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Emerson Rosemount X-Stream Series manuals available for free PDF download: Instruction Manual, Instruction Manual Addendum, Manual
Emerson Rosemount X-Stream Series Instruction Manual (536 pages)
Gas Analyzers
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 27.03 MB
Table of Contents
Table of Contents
4
Introduction
13
Maintenance Procedures
13
Terms Used in this Instruction Manual
14
Symbols Used on and Inside the Unit
15
Symbols Used in this Manual
16
Additional Literature
17
General Safety Notice / Residual Risk
17
Intended Use Statement
17
Definitions
13
Safety Instructions
17
Authorized Personnel
18
Notes on Batteries
18
Installing and Connecting the Unit
19
Operating and Maintaining this Unit
19
Chapter 1 Technical Description
25
Overview
28
The Front Panel
28
Fig. 1-1: X-STREAM Enhanced Front Panel (here X-STREAM XEGP)
28
Configuration of Gas Lines
29
Materials Used
29
Safety Filter
29
Gas Inlets and Outlets
29
Tubing
29
Infallible Containments
29
Optional Components for Gas Lines
30
Fig. 1-2: Optional Heated Area
32
Fig. 1-3: Suppressed Ranges Options
33
Configurations
34
Fig. 1-4: Gas Flow Diagram: Single Channel or in Series
34
Interfaces
35
Analog Outputs
35
Status Relays
35
Modbus Interface, Ethernet
36
Serial Interface
36
USB Interfaces
36
Fig. 1-5: Ethernet Interface Marking
36
Fig. 1-6: Serial Interface Marking
36
Fig. 1-7: USB Interfaces
36
Optional Interfaces
37
Comparison of the Various X-STREAM Enhanced Analyzer Models
38
X-STREAM XEGK: ½19 Inch Table-Top Unit
40
Fig. 1-8: X-STREAM XEGK - Views
41
Fig. 8-3: X-STREAM XEGK
41
X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design
42
Fig. 1-9: X-STREAM XEGP - Details
43
X-STREAM XEXF: Field Housing with (XEF ) Single or (XDF) Dual Compartment
44
Fig. 1-10: X-STREAM XEXF Field Housings- Front Views
45
Fig. 1-11: X-STREAM XEF - Right Side and Bottom View
46
Fig. 1-12: X-STREAM XEF - Power Supply and Signal Terminals
47
Field Housings XEXF for Installation in Hazardous Areas (Ex-Zones & Divisions)
48
X-STREAM XEFD: Cast Aluminum Flameproof Housing
49
Fig. 1-13: X-STREAM XEFD - Front View
50
Fig. 1-14: X-STREAM XEFD - Bottom View
51
Fig. 1-15: X-STREAM XEFD - Terminals
52
Chapter 2 Technical Data
53
Common Technical Data
53
Model-Specific Technical Data
58
X-STREAM XEGK: ½19 Inch Tabletop Unit
58
Fig. 2-1: X-STREAM XEGK - Dimensions
58
Fig. 2-2: X-STREAM XEGK - Rear Panel and Handle Variations
59
Fig. 2-3: UPS 01 Tabletop Power Supply Unit
61
Fig. 2-4: UPS 01 Power Supply Unit for Rack Installation
62
Fig. 2-5: 10 a Tabletop PSU
63
X-STREAM XEGP: 19 Inch Tabletop and Rack-Mount Models
64
Fig. 2-6: X-STREAM XEGP - Dimensions
64
Fig. 2-7: X-STREAM XEGP - Power Supply and Signal Connections
66
X-STREAM XEXF: Field Housing with (XEF) Single or (XDF) Dual Compartment
67
Fig. 2-9: X-STREAM XEF - Dimensions
67
Fig. 2-10: X-STREAM XDF - Dimensions
68
Fig. 2-11: X-STREAM XEXF Field Housings - Power Supply Terminals / Fuse Holders
70
Fig. 2-12: X-STREAM XEXF Field Housings - Signal Terminals
70
X-STREAM XEFD: Flameproof Housing
71
Fig. 2-13: X-STREAM XEFD - Dimensions
71
Fig. 2-14: X-STREAM XEFD - Power Supply Terminals / Fuse Holders
73
Fig. 2-15: X-STREAM XEFD - Signal Terminals
73
Information on Name Plate
74
Fig. 2-16: Analyzer Name Plate (Examples)
74
Chapter 3 Measuring Principles
75
Infrared Measurement (IR), Ultraviolet Measurement (UV)
75
Intrinzx Technology
75
Fig. 3-1: Intrinzx Signal Forms
