagnostics
123
Internal Environment Control for the Heads and PMP Enclosure
124
Cooling Fluid Systems
124
Precisionpak Head Environment Control Devices
125
Cable End Electrical Assemblies and Precision Measurement Processor
127
Cable End Electrical Overview
128
Figure 6-1 Cable End Electrical Overview
130
Cable End Electrical Assemblies
131
AC Power Distribution Assembly
131
Current Protection
132
Figure 6-2 AC Power Distribution Assembly
132
Over-Temperature Protection
133
AC Motor
133
Encoder Assembly
133
Motor Controller
133
Password Entry
134
Configuration
134
230/56 VAC Heater Transformer
135
Cable End Electrical PC Boards
136
Termination Board
136
Figure 6-3 56 VAC Heater Transformer
136
Termination Board Leds, Jumpers, Fuses
139
Termination Board Connectors and Signals
140
Logic PCB
152
Remote 4604-02 PMP
153
MSS Electronics
155
Summary of Parts Used in MSS Assemblies
155
Miscellaneous Interlocks, Switches and Accessories
157
Interlocks
157
Head-Split Interlock
157
Ash Interlock
157
Termination Board Switches
157
Computer/Manual Switch S1
158
Scan/Forward Switch S2
158
Offsheet/Reverse Switch S3
158
Frame Controller Switches
158
Sheet Guide Heater Circuitry
159
Ash Sensor Safety Interlock
159
Radiation Fault/Protect Board
159
Setting the Voltage Threshold
160
Preventing False Triggering
161
Precision Wire Calender 4022-40
163
Precisionpak4 Head for Wire Calender
164
Wire Calender Head Sensor Compliment
164
Wire Calender Head Gap Kit
165
Standardize Shelf and Sample Paddle
165
Ensuring Radiation Safety
165
Wire Calender Radiation Status Indicators
165
Wire Calender Headsplit Safety Interlocks
167
Separating the Wire Calender Scanner Heads
167
Head Removal and Breakaway Heads
169
Preventive Maintenance Schedules
171
Preventive Maintenance Tasks
172
Maintaining a Scanner Logbook
175
Scanner Maintenance
177
General Maintenance Tasks
178
External Surfaces
178
Beams
178
Maintaining the Mechanical Expansion Joint
178
Switches, Buttons, Lamps, and Fuses
179
AC Main Voltage
179
Chiller
179
Removing and Replacing Cover Sections
179
Eliminating Condensation on Covers
180
Air System
181
Air Pressures and Flow
181
Air Filter
181
Air Wipe
181
Vents
181
Maintaining the Scanner Air Purge System
181
Checking Air Flow
181
Checking Air Inlet Filters
181
Power Tracks
182
Maintaining the Power Tracks
182
Inspection of the Power Tracks
183
Adjustment of the Power Tracks
184
Replace Upper and Lower Power Track
187
Carriages, Static Drain Wire and Tracks
188
Replacing the Carriage Wheels
188
Static Eliminator Drain Wire
190
Inspecting and Replacing the Static Drain Lines
191
Scanner Tracks
191
Cleaning the Tracks
192
Dust Wipers
193
Beam Seals (Optional)
193
Inspecting the Optional Beam Seals (if Present)
193
Replacing the Beam Seals
193
Drive Belt System
195
Inspecting the Drive Belts
195
Replacing the Motor Drive Belt
195
Adjusting Belt Tension and Head CD Alignment
197
Adjusting Head MD Alignment and Gap
199
Replacing Head Drive Belts
200
Replacing Belt Idler Pulleys
202
Adjusting the Belt Support Brackets
203
Head Separation Clutch
205
Maintaining the Head Separation Clutch
205
Clutch Pin Replacement
207
Removing the Clutch Assembly
207
Clutch Disassembly
207
Clutch Reassembly
208
Installing the Clutch Pulley Assembly on the Scanner
208
Motor and Encoder
209
Replacing the Head Position Encoder
209
Inspect/Clean Motor
209
Replace AC Motor
209
Limiting Drive Motor Torque
211
Verifying Drive Motor Torque
212
Verifying Torque Setting with Motor Controller Panel
212
Adjusting Torque with Motor Controller Panel
213
Replacing the Motor Controller
213
Heads and Sensors
214
Separating the Heads
214
Realigning the Heads after Clutch Separation
216
Head Removal and Installation
217
Maintaining the Precisionpak Heads
218
Head Air Purge
219
Maintaining Head Internal Temperatures
223
Setting Internal Head Temperature
225
Sheet Guide Heaters
226
Air Wipe Heaters
227
Liquid Cooling Systems
227
Maintaining the Potable Water Cooling System (Open Loop)
227
Maintaining the Water-To-Water Heat Exchanger Cooling System (Closed Loop)
228
Maintaining the Chiller (Closed Loop)
229
Maintaining the PMP Enclosure Cooling
229
Radiation Safety
230
Storage, Transportation and Disposal
231
Storage and Transportation Environment
231
Disposal
231
Solid Materials
232
Disposal of Radioactive Sources
232
Storing Radioactive Sources
232
Glossary
235
System
236

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Honeywell Precision Platform 4022-31 System Manual (239 pages)

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