GEA ARIETE Manuals

Manuals and User Guides for GEA ARIETE. We have 1 GEA ARIETE manual available for free PDF download: Instructions For Use And Maintenance Manual

GEA ARIETE Instructions For Use And Maintenance Manual (557 pages)

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Brand: GEA | Category: Water Pump | Size: 23.99 MB

Contents - Sections
3
Technical Specifications
4
Technical Data Sheet
5
Instrument Signal Lines
8
Instrument Symbols
8
Process Lines
8
To Concept Flow Sheet
8
Letter Code for Identification of Instrument Functions
9
General Information - Index
13
Safety
14
Personnel Safety
15
Safety Information
15
Use of the Machine in Dangerous Zones
16
Identification of the Machine
19
Handling
22
Receiving and Checking the Machine
25
Storage
26
Storage before Installation
26
Storage for Periods Longer than 3 Months
26
Installation
27
Positioning
27
Access to the Inside of the Machine
28
Machine Leveling
29
Connection to Utilities and Product Line
30
Positioning the Electric Equipment
35
Electrical Connections
36
Direction of Rotation of Electric Motors
37
Control Board to be Provided by the Customer
38
Electric Motor Supplied by the Customer
38
Special Notes
38
Notes on Machine Test
39
Cleaning the Machine
40
Demolition and Disposal
41
Options
42
Second Stage Homogenizing Valve
42
Aseptic Execution
43
Sterilizing the Machine
44
Regulating the Flow of Cooling Water
44
Descaling and Washing
44
Partial Homogenizing System
45
How the Bypass System Works
46
Operation & Use of the Machine
48
Generals
49
Checks before Start-Up
50
Operator’s Position
53
Start-Up Procedure
53
Control Panel
54
Start-Up
55
Homogenizing Pressure Adjustment
57
Operation and Adjustment
57
Homogenizing Pressure Adjustment - 2 Stages
59
Remote Pneumatic Control (Optional)
61
Emergency Stop
62
Machine Stop
62
Cleaning
63
Overpressure Valve
65
Safety Devices
65
Operation
66
Emergency Push-Button
67
Protections on Main Motor
67
Compression Head Guard
68
Troubleshooting
69
Maintenance - Index
77
Ordinary Maintenance Operations
79
Periodical Maintenance Table – Generic for All Machines
80
Periodical Maintenance Table for High-Pressure Machines
82
Tightening Nuts and Studs
84
Compression Head (Multi-Block Vhp)
86
Pumping Plungers
87
Disassembling
88
Assembling
89
Plunger Seals
91
Suction and Delivery Valves
95
To Remove the Valve Assemblies Requires
95
To Mount the Valve Assemblies
97
Valve Seats
98
Homogenizing Group
99
Homogenizing Valve
99
Pneumatic Actuator
105
Possible Configurations for the Homogenizing Valve
105
Aseptic Version
106
Overpressure Valve and Pressure Gauge
107
Pressure Gauge
110
Transmission
115
Reduction Gear
116
Lubrication Oil
117
Oil Change Intervals
118
Installing the Belts
118
Inspection of the Pulleys
118
Alignment Check
119
Selection of Belts
119
Assembly of the Belts
120
Stretching the Belts
121
Belts Tensioning – First Method
122
Belts Tensioning – Second Method
122
Dirt and Foreign Materials
124
Look and Listen
124
Maintenance of Belts
124
Overloads
124
Wear
125
Tensioning
125
Exposure to Heat
125
Assembling and Disassembling of Pulleys
126
Power End - Crankcase
127
Replacing Guide Plunger Gaskets
129
Forced Lubrication with Motor-Driven Pump
133
Oil Level Check
135
Pressure Check
136
Oil Change
137
Oil Filters Change
138
Vapour Condensate Discharge
138
Oil Cooler Maintenance
139
Pneumatic Plant
140
Pneumatic Plant with Local Manual Adjustment
143
Pneumatic Plant with Remote Pressure Adjustment
144
Aseptic Plant
146
Cleaning the Haet Exchanger
146
Aseptic Chambers
147
Spare Parts Catalogue
149
How to Use the Spare Parts Catalogue
150
How to Order Spare Parts
151
Recommended Spare Parts
153
Maintenance Box
156
Spare Parts List and Assembly Drawings
158
VHP Ball Valve Assembly
162
Clamped Plunger Assembly
164
Packing Group Assembly Drawing
166
Aseptic Chamber Assembly Drawing
168
Pressure Gauge Assembly
170
Overpressure Relief Valve Group Assembly
172
Homog. Group 11.9-30 HP Assembly
174
Transmission Body Assembly
176
VHP Manifold Group Assembly
180
Outlet Flange Group Assembly
182
Pneumatic Circuit Diagram
184
Electrical Diagrams
197
Index Page
199
Electrical Equipment List
204
Electrical Circuit Diagram
211
Terminal Boards
246
Electrical Wire Colors
247
How to Read Elictrical Diagram
247
Plates List on Switchboard Front
248
Cables List
251
Thermal Protection Devices List
252
Switchboard Specification
253
Connections and Terminal Assignment
269
Description and Construction
269
General Specifications
273
Conductor Cross-Sections - Main Circuit
275
3RV1 Circuit Breaker as a "Manual Motor Starter"
276
3RV10.A Circuit Breaker as "Combination Motor Controller Type E"
277
Rated Short-Circuit Breaking Capacity
278
3RT10 Contactors for Switching Motors
281
3RT1 Contactors for Switching Motors
282
3RT1.1 Contactors for Switching Motors
284
3RT10 2. Contactors for Switching Motors
285
Auxiliary Circuit
285
3RT102. Contactors for Switching Motors
286
3RT10 3. Contactors for Switching Motors
287
3RT10 4. Contactors for Switching Motors
291
3RT14 Contactors, 3-Pole
295
3RT15 Contactors, 4-Pole (2 no Contacts + 2 NC Main Contacts)
298
3RT16 Capacitor-Switching Contactors
299
3RT10 Contactor Relays (Interface)
299
Accessories for 3RT1. Contactors
300
3RA14 Contactor Combinations for Star-Delta Starting
301
Accessories (Order Separately)
304
Coil Ratings
304
Specifications
304
Approved Standards
305
Characteristics
305
Contact Ratings
305
Life Expectancy Characteristics
305
Engineering Data
306
Maximum Switching Power
306
Life Expectancy
307
Dimensions
308
Terminal Arrangement/Internal Connections (Bottom View)
308
Safety Standards for Sockets
310
Socket for MY
310
Hold-Down Clips
313
Mounting Plates for Back-Connecting Sockets
313
Supporting Tracks
314
Tracks and Accessories
314
Solid-State Timer
315
Electrical Life Expectancy (Reference Value)
318
Mounting Height
321
Timers
321
Track Mounting/Front Connecting Sockets
322
Back Connecting Sockets
323
Socket Mounting Plates
324
Pulse Operation
325
Precautions
326
Elapsed Time Counters
331
Table of Contents
335
Safety

