GE FVP110 Manuals

Manuals and User Guides for GE FVP110. We have 1 GE FVP110 manual available for free PDF download: Maintenance Manual

GE FVP110 Maintenance Manual

GE FVP110 Maintenance Manual (292 pages)

Brand: GE | Category: Valve Positioners | Size: 3.09 MB

Table of Contents

Table of Contents

3
This Page Intentionally Left Blank.

15
- Introduction
  17
  - Conventions Used in this Manual
    18
  - For Safe Use of Product
    19
    
    Installation
    19
    
    Operation
    19
    
    Wiring
    19
    
    Maintenance
    20
  - ATEX Documentation
    20
- Safety
  23
  - FVP110 Product Safety
    23
  - Nameplate
    24
  - Transport
    24
  - Storage
    25
  - Choosing the Installation Location
    25
  - Use of a Transceiver
    25
  - Insulation Resistance Test and Withstand Voltage Test
    26
    
    Insulation Resistance Test Procedure
    26
    
    Withstand Voltage Test Procedure
    26
  - Notes for Safety
    27
  - EMC Conformity Standards
    27
  - Installation of Explosion Protected Type Positioner
    27
    
    A) FM Intrinsically Safe Type
    27
    
    FM Certification
    27
- Installation Diagram (Intrinsically Safe, Division 1 Installation)
  29
- Passive Devices
  31
- Installation Diagram (Nonincendive, Division 2 Installation)
  32
  - B) FM Explosionproof Type
    33
  - C) FM Nonincendive Approval
    34
  - Nfm010-A12
    34
- Installation Drawing
  34
  - CENELEC ATEX (KEMA) Certification
    35
    
    Technical Data
    35
    
    Supply Unit
    38
- FISCO Model
  38
  - Cable
    39
  - Terminators
    39
  - Field Instruments
    39
  - Number of Devices
    40
    
    Entity Model
    40
    
    B) CENELEC ATEX (KEMA) Flameproof Type
    41
    
    Field Instruments
    41
    
    Number of Devices
    41
    
    C) CENELEC ATEX Type of Protection N
    42
- Installation Diagram
  43
- Type of Electrical Connection
  44
  - CSA Certification
    46
- Production Year
  46
  - TIIS Certification
    47
  - Low Voltage Directive
    47
    
    Installation Category I
    47
    
    Pollution Degree 2
    47
- Double Acting Parts
  49
  - Block Diagram
    50
- Part Names
  49
  - Appearance and Part Names
    49
    
    Double Acting Type
    49
    
    Single Acting Type
    49
- Single Acting Parts
  49
- Installing the FVP110 on the Actuator
  51
  - General
    51
  - General Installation Procedures: FVP110 to the Actuator
    51
    
    Installing FVP110 on a Linear-Motion Control Valve
    52
- Feedback Levers
  52
- FVP Installed on Linear-Motion Valve/Actuator
  52
- Stroke of Lever
  53
  - Specifications of Levers
    53
- Disassembling a Lever Assembly
  54
- Attaching Lever and Clamp
  55
- Checking Position at Which Clamp Should be Fixed
  55
  - Installing FVP110 on Rotary-Motion Control Valve
    56
- FVP Installed on Rotary-Motion Valve/Actuator
  56
- Allowable Range of Rotation Angle of Feedback Shaft
  57
  - A/M Switching
    58
- Inserting Pin into Hole of Feedback Lever (in Case of Using F9176HA)
  58
  - Camflex Rotary Valve Mounting
    59
- Camflex Mounting
  60
- FVP110 Mounted on a Camflex Valve (Side View)
  61
  - 87/88 Reciprocating Valve Mounting
    62
- Lever for 87/88 Multi-Spring Actuator
  62
- FVP Mounted on Reciprocating Valve
  63
  - Lever Hole Locations for 87/88 Multi-Spring Actuator
    63
- Turnbuckle Length
  64
  - Mounting the FVP110 with NAMUR Kits
    65
- Namur Mounting Kit
  65
- Wiring
  67
  - Piping
    68
    
    Air Supply
    68
    
    Pneumatic Piping
    68
- Wiring and Piping
  67
  - General
    67
- Pneumatic Piping Port
  69
  - Wiring
    70
    