76
NDIR Detector
77
Technical Implementation
78
Fig. 3-3: Photometer Assembly Principle
78
Oxygen Measurement
79
Paramagnetic Measurement
79
Fig. 3-4: Paramagnetic Oxygen Sensor - Assembly Principle
79
Tab. 3-1: Paramagnetic Sensor - Cross Interferences (Examples)
80
Tab. 3-2: Solvent Resistant Paramagnetic Sensor - Approved Solvents
81
Tab. 3-3: Paramagnetic Sensor - Medium Affected Materials
81
Electrochemical Measurement
82
Fig. 3-5: Electrochemical O Sensor - Design Principle
82
Fig. 33-6:6: Electrochemical O Sensor 3-6: Assembly
82
Fig. 3-7: Electrochemical Reaction of Oxygen Sensor
83
Fig. 3-8: Cover for EO2 Sensor Block at Rear Panel
84
Electrochemical Trace Oxygen Measurement
85
Fig. 3-9: Trace Oxygen Sensor Design Principle
85
Fig. 3-10: Cover for TO2 Sensor Block at Rear Panel
86
Thermal Conductivity Measurement
87
Principle of Operation
87
Fig. 3-11: Wheatstone Bridge
87
Tab. 3-5: Examples of Specific Thermal Conductivities
87
Technical Implementation
88
Fig. 3-12: TC Cell, Exterior View, Thermal Isolation Removed
88
Fig. 3-13: TC Cell, Sectional View
88
Trace Moisture Measurement
89
Fig. 3-14: Trace Moisture Sensor Assembly
89
Special Operating Conditions
90
Tab. 3-6: Dew Points and Water Content (at 1013 Hpa)
90
Accompanying Gases
91
Tab. 3-7: Limitations on Gases
91
Measurement Specifications
95
Chapter 4 Installation
101
Scope of Supply
101
Fig. 4-1: X-STREAM Enhanced Analyzers - Scope of Supply
101
Introduction
102
Gas Conditioning
103
Gas Connections
105
Fig. 4-3: Installation in Bypass Mode
106
Fig. 4-2: Labelling of Gas Connectors (Example)
106
Electrical Connections
107
Analyzer Specific Instructions for Installation
108
X-Stream Xegk, X-Stream Xegp
109
Fig. 4-4: X-STREAM XEGK - Rack Mount Version Rear Panel
109
Fig. 4-5: X-STREAM XEGP - Table Top Version Rear Panel
110
Fig. 4-7: Socket X1 - Analog & Digital Outputs 1–4
112
Fig. 4-8: Plug X2 - Serial Interface
113
Fig. 4-9: Configuration of XSTA Terminal Adapter
114
Fig. 4-10: Sockets X4.1 and X4.2 - Pin Configuration
115
Fig. 4-11: Configuration of XSTD Terminal Adapter
116
Fig. 4-12: Plug X5 - Analog Inputs
117
Fig. 4-13: Configuration of XSTI Terminal Adapter
118
Fig. 4-14: Power Supply Connectors
119
X-STREAM XEXF (Single XEF; Dual XDF)
120
Fig. 4-15: X-STREAM XEF - Dimensions for Installation
120
Fig. 4-16: X-STREAM XDF - Dimensions for Installation
121
Fig. 4-17: X-STREAM XEXF Field Housings - Terminals, Cable Glands and Gas Fittings
122
Fig. 4-18: Terminal Block X1 - Analog Signals and Relay Outputs 1-4
125
Fig. 4-19: Terminal Block X1 - Serial Interface
126
Fig. 4-20: Ethernet Connector
127
Fig. 4-21: X4: Terminal Blocks for Digital Inputs and Outputs
128
Fig. 4-22: Terminal Block X5 - Analog Input Signals
129
Fig. 4-23: Power Supply Connections
130
Notes on Wiring Signal Inputs and Outputs
132
Electrical Shielding of Cables
132
Fig. 4-24: Shielded Signal Cable, Shielding Connected at both Ends
132
Fig. 4-25: Shielded Signal Cable, Shielding Connected at One End
133
Fig. 4-26: Signal Cable with Double Shielding, Shieldings Connected at Alternate Ends
133
Fig. 4-27: Shield Connector Terminal with Cable
134
Wiring Inductive Loads
135
Driving High-Current Loads
135
Fig. 4-28: Suppressor Diode for Inductive Loads
135
Fig. 4-29: Driving High-Current Loads
135
Driving Multiple Loads
136
Fig. 4-30: Common Line
136
Fig. 4-31: Loads in Parallel
136
Chapter 5 Startup
137
Introduction
137
Symbols and Typographical Conventions
138
Front Panel Elements