337
- Software Version
  337
- Safety Regulations
  338
- Warning against Unintended Start
  338
Introduction

340
- Available Literature
  341
- General Technical Data
  342
- Electrical Data
  348
  - According to International Requirements
    348
  - Mains Supply 3 X 200 - 240 V
    352
- Mechanical Dimensions
  372
  - Mechanical Installation
    375
  - Enclosure Protection
    375
  - Field Mounting
    375
  - Electrical Installation
    381
  - Electrical Installation, Power Cables
    382
  - Electrical Installation, Enclosures
    385
- EMC-Correct Electrical Installation
  389
- Use of EMC-Correctcables
  391
- Earthing of Braided Screened/Armoured Control Cables
  392
  - Correct Earthing
    392
  - Wrong Earthing
    392
  - Cables for Serial Communication
    392
  - Tightening-Up Torques and Screw Sizes
    393
  - Brake Resistor Terminals
    393
- Connection of Mains
  393
- High Voltage Test
  393
- Safety Earthing
  393
- Extra Protection (RCD)
  393
- RFI Switch
  394
  - Mains Supply Isolated from Earth
    394
  - Mains Supply Connected to Earth
    394
- Installation of Motor Cables
  397
- Connection of Motor
  397
  - Direction of Motor Rotation
    397
  - Parallel Coupling of Motors
    397
- Installation of Brake Cable
  398
- Installation of Relay Terminals
  398
- Installation of 24 Volt External DC Supply
  398
- Installation of Loadsharing
  398
- Supply of Fan
  399
- Installation of Brake Resistor Temperatureswitch
  399
- Bus Connection
  399
- Switches 1-4
  400
- Installation of Control Cables
  400
- Connection Examples
  402
  - 2-Wire Start/Stop
    402
  - Pulse Start/Stop
    402
  - Setup Change
    402
  - Two-Wire Transmitter
    403
  - 4-20 Ma Reference with Speed Feedback
    403
  - Encoder Connection
    403
- Display
  405
Operation of the VLT Frequency Converter

405
- Control Panel
  405
- Leds
  405
- Control Keys
  406
  - Control Key Functions
    406
  - Display Read-Out State
    406
  - Display Mode
    406
  - Display Mode - Selection of Read-Outstate
    407
  - Parameter Setup
    408
  - Structure for the Quick Menu Mode Versus the Menu Mode
    408
- Quick Setup Via Quick Menu
  409
- Parameter Selection
  409
- Menu Mode
  409
- Manual Initialisation
  411
  - Menu Structure
    412
  - Application Configuration
    413
- Setting of Parameters
  413
  - Speed Control, Open Loop
    413
  - Speed Control, Closed Loop (PID)
    413
  - Process Control, Closed Loop (Process PID)
    414
  - Torque Control, Open Loop
    414
  - Torque Control, Speed Feedback
    415
  - Special Motor Characteristics
    416
- Shift between Local and Remote Control
  417
Special Functions