    General-Use Type and Intrinsically Safe Type
    70
    
    Recommended Cables
    70
    
    Flameproof Type (JIS)
    71
- Typical Cable Wiring Using Flameproof Packing Adapter
  71
- Typical Wiring Using Flexible Metal Conduit
  71
- Installing Flameproof Packing Adapter
  72
  - Flameproof Packings and Applicable Cable Outer Diameters
    72
  - Grounding
    73
- Typical Wiring Using Flameproof Metal Conduit
  73
- Setup
  75
  - General
    75
  - Set Basic Parameters
    76
  - Carrying out Tuning
    77
    
    Travel Calibration
    79
  - Check Valve Actions
    79
  - Set Transducer Block Parameters
    80
- Position-To-Flow Rate Characteristic Type
  80
- Maintenance
  83
  - General
    83
- Shrouding Bolts
  83
  - Periodic Inspections
    84
    
    Cleaning the Fixed Nozzle
    84
- Cleaning the Nozzle
  84
  - Part Replacement
    85
    
    Replacing the Control Relay Assembly
    85
    
    Replacing the Internal Air Filter
    86
    
    Replacing the Screen Filters
    86
    
    Tuning the Pressure Balance of Control Relay
    87
  - Standard Specifications
    89
- Diaphragm, Single Acting Cylinder
  90
- Diaphragm, Double Acting Cylinder
  91
- Diaphragm, Double Acting Cylinder
  92
  - Performance Specifications
    93
  - Pressure Gauge Connection
    93
    
    Model and Suffix Codes
    94
    
    Optional Specifications
    94
    
    Optional Specifications for Explosion Protected Types
    95
    
    Dimensions
    97
- Diaphragm, Single Acting Cylinder
  92
- Single Acting Actuator Dimensions
  97
- Double Acting Actuator Dimensions
  98
- Terminal Configuration
  99
  - About Fieldbus
    101
    
    Internal Structure of FVP110
    101
    
    Outline
    101
    
    Logical Structure of each Block
    102
    
    System Configuration
    103
    
    Connection of Devices
    104
    
    Integration of DD
    104
  - Configuration
    105
    
    Network Definition
    106
    
    Network Design
    106
  - Parameters for Setting Address Range
    106
- Available Range of Node Addresses
  107
  - Operation Parameter Values of the FVP110 to be Set to LM Devices
    107
    
    Definition of Combining Function Blocks
    108
  - Execution Schedule of the FVP110 Function Blocks
    108
- Example of Loop Connecting Function Block of FVP110 with Other Instruments
  109
- Function Block Schedule and Communication Schedule
  109
  - Setting of Tags and Addresses
    110
- Status Transition by Setting PD Tag and Node Address
  110
  - Communication Setting
    111
    
    Function Block Execution Control
    111
    
    VCR Setting
    111
    
    Block Setting
    112
    
    Link Object
    112
  - Execution Schedule of the FVP110 Function Blocks
    112
    
    Trend Object
    113
    
    View Object
    113
  - Execution Schedule of the FVP110 Function Blocks
    113
- View Object for Transducer Block
  114
- View Object for AO Function Block
  117
- View Object for DI1, DI2 Function Block
  118
- View Object for os Function Block
  119
- View Object for PID Function Block
  120
- View Object for Resource Block
  121
- AR Block Arithmetic Block Access
  122
  - Function Block Parameters
    123
  - Actions of the FVP110 During Operation
    125
    
    Block Modes
    125
- Indexes of View for each Block
  122
- View Object for IS (SIGSEL) Block
  122
- Examples of Block Mode Combinations and Operation Statuses
  127
  - Alarm Generation
    128
  - Alert Objects
    128
    
    Simulation Function
    129
- SIM.ENABLE Switch
  129
  - Resource Block
    131
    
    Alarm Processing
    131
    
    General
    131
  - BLOCK_ERROR in Resource Block
    131
    
    Device Status
    132
  - Device_Status_1
    132
- Device_Status_2
  134
- Device_Status_3
  136
  - Transducer Block
    139
    
    General
    139
  - Correspondence between Channels and I/O Signals
    139
    
    FINAL_VALUE and Range
    140
    
    Position-To-Flow Rate Characteristic Conversion
    140
- Function Diagram of Transducer Block
  140
  - Tight-Shut and Full-Open Actions
    141
    
    Backward Path
    141
    
    Final_Position_Value
    141
    
    Auto Tuning
    142
    
    Limit Switches
    142
  - Types of Auto Tuning
    142
- Auto_Tune_Result & Travel_Calib_Result
  144
  - Travel Calibration
    145
  - Online Diagnostics
    145
    