139
Display
139
Status Line and Text Message Line
139
Fig. 5-1: X-STREAM Enhanced Front Panel
139
Keys
140
Software
142
Access Levels & Codes
145
Special Messages
146
Powering up
146
Boot Sequence
146
Measurement Display
146
Selecting the Language
148
Checking the Settings
149
Installed Options
150
Configuring the Display
151
Calibration Setup
152
Setting the Analog Outputs
154
Tab. 5-1: Analog Output Signals Settings and Operation Modes
157
Setting Concentration Alarms
159
Fig. 5-2: Arrangement of Concentration Thresholds
159
Backup the Settings
160
Perform a Calibration
162
Chapter 6 User Interface and Software Menus
163
Symbols and Typographical Conventions
163
Menu System
164
Fig. 6-1: X-STREAM Enhanced Software Menu Structure
164
Switching on
166
Service Information
166
Control Menu
167
Fig. 6-2: Measurement Display Elements
187
Fig. 6-3: Usage of Labels and Tags
193
Setup Menu
194
Tab. 6-1: Analog Output Signals
225
Tab. 6-2: Analog Output Failure Modes
227
Tab. 6-3: Digital Output Signals
231
Tab. 6-4: Digital Input Signals
234
Fig. 6-5: USB File System Structure
266
Status Menu
270
Info Menu
284
Service Menu
288
Chapter 7 Maintenance and Other Procedures
289
Introduction
289
General Maintenance Information
290
Performing a Leak Test
292
Calibration Procedures
293
Preparing Calibrations
294
Fig. 7-2: Calibration Improvement by Variable Valve Assignments
298
Fig. 7-3: Internal Valves Assignments
300
Advanced Calibration
306
Manual Calibration
306
Fig. 7-4: Zero All Calibration Procedure Flow Diagram
312
Fig. 7-5: Span All Calibration Procedure Flow Diagram
315
Fig. 7-6: Zero&Span All Calibration Procedure Flow Diagram
317
Remote Calibration
324
Fig. 7-7: Digital Inputs - Examples of Sequences
325
Unattended Automatic Calibration
328
Fig. 7-8: Graphical Explanation of Interval Time Settings
328
Verifying a Calibration
330
Restoring a Calibration
331
Cancelling an Ongoing Calibration
331
Cross Interference Compensation
332
Replacing Worn out Sensors
337
Safety Instructions
337
Opening X-STREAM Analyzers
338
Fig. 7-9: X-STREAM XEGP
338
Fig. 7-10: X-STREAM XEGK
338
Fig. 7-11: X-STREAM XEXF Field Housings and XEFD - How to Open
339
Replacing the Electrochemical Oxygen-Sensor
341
Fig. 7-12: Location of the EO
344
Fig. 7-13: Sensor Unit Design
345
Fig. 7-14: Sensor at Rear Panel
346
Fig. 7-15: OXS Board, Top View
346
Replacing the Trace Oxygen Sensor
348
Replacing the Trace Moisture Sensor
349
Fig. 7-16: Trace Moisture Sensor Assembly Separated
349
Cleaning the Instrument´s Outside
350
Save / Restore Configuration Data Sets
351
Local Backup - Save
351
Fig. 7-17: Relations of Supported Data Sets, and Where to Find Further Information
352
Local Backup - Restore
354
Factory Defaults - Restore
355
USB Backup
356
Fig. 7-18: USB File System Structure
356
Undo Restore
360
Handling Log Files
361
Configuring Log Files
361
Exporting Log Files
362
Fig. 7-19: Subdirectory for Log Files
363
Log Files Content
364
Fig. 7-20: Example of Log File
364
Files on USB Memory Device
365
Autorun.inf
365
Xe_Win_Tools.zip
365
Fig. 7-21: USB File System Structure
365
Fig. 7-22: Autorun.inf Template
365
Web Browser
367
Connection Via Network
367
Fig. 7-23: Ethernet Connectors
367
Connection to Single Computer
368
Web Browser
368
Fig. 7-24: Web Browser Logon Screen
369
Fig. 7-25: Web Browser Measurements Screen
369
Chapter 8 Troubleshooting
371
Abstract
371
Analyzer Related NAMUR Messages
371
Channel Related Messages (Preceded by Channel Tag, E.g. CO2.1)