417
- Control with Brake Function
  418
- Selection of Brake Resistor
  418
- Handling of Single References
  420
- Handling of Multi-References
  422
  - Relative
    423
  - External/Preset
    423
- Automatic Motor Adaptation, AMA
  424
  - How to Perform an AMA
    425
  - Discontinue AMA
    425
  - Warnings and Alarm Messages
    425
- Control of Mechanical Brake
  428
  - Mechanical Brake Control
    429
  - Extended Mechanical Brake Control
    429
- PID for Process Control
  431
  - Inverse Control
    431
  - Anti Windup
    431
  - Start-Up Conditions
    431
- PID for Speed Control
  432
  - Differentiator Gain Limit
    432
  - Lowpass Filter
    432
  - Optimisation of the Process Regulator
    432
- Quick Discharge
  433
- Mains Failure/Quick Discharge with Mains Failure Inverse
  434
- Flying Start
  436
- Normal/High Overload Torque Control, Open Loop
  436
- Internal Current Regulator
  437
- Programming of Torque Limit and Stop
  437
- Operation and Display
  438
- Display Scaling of Motor Frequency
  440
- Load and Motor
  444
  - Motor Frequency
    446
  - Motor Current (MOTOR CURRENT)
    446
  - Rated Motor Speed
    447
  - Stator Resistor (STATOR RESIST)
    447
  - Stator Reactance
    448
  - Motor Magnetizing, 0 Rpm
    448
  - Min. Frequency Normal Magnetizing
    448
  - Load Compensation at Low Speed
    449
  - Load Compensation at High Speed
    449
  - Slip Compensation
    449
  - Slip Compensation Time Constant
    449
  - Resonance Dampening
    450
  - Resonance Dampening Time Constant
    450
  - High Starting Torque
    450
  - Start Function (START FUNCTION)
    450
  - Function at Stop
    451
  - Min. Frequency for Activating Function at Stop
    451
  - DC Holding Current
    451
  - DC Braking Current
    451
  - DC Braking Time
    452
  - DC Brake Cut-In Frequenc
    452
  - Motor Thermal Protection
    452
  - External Motor Fan
    453
  - Start Frequency
    453
  - Initial Voltage (INITIAL VOLTAGE)
    453
  - Output Frequency Range/Direction
    454
  - Output Frequency Low Limit
    454
  - Output Frequency High Limit
    454
- References and Limits
  454
  - Reference/Feedback Area
    455
  - Minimum Reference
    455
  - Maximum Reference
    455
  - Ramp Type
    455
  - Ramp-Up Time
    456
  - Ramp-Down Time
    456
  - Jog Ramp Time
    456
  - Quick Stop Ramp-Down Time
    457
  - Jog Frequency
    457
  - Reference Function
    457
  - Catch Up/Slow down Value
    458
  - Torque Limit for Motor Mode
    459
  - Torque Limit for Generating Operation
    459
  - Warning: Low Current
    459
  - Warning: High Current
    460
  - Warning: Low Frequency
    460
  - Frequency Bypass, Bandwidth
    461
  - Motor Phase Monitor
    461
- Inputs and Outputs
  462
  - Terminal 16, Input
    463
  - Freeze Reference
    464
  - Freeze Output
    464
  - Terminal 17, Input
    465
  - Terminal 18 Start, Input
    465
  - Terminal 19, Input
    465
  - Terminal 27, Input
    465
  - Terminal 32, Input
    466
  - Terminal 33, Input
    466
  - Terminal 53, Min. Scaling
    467
  - Terminal 53, Max. Scaling
    467
  - Terminal 54, Analogue Input Voltage
    467
  - Terminal 54, Min. Scaling
    467
  - Terminal 54, Max. Scaling
    468
  - Terminal 60, Max. Scaling
    468
  - Terminal 60, Analogue Input Current
    468
  - Time out
    468
  - Terminal 42, Output, Pulse Scaling
    472
  - Terminal 45, Output
    473
  - Terminal 45, Output, Pulse Scaling
    473
  - Relay 01, Output
    473
  - Relay 01, on Delay
    473
  - Pulse Reference, Max. Frequency
    474
  - Pulse Feedback, Max. Frequency
    474
  - Encoder Feedback Pulse/Rev
    474
  - Freeze Reference/Output Function
    474
  - Encoder Loss Timeout
    475
  - Encoder Loss Function
    475
  - Brake Function/Overvoltage Control
    477
  - Brake Resistor, Ohm
    477
  - Brake Power Limit, Kw
    477
  - Power Monitoring
    477
- Special Functions
  477
  - Brake Check
    478
  - Reset Function
    478
  - Automatic Restart Time
    479
  - Mains Failure
    479
  - Trip Delay Torque
    480
  - Trip Delay-Inverter
    480
  - Switching Frequency
    480
  - Output Frequency Dependent Switching Frequency
    480
  - Overmodulation Function
    481
  - Minimum Feedback
    481
  - Maximum Feedback
    481
  - Reference/Feedbackunit
    481
  - Speed PID Proportional Gain
    482
  - Speed PID Integral Time
    482
  - Speed PID Differential Time
    483
  - Speed PID D-Gain Limit
    483
  - Speed PID Lowpass Filter Time
    483
  - U 0 Voltage at 0 Hz
    483
  - U 1 Voltage
    484
  - F 1 Frequency
    484
  - U 2 Voltage
    484
  - F 2 Frequency
    484
  - U 4 Voltage
    485
  - F 4 Frequency
    485
  - U 5 Voltage
    485
  - F 5 Frequency
    485
  - Process PID Normal/Inverse Control
    486
  - Process PID Anti Windup
    486
  - Process PID Start Frequency
    486
  - Process PID Proportional Gain
    486
  - Process PID Integral Time
    487
  - Process PID Differentiation Time
    487
  - Process PID Diff. Gain Limit
    487
  - Process PID Lowpass Filter Time
    487
  - Switching Pattern
    488
  - Torque, Speed Feedback Torque Compensation
    488
  - Torque, Speed Feedback Friction Loss
    488
  - Mains Voltage at Mains Fault
    489
  - Speed Closed Loop Gear Ratio
    489
  - Dead Time Compensation
    489
  - Frequency Range Monitor
    489
  - Address
    491
  - Baudrate
    491
- Serial Communication
  491
  - Reversing
    492
  - Bus Jog 1
    492
  - Bus Jog 2
    492
  - Telegram Proﬁle
    492
  - Bus Time Interval
    493
  - Bus Time Interval Function
    493
- Technical Functions
  497
  - Fault Log: Error Code
    498
  - Fault Log: Time
    498
  - Fault Log: Value
    498
  - Reset of Kwh Counter
    499
  - Reset of Hours-Run Counter
    499
  - Operating Mode
    499
Miscellaneous