    Xd_Error
    145
    
    Fail-Safe Action
    147
    
    Operation Result Integration
    147
    
    Recording of Revisions
    147
  - Control Parameters
    148
  - Temperature and Pressure Measurement
    148
- AO Function Block
  149
  - General
    149
- Inputs/Outputs of AO Function Block
  149
  - Modes
    150
  - Forward Path
    150
- Function Diagram of AO Function Block
  150
  - Fault State
    151
  - Backward Path
    151
  - IO_OPTS and STATUS_OPTS
    152
  - IO_OPTS of AO Block
    152
  - STATUS_OPTS of AO Block
    152
  - Mode Shedding on Computer Failure
    153
  - SHED_OPT of AO Block
    153
  - Initialization at Start
    154
- Mode Priority Levels
  154
  - Alarm Processing
    155
  - BLOCK_ERROR in AO Block
    155
- DI Function Block
  157
  - General
    157
- Function Diagram of DI Function Block
  157
  - Modes
    158
  - PV Value (PV_D)
    158
  - Filtering
    158
  - Output
    158
  - Field_Val_D
    158
  - IO_OPTS and STATUS_OPTS
    159
  - IO_OPTS of DI Block
    159
  - Alarm Processing
    160
    
    Block Alarms
    160
    
    Discrete Alarm
    160
  - BLOCK_ERROR in DI Block
    160
- Inputs/Outputs of DI Function Block
  157
- Function Diagram of os Function Block
  161
  - Modes
    162
  - Output Processing
    162
- Inputs/Outputs of os Function Block
  161
- OS Function Block
  161
  - General
    161
- Examples of Valve Operation Characteristics
  162
  - Backward Path (BKCAL_OUT)
    163
- LOCKVAL and HYSTVAL
  163
  - Status_Opts
    164
  - Alarm Processing
    164
  - STATUS_OPTS of PID Block
    164
- Inputs/Outputs of IS (SIGSEL) Function Block
  165
  - Function Supported
    166
- IS (SIGSEL) Function Block
  165
  - General
    165
- Function Diagram of SIGSEL Function Block
  166
  - Supported Modes
    167
  - Alarm Types
    167
  - Mode Handling
    167
  - Status Handling
    167
  - Initialization
    167
  - Power Failure Recovery
    167
  - AR (Arithmetic) Function Block
    169
    
    General
    169
- Inputs/Outputs of AR Function Block
  169
- Function Diagram of AR Function Block
  170
  - Functions Supported
    171
  - Supported Modes
    172
  - Alarm Types
    172
  - Mode Handling
    172
  - Status Handling
    172
  - Initialization
    172
  - Power Failure Recovery
    172
  - PID Function Block
    173
    
    General
    173
- Inputs/Outputs of PID Function Block
  173
  - Modes
    174
- Function Diagram of PID Function Block
  174
  - Input Processing
    175
  - Setpoint (SP) Limiters
    175
  - PID Computation
    175
  - Control Output
    176
  - PID Control Parameters
    176
    
    Control Action Bypass
    177
    
    Direction of Control Action
    177
  - PID Control Parameters
    177
    
    External-Output Tracking (LO)
    178
    
    Feed-Forward
    178
- External-Value Tracking
  178
  - Measured-Value Tracking
    179
  - Control_Opts
    179
  - CONTROL_OPTS of PID Block
    179
    
    Initialization and Manual Fallback (Iman)
    180
    
    Manual Fallback
    180
    
    Auto Fallback
    181
    
    Status_Opts
    181
  - STATUS_OPTS of PID Block
    181
    
    Mode Shedding on Computer Failure
    182
    
    Alarms
    183
    
    Block Alarm (BLOCK_ALM)
    183
- Priority Levels
  183
  - Process Alarms
    184
  - Diagnostics
    185
    
    General
    185
    
    Integration Functions
    186
  - Fvp110'S Parameters Containing Integrated Operation Result Quantity
    186
    