371
Fig. 8-1: X-STREAM XEF, XDF and XEFD, Opened with Visible Front Panel
382
Solving Problems Not Indicated by Status Messages
382
Sample Pump: Replacement of Diaphragm
388
Troubleshooting on Components
388
Fig. 8-2: X-STREAM XEGP
390
Opening X-STREAM Analyzers
390
Fig. 8-4: X-STREAM XEXF Field Housings and XEFD - How to Open
392
Fig. 8-5: XSP - Allocation of Signal Connectors
393
Signal Connectors on XSP Board
393
Paramagnetic Oxygen Cell for Standard Applications: Adjustment of Physical Zero
405
Thermal Conductivity Cell: Adjustment of Output Signal
408
Chapter 9 Modbus Functions
415
Abstract
415
Modbus TCP/IP
415
Supported Functions
415
List of Parameters and Registers - Sorted by Tag Name
417
List of Parameters and Registers - Sorted by Daniel Registers
449
Chapter 10 Service Information
479
Return of Material
479
Customer Service
480
Training
480
Chapter 11 Dismounting and Disposal
481
Dismounting and Diposal of the Analyzer
481
Appendix
483
Modbus Specification
484
EC Declaration of Conformity
494
CSA Certificate of Compliance
496
Block Diagram
503
Water Vapor: Relationship of Dewpoint, Vol.-% and G/Nm³
517
Declaration of Decontamination
518
PLC Quick Reference
519
Assignment of Terminals and Sockets
527
Tabletop & Rack Mount Analyzers
527
Field Housings
528
Index
529
Emerson Rosemount X-Stream Series Instruction Manual (298 pages)
Gas Analyzer
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 7.94 MB
Table of Contents
Definitions
3
Maintenance Procedures
3
Preamble
3
Safety Instructions
4
General Operating Instructions
11
Magnetically Operated Front Panel
12
Table of Contents
14
Chapter 1 Technical Description
23
Overview
23
Emerson Process Management Gmbh & Co. OHG
25
X-STREAM General Purpose Tabletop or Rack Mount Version
26
Fig. 1-1: X-STREAM GP, GPS, Front Side View
26
Fig. 1-2: X-STREAM GP, Terminals Version, Rear Side View
27
Fig. 1-3: X-STREAM GPS, Plugs and Sockets Version, Rear Side View
27
X-STREAM F (Field Housing)
28
Fig. 1-4: X-STREAM F, Front Side View & Rear Side View at Carrying Handle
29
Fig. 1-5: X-STREAM F, Front Panel
30
Fig. 1-6: X-STREAM F, Bottom View
31
Fig. 1-7: X-STREAM F, Mains and Signal Terminals (Front Door Removed)
32
Reserved for Future Use
33
Gaspath Design
34
Gas Paths Materials
34
Safety Filter
34
Fittings
34
Piping
34
Gas Path Variations
35
Fig. 1-8: Single Channel or Serial Tubing
35
Fig. 1-9: Dual Channel Parallel Tubing
35
Fig. 1-10: Single Channel or Serial Tubing, with Options
36
Optional Gas Path Components
37
Internal Sample Gas Pump
37
Internal Valve Block
37
Internal Flow Monitor
37
Internal Barometric Pressure Sensor
37
Optional Heated Compartment
38
Fig. 1-12: Optional Heated Compartment
38
Interfaces
39
Analog Outputs
39
Modbus Interface
39
Status Signals (NAMUR)
39
Optional Interfaces
40
Digital Outputs
40
Digital Inputs
40
Fig. 1-13: Digital Outputs - Schematic
40
Fig. 1-14: Digital Inputs - Priorities
41
Remotely Activating a Calibration Procedure Using in 1 to in 3
41
Valve Control
42
Remote Pump Control
42
Table 1-1: Digital Inputs IN4-IN7, Array
42
Chapter 2 Technical Data
43
Common Technical Data
44
Model Specific Technical Data
47
X-STREAM GP, GPS Tabletop or Rack Mount Version
47
Fig. 2-1: X-STREAM GP, GPS - Dimensions [Approx. MM (Inch)]
47
Terminals Version
48
Fig. 2-2: X-STREAM GP, (Terminals Version) - Terminals and Fuse Holders
49
Sockets Version
50
Fig. 2-3: X-STREAM GPS, (Sockets Version) - Power and Signals Connectors
50