505
- Trouble-Shooting
  505
- Status Messages
  506
  - Not Ready for Operation (UNIT NOT READY)
    508
  - Ready for Operation (CONTROL READY)
    508
- List of Warnings and Alarms
  509
- Warnings
  511
  - Alarm Messages
    511
  - Alarm/Warning Limits
    512
  - Standard Bus Timeout
    513
  - HPFB Bus Timeout
    513
  - Fault in the Eeprom on the Power Card
    513
  - Fault in the Eeprom on the Control Card
    513
  - Brake Resistor Power 100%
    514
  - Brake Transistor Fault
    514
  - Heat Sink Temperature too High
    514
  - Motor Phase U Missing
    514
  - Inverter Fault (Inverter Fault)
    515
  - Auto-Optimisation Warnings
    515
  - Brake Fault (BRAKE FAULT)
    515
  - Brake Check Failed (BRAKE CHECK FAILED)
    515
  - Extended Status Wordand Alarm Word
    516
  - Control Command
    518
  - Start-Disable Command
    518
  - Stop Command
    518
  - Trip Locked
    519
  - Lcp
    519
  - VVC
    519
  - Factory Settings
    521
  - Changes During Operation
    521
  - 4-Setup
    521
  - Conversion Index
    521
  - Suppliers Catalogue
    532
  - Sub-Suppliers and Components Catalogue
    533
  - General Safety Instructions
    534
  - Operating Conditions
    534
  - How Supplied
    534
  - Receipt
    534
  - Storing
    535
  - Lnstallation
    535
  - Painting
    535
  - Protections and Packing
    535
  - Lubrication
    536
  - Fitting of Components to Shaft Ends
    536
  - Shaft-Mounting
    536
  - Hollow Low Speed Shaft
    536
  - Commissioning
    539
  - Maintenance
    539
  - Coil
    539
  - Seal Rings
    539
  - Sound Levels
    540
  - Painting Table
    540
  - Troubles: Causes and Corrective Actions
    540
  - Table of Tightening Torques
    541

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GEA ARIETE Manuals

GEA ARIETE Instructions For Use And Maintenance Manual (557 pages)

Table of Contents

Safety

Introduction

Operation of the VLT Frequency Converter

Special Functions

Miscellaneous

Related Products

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