    Signature Measurement Functions
    187
    
    Signature Measurement Procedure
    187
    
    Signatures and Relevant Parameters
    188
  - Troubleshooting
    191
    
    What to Do First
    191
    
    Troubleshooting Communications
    192
    
    Troubleshooting Function Block Parameters
    192
    
    Troubleshooting Valve Control
    194
    
    Troubleshooting Autotuning
    197
    
    Troubleshooting Position, Pressure, and Temperature Sensors
    198
- Function Block Parameters
  199
  - Parameters of Resource Block
    200
  - Resource Block Parameters
    200
  - Parameters of Transducer Block
    204
  - Transducer Block Parameters
    204
- Xd_Error
  205
  - Parameters of AO Block
    214
  - AO Block Parameters
    214
  - Parameters of DI Block
    217
  - DI Block Parameters
    217
  - Parameters of os Block
    219
  - OS Block Parameters
    219
  - Parameters of PID and PID2 Blocks (Optional)
    221
  - PID Block Parameters
    221
  - Parameters of IS (SIGSEL) Block
    225
  - IS Block Parameters
    225
  - Parameters of AR (Arithmetic) Block
    228
  - AR (Arithmetic) Block Parameters
    228
  - IO_OPTS - Availability of Options for each Block
    231
  - STATUS_OPTS - Availability of Options for each Block
    231
  - CONTROL_OPTS - Availability of Options for each Block
    232
- Link Master Functions
  233
  - Link Active Scheduler
    233
  - Link Master
    234
  - Transfer of las
    234
- Backup of las
  234
- Example of Fieldbus Configuration-3 Lms on same Segment
  234
- Dlmebasicinfo (YVP Index 361 (SM)) Example
  235
  - LM Functions
    236
- Node Address Ranges
  235
- Configuredlinksettingsrecord (YVP Index 369 (SM)) Example
  236
  - LM Parameters
    237
    
    LM Parameter List
    237
- LM Parameter Part List
  238
  - Descriptions for LM Parameters
    240
- Currentlinksettingrecord and Configuredlinksettingsrecord
  242
  - Faqs
    245
- DD Methods and DD Menu
  247
  - Overview
    247
  - DD Methods
    247
    
    Auto Tuning Wizard
    248
    
    Setup Wizard
    248
    
    Transducer Block
    248
    
    Control Parameter Tuning
    249
    
    Search Stop Points
    249
    
    Travel Calibration
    249
    
    Operational Parameter Configuration
    250
    
    Release Fail Safe
    250
    
    Instant Trouble Shooting
    251
    
    Self Check Execution
    251
    
    Signature Execution
    251
    
    Upload Signature Data
    252
    
    Upload Signature Header Data
    252
    
    AO Block
    253
    
    Simulation Disable
    253
    
    Simulation Enable
    253
    
    OS Block
    254
    
    X-Y Scaling
    254
- Concept of Software Downloading
  255
  - Specifications
    256
    
    Preparations for Software Downloading
    256
    
    Software Download Sequence
    257
- Software Download
  255
  - Benefits of Software Download
    255
- Flow of Software Download Procedure
  257
  - Download Files
    258
  - Steps after Activating a Field Device
    259
  - Actions after Software Update
    259
    
    Troubleshooting
    260
  - Problems after Software Update
    260
    
    Resource Block's Parameters Relating to Software Download
    261
- Download Error Codes
  262
- Checking Position at Which Clamp Should be Fixed
  268
  - Manual Tuning Guideline
    269
    
    General
    269
- Manual Tuning Flowchart
  269
  - Control Parameter Tuning Procedure
    270
    
    Fast Response
    270
    
    Modifying Overshoot
    270
    
    Checking Hunting Operation
    271
    
    Improving the Response Time
    271
    
    Improving the Stabilization Time
    271
    
    Moderate Response
    271
    
    Checking Hunting Operation
    272
    
    Improving the Response Time
    272
    
    Moderate Response with a Flat Overshoot
    272
    
    Modifying Overshoot
    272
    
    Occurrence of a Limit Cycle
    272
    
    Checking Hunting Operation
    273
    
    Improving the Response Time
    273
    
    Improving the Stabilization Time and Slow Overshoot
    273
    
    Modifying Overshoot
    273
    
    Examples of Tuning Control Parameters
    274
    
    Description of Control Parameters
    275
    
    Servo_Gain
    275
    
    Servo_Reset
    275
    
    Servo_Deadband
    276
    
    Servo_Rate
    276
    
    Servo_Rate_Gain
    276
- Servo Deadband
  276
  - Servo_Offset
    277
  - Boost_On_Threshold [1], [2]
    277
  - Boost_Off_Threshold [1], [2]
    277
  - Boost_Value [1], [2]
    277
  - Servo_P_Alpha
    279
  - Internal_Gain
    280
- Installation and Operating Precautions for JIS Flameproof Equipment
  281
- Customer Maintenance Parts List
  289

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