X-STREAM F Field Housing
52
Fig. 2-4: X-STREAM F - Dimensions (Approx. MM [Inch])
52
Fig. 2-6: X-STREAM F - Signals Terminals
54
Information on the Nameplate Label
55
Fig. 2-7: Analyzer Nameplate Label (Example)
55
Chapter 3 Measuring Principles
57
Infrared Measurement (IR) Ultraviolet Measurement (UV)
57
Interference Filter Correlation (IFC)
57
Fig. 3-1: Absorption Bands of Measured Gases and Transmission of Interference Filters
58
Opto Pneumatic Measuring Principle
59
Fig. 3-2: Gas Detector Design Principle
59
Technical Implementation
60
Fig. 3-3: IR Photometer Assembly Principle
61
Fig. 3-4: Photometer Assembly with Pyroelectrical Detector
63
Fig. 3-5: IR & UV Photometer Assemblies with Gas Detectors
64
Oxygen Measurement
65
Paramagnetic Measurement
65
Table 3-1: Solvent Resistant Sensor: Approved Solvents
65
Fig. 3-6: Paramagnetic Oxygen Detector, Assembly Principle
66
Table 3-2: Medium Affected Materials Within Paramagnetic Oxygen Sensor
66
Electrochemical Measurement
67
Fig. 3-7: Electrochemical Sensor Assembly Principle
67
Fig. 3-8: Electrochemical Reaction of Oxygen Sensor
68
Special Hints on Oxygen Sensors
69
Table 3-3: Paramagnetic Oxygen Measurement, Cross Interference by Accompanying Gases
69
Table 3-4: Electrochemical Oxygen Measurement, Cross Interference by Accompanying Gases
69
Thermal Conductivity Measurement
70
Principle of Operation
70
Fig. 3-9: Wheatstone Bridge
70
Table 3-5: Examples of Specific Thermal Conductivities
70
Technical Implementation
71
Fig. 3-10A: TC Cell, Exterior View
71
Fig. 3-10B: TC Cell, Sectional View
71
Measurement Specification
72
Table 3-6: Gas Components and Measuring Ranges, Examples
72
Table 3-7: Measurement Performance Specifications
73
Chapter 4 Installation
75
Abstract
75
Gas Conditioning
76
Fig. 4-0: Example of Gas Fittings Label
77
Fig. 4-1: Bypass Mode Installation
78
Electrical Connections
79
Detailled Installation Instructions
80
X-Stream Gp, X-Stream Gps
80
Fig. 4-2:Frontal View
80
Plugs & Sockets Version
81
Fig. 4-3: Rear Panel - Plugs & Sockets Version
81
Fig. 4-4: Socket X1 - Pin Assignment
82
Fig. 4-5: Socket X2 - Pin Assignment
83
Fig. 4-7: Plug X3 - Pin Assignment
84
Fig. 4-6: Relay Status Signals, Block Diagram
84
Fig. 4-8: Socket X4 - Pin Assignment
85
Terminals Version
87
Fig. 4-10: Rear Panel - Terminals Version
87
Fig. 4-11: Analog Signal Output Terminals
88
Fig. 4-12: Modbus Interface Terminals
89
Fig. 4-14: Relay Status Terminals
90
Fig. 4-13: Relay Status Signals, Block Diagram
90
Fig. 4-15: Digital Input & Output Terminals
91
X-Stream F
94
Fig. 4-17: X-STREAM F
94
Fig. 4-18: X-STREAM F -Allocation of Terminals and Gas Fittings
95
Fig. 4-19: X-STREAM F - Analog Output Terminals
97
Fig. 4-20: X-STREAM F - Modbus Interface Terminals
98
Fig. 4-22: X-STREAM F - Relay Status Terminals
99
Fig. 4-21: Relay Status Signals, Block Diagram
99
Fig. 4-23: Digital Input & Output Terminals
100
Fig. 4-24: Power Terminals
101
Hints on Wiring Signal Inputs and Outputs
103
Electrical Connections in General
103
Fig. 4-25: Shielded Signal Cable, Shield Connected at both Ends
103
Fig. 4-26: Shielded Signal Cable, Shield Connected at One End
104
Fig. 4-27: Double-Shielded Signal Cable, Shields Connected at both Sides
104
Wiring Inductive Loads
105
Driving Multiple Loads
105
Fig. 4-28: Suppressor Diode for Inductive Loads
105
Fig. 4-29: "Serial" Wiring
105
Driving High Current Loads
106
Fig. 4-30: Running Supply Lines "Parallel
106
Fig. 4-31: Driving High Current Loads
106
Chapter 5 User Interface and Software Menus
107
Abstract
107
The User Interface
107
Fig. 5-1: X-STREAM User Interface
107
The Status Leds
108
The Display
108
The Keys
109
Magnetically Operated Front Panel
110
Fig. 5-2: X-STREAM Magnetic Tool
110
Software
111
Power-On Sequence
111
Measuring Screen
111
Menu Structure
112
Navigating and Editing
112
Access Levels
114
Special Screens
115
Menu System
116
Power-On and Measuring Screen
117
Fig. 5-3: X-STREAM Software Menu Structure
118
Control Menu
119
Zero Calibration Menu
120
Span Calibration Menu
121
Advanced Calibration Menu
122
Calibration Status Screen
123
Apply Gas Menu
124
Acknowledgements Menu
125
Setup Menu
126
Display Setup Menu
127
Display Language Setup Menu
129
Menu Access Setup Menu
130
Component Setup Menu
131
Calibration Setup Menu
132
Calibration Gases Setup Menu
133
Interval Time Setup Menu
134
Measurement Setup Menu
135
Signal Damping Setup Menu
136
Cross Interference Setup Menu
137
AD Conversion Setup Menu
138
In/Outputs Setup Menu
139
Analog Output Setup Menu
140
Analog Output Signal Setup
141
Table 5-1: Analog Output Signal Selection
141
Analog Output Range Setup
142
Table 5-2: Analog Output Signal Setting & Operation Modes
143
Analog Output Signal Scaling Setup
144
Analog Output Signal Trimming
145
Valve Assignment
146
Installed Options Setup Menu
147
Communication Setup Menu
148
Modbus Parameters
148
Alarms Setup Menu
149
Save-Load Menu
150
Miscellaneous Screen
152
Status Menu
153
Failure Status Screen
154
Check Requests Status Screen
155
Function Check Status Screen
156
Off Spec Status Screen
157
Calibration Status Screen
158
Measurement Status Screen
159
Alarms Status Screen
160
Info Menu
161
Measuring Range Info Screen
162
Factory Settings Screen
163
Installed Options Info Screen
164
Chapter 6 Initial Startup
165
Abstract
165
Checking the Instrument's Setup
166
Instrument's Language Setup
167
Display Information Setup
168
Calibration Data Setup
168
Analog Output Setup
171
Table 6-1: Analog Output Signals Settings & Operation Modes
174
Concentration Alarms Setup
176
Table 6-2: Thresholds Influenced by Spanrange Parameter
177
Fig. 6-1: Thresholds Defining a Window
179
Fig. 6-2: HIGH and HIGH-HIGH Alarm Mode
180
Fig. 6-3: LOW and LOW-LOW Alarm Mode
181
Chapter 7 Maintenance
185
Abstract
185
Performing a Leak Test
186
Fig. 7-1: Leak Testing with U-Turn Manometer
186
Calibration Procedures
187
Preparing a Calibration
188
Manual Calibration
191
Manual Zero Calibration
191
Manual Span Calibration
192
Advanced Calibration
194
Additional Preparations for Advanced Calibration
195
Fig. 7-2: Calibration Improvement by Variable Valve Assignments
195
Zero All Calibration
198
Span All Calibration
200
Zero & Span All Calibration
202
Auto Calibration
205
Additional Preparations for Auto Calibration
205
Fig. 7-3: Calibration Improvement by Variable Valve Assignments
205
Zero Auto Calibration
208
Span Auto Calibration
210
Unattended Auto Calibration
212
Fig. 7-3: Graphical Explanation of Interval Time Settings
213
Resetting a Calibration
214
Verifying a Calibration
214
Cancelling an Ongoing Calibration
215
Cross Interference Compensation
217
Replacing the Electrochemicalsensor
219
Precautions for Sensor Handling
221
Opening the Analyzer
223
Opening X-STREAM GP / GPS
223
Opening X-STREAM F
223
Fig. 7-4: X-STREAM Interior Views
223
Locating the Sensor
224
Fig. 7-5: X-STREAM GP Interior View
224
Fig. 7-6: Cardcage Detail
224
Fig. 7-8: Purged Box Detail
224
Sensor Unit Disassembly
225
Fig. 7-9: Sensor Unit Assembly
225
Fig. 7-10: Sensor Block Assembly
225
Sensor Amplifier Adjustment
226
Fig. 7-11: OXS Board, Top View
226
Finalizing the Sensor Replacement
227
Cleaning the Instrument's Outside
228
Save / Restore Configuration Data Sets
229
Save Cfgdata to Userdata
230
Restore Userdata to Cfgdata
231
Restore Factdata to Cfgdata
232
Save / Restore to an External Device
233
Save Cfgdata to Comport
234
Restore Comport to Cfgdata
236
Chapter 8 Troubleshooting
237
Abstract
237
Solving Problems Indicated by Status Messages
238
Solving Problems Not Indicated by Status Messages
244
Fig. 8-0: X-STREAM F Interior View with Flapped Front Panel
244
Troubleshooting on Components
248
Opening X-STREAM GP / GPS
248
Opening X-STREAM F
248
Fig. 8-1: X-STREAM Interior Views
248
Measuring Points
249
Measuring Points at BKS Board
249
Supply Voltage +6 V
249
Positive Reference Voltage
249
Fig. 8-2: BKS Board (Section), Measuring Points
249
Negative Reference Voltage
250
Temperature Sensor
250
Light Barrier Signal
251
Fig. 8-3:Light Barrier Signal
251
Analog Preamplifier
252
Measuring Points at OXS Board (Electrochemical Oxygen Measurement)8-17
253
Sensor Signal
253
Fig. 8-4: OXS Board, Assembled, Top View
253
BKS 20 Board Jumper Configuration
254
Fig. 8-5: BKS Board (Section)
254
Fuse on BKS 20 Board
255
Fig. 8-6: Allocation of Fuse on BKS Board
255
Chapter 9 Modbus Functions
257
Abstract
257
Supported Functions
258
List of Parameters and Registers
259
Comparison of Registers and Parameters
272
Chapter 10 Service Information
279
Return of Material
279
Customer Service
280
Training
280
Appendix
281
Modbus Implementation
282
EC Declaration of Conformity
292
Block Diagrams
293
Emerson Rosemount X-Stream Series Instruction Manual Addendum (140 pages)
Gas Analyzer. Flameproof Variation For Use in Zone 1 and Division 2 Hazardous Areas.
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 25.45 MB
Table of Contents
Table of Contents
3
Introduction
7
Terms Used in this Instruction Manual
8
Symbols Used on and Inside the Unit
9
Symbols Used in this Manual
10
General Safety Notice / Residual Risk
11
Intended Use Statement
11
Definitions
7
Safety Instructions
11
Special Conditions for Safe Use
11
Additional Literature
12
Authorized Personnel
12
Chapter 1 Technical Description
21
Overview
21
Design Features
21
Fig. 1-1: Frontal View
21
Protective Measures in Detail
22
Fig. 1-2: Bottom View
22
High Pressure Option / Purge Option
23
Explosion Protection Compliances
24
Special Conditions for Safe Use
25
Nameplate Label
26
Fig. 1-3: Nameplate Label Details (Exemplary)
26
Technical Data
27
Fig. 1-4: Dimensions
27
Tab. 1-1: Generic Analyzer Data
28
Tab. 1-2: Standard Interfaces Data
29
Tab. 1-3: Optional Interfaces Data
30
Tab. 1-4: Increased Pressure Data
32
Tab. 1-5: Purging Gas Data
32
Fig. 1-5: Signals Terminals
33
Fig. 1-6: Power Terminals / Fuse Holders
34
Measurements Specifications
35
Tab. 1-6: Gas Components and Measuring Ranges, Examples
35
Tab. 1-7: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance Specifications
36
Tab. 1-8: Trace Moisture - Standard Measurement Performance Specifications
36
Tab. 1-9: Oxygen - Standard and Enhanced Measurement Performance Specifications
37
Tab. 1-10: Special Performance Specifications for Gas Purity Measurements
38
Fig. 1-7: Vapor Recovery Gas Flow Diagram
39
Vapor Recovery Application (Simultaneous Measurement of CH and Non-CH )
40
Chapter 2 Installation
41
Scope of Supply
41
Fig. 2-1: Scope of Supply
41
Installing the Analyzer
42
Fig. 2-2: Dimensions
43
Connecting Gas Lines
44
Fig. 2-3: Flame Arrestor Installed into Instrument Enclosure
44
Special Conditions
45
Fig. 2-5: Exemplary Diagram for a Single Channel Unit with Purge Option
45
Fig. 2-6: Exemplary Diagram for a Single Channel Instrument for High Gas Pressure
46
Fig. 2-7: Label with Fastening Torques, Installed at the Instrument
46
Gas Conditioning
47
Electrical Installation
48
Fig. 2-8: Allocation of Terminals
52
Fig. 2-9: Terminals Block X1 - Analog Signals and Relay Outputs 1-4
54
Fig. 2-10: Terminals Block X1 - Modbus Interface
55
Fig. 2-11: Modbus Interface - Ethernet Connector
56
Fig. 2-12: Terminal Blocks X4.1 and X4.2 - Digital Inputs and Outputs
57
Fig. 2-13: Terminal Block X5 - Analog Inputs
58
Fig. 2-14: Power Terminals
59
Equipotential Bonding Conductor
60
Fig. 2-15: Equipotential Bonding Conductor Terminal
60
Chapter 3 Start up
63
Final Check
63
Performing a Leak Test
64
Switching on
65
Symbols and Typographical Conventions
66
Front Panel Elements
67
Display
67
Status Line and Text Message Line
67
Fig. 3-2: Front Panel
67
Keys
68
Software
70
Access Levels & Codes
73
Special Messages
74
Start up
74
Boot Sequence
74
Measurement Display
74
Language Settings
76
Checking the Settings
77
Installed Options
78
Configuring the Display
79
Calibration Setup
80
Setting the Analog Outputs
82
Tab. 3-1: Analog Output Signals Settings and Operational Modes
85
Setting Concentration Alarms
87
Fig. 3-3: Arrangement of Concentration Thresholds
87
Backup the Settings
88
Web Browser
90
Connection Via Network
90
Fig. 3-4: Ethernet Connectors
90
Connection to Single Computer
91
Fig. 3-5: Web Browser Logon Screen
92
Fig. 3-6: Web Browser Measurements Screen
92
Chapter 4 Service and Maintenance
93
Verifications and Tests
95
Routine Tests
95
Fig. 4-1: Leak Testing with U-Tube Manometer (Flame Arrestor)
97
Fig. 4-2: Pressure Drop Test
97
Replacement of Parts
98
Vapor Recovery Application - Special Information
100
Determining the Converter Efficiency
101
Replacement Instructions
102
Fig. 4-4: Converter Assembly
102
Fig. 4-5: Converter Assembly Details
102
Fig. 4-6: Heated Jacket
103
Fig. 4-7: Converter, Laid Open
103
Fig. 4-8: Converter Filling Sequence
104
Fig. 4-9: Jacket in Converter Assembly
105
Fig. 4-10: Heated Jacket
105
Fig. 4-11: Converter Metallic Cover
105
Failure Situation
106
Fig. 4-12: Location of Overtemperature Protection Device
106
Perform a Calibration
107
Manual Zero Calibration
108
Manual Span Calibration
109
Manual Calibration for Vapor Recovery Applications
110
Chapter 5 Dismounting and Disposal
111
Dismounting and Diposal of the Analyzer
111
Appendix
113
EC Declaration of Conformity
114
ATEX EC Type Examination Certificate
115
CSA Certificate of Compliance
124
A.4 Block Diagram
131
Assignment of Terminals and Sockets
137
Emerson Rosemount X-Stream Series Manual (96 pages)
Gas Analyzers. Modbus.
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 1.04 MB
Table of Contents
Table of Contents
2
Chapter 1 Modbus Functions
3
Abstract
3
Modbus TCP/IP
3
Supported Functions
4
Adressing
5
General Register Addressing
5
Bit Ordering
5
32-Bit Registers Table Marking
5
32-Bit Data Type Registers
5
List of Parameters and Registers - Sorted by Tag Name
6
List of Parameters and Registers - Sorted by Daniel Registers
47
Control.acknowledge.fctchecks 2095
49
List Of Bitfield States
86
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