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Emerson Liebert FS Series manual available for free PDF download: User Manual
Emerson Liebert FS Series User Manual (168 pages)
DC Energy Storage System 190kW/10 Seconds, 540VDC
Brand:
Emerson
| Category:
Power Supply
| Size: 9.93 MB
Table of Contents
Table of Contents
3
Figure
13
Important Safety Instructions
13
Save These Instructions
13
1 General System Information
15
General Information
15
Safety Considerations
15
Requesting Assistance from Liebert
15
Table 1 System Information
15
General System Description
16
Figure 1 Liebert FS
16
Figure 2 Single Liebert FS Unit or Multiple Liebert FS Units Integrated into a UPS System
17
Figure 3 Liebert FS Unit(S) Integrated into UPS System for Ride-Through to Backup Generator
17
Cabinets or Batteries in Racks
18
Figure 4 One or more Liebert FS Units in Parallel with One or more Battery Strings, Battery
18
General Specifications
18
Liebert FS
18
Table 2 General System Specifications
18
Applicable Standards and Certification
19
Features and Benefits
19
Figure 5 Liebert FS DC Power Duration for One or Multiple Units in Parallel
20
Figure 6 Integrating a Single Liebert FS Unit into a UPS System
21
Figure 7 Integrating Multiple Liebert FS Units into a UPS System
21
2 Site
22
Ite Reparation
22
S Ite P Reparation
22
System Location
22
Environmental Considerations
22
Flooring Requirements
23
Floor Loading
23
Floor-Space Occupation
23
Clearances
23
Electrical Considerations
23
DC Power Connections
23
Status/Control Connections
24
Grounding Connections
24
AC Power Connections
24
Remote Monitoring Connections-Optional
24
3 Unloading and
25
Inspection before Removal from the Truck
25
Unloading
25
Figure 8 Liebert FS Shipping Package
25
Figure 9 Removing Lag Bolts
26
Handling
26
Unpacking
26
Figure 10 Lifting the Liebert FS Cabinet
27
Figure 11 Removing the Metal Support Plates
27
Positioning the Liebert FS
28
Moving the Liebert FS
28
Storing the Liebert FS for Delayed Installation
28
Figure 12 Location of Serial and Model Number Plate (Cabinet Side Panel Removed and Open Door)
28
Figure 13 Liebert FS Cabinet Caster Location
28
4 Installation
29
Figure 14 Dimensions, General Layout
29
Figure 15 Internal Layout
30
Cabinet Floor Mounting
31
Figure 16 Floor Mounting
31
Concrete, Masonry or Stone Floor Mounting
32
Figure 17 Floor Mounting Template Layout
32
Figure 18 Checking Hole Depth
33
Figure 19 Inserting Anchors
33
Figure 20 Expanding Anchors
33
Figure 21 Securing Mounting Brackets to the Cabinet
34
Figure 22 Mounting Rear Bolts-Rear Side of Cabinet
34
Figure 23 Mounting Front Bolts-Front Side of Cabinet
35
Figure 24 Bubble Level
35
Wood Floor Mounting
36
Figure 25 Raised Floor Mounting
37
Raised Floor Mounting
37
Wiring Connections
38
General Wiring Considerations
38
Figure 26 Liebert FS Cabinet with UPS Interconnection Kit
38
Figure 27 Liebert FS with Circuit Breaker Mounting Plate and Access Panels for DC and Control
39
Wiring Connections
39
Figure 28 Typical Circuit Breaker Wiring for DC Connections (View from Rear of Circuit Breaker)
39
DC Power Connections
40
Status/Control Connections
40
Ground Connections
40
Figure 29 Ground Connection on the Liebert FS
40
Table 3 Tightening Torque for Ground Connection
40
AC Auxiliary Control Power Supply Connections
41
Figure 30 Service Panel Location
41
Figure 31 Auxiliary Backup Power Connections
41
Figure 32 Auxiliary Power Fused Disconnect with Connection Points for AC Wire
42
Figure 33 Top Access Panel
42
Remote Monitoring Connections-Optional
43
Startup Considerations
43
Figure 34 Remote Monitoring (DCM) Connections (Inside Cabinet Front Door)
43
5 System Overview
44
Detailed System Description
44
Figure 35 Liebert FS Front View
44
System Module Description
45
Figure 36 Electrical System Schematic
46
Power System
46
System Performance
46
UPS Interconnection Kit
47
User Interfaces
47
Power Conversion Module
48
Figure 37 Schematic of the Levitation System
49
Magnetic Levitation Module (MLM)
49
Figure 38 Liebert FS Flywheel Module
50
Flywheel Module
50
5.1.10 Motor Generator
51
Figure 39 Rotating Group
51
Figure 40 Cross-Section of the Synchronous Reluctance Motor Rotor
51
Rotor/Flywheel-Rotating Group
51
5.1.11 Vacuum System
52
Figure 41 Vacuum System Operation
52
5.1.12 Flywheel Sensors
53
Figure 42 Schematic for the Speed and Temperature Sensors
53
5.1.13 System Safety
54
5.1.14 Cabinet
54
Figure 43 Cutaway Flywheel Module
54
5.1.15 Ventilation and Cooling
55
List of System User-Configurable Parameters
55
Figure 44 Voltage and Inductance Curve
56
Modes of Operation
57
Figure 45 Vreg Delta Help Screen
57
Figure 46 STANDBY Mode Diagram
58
Figure 47 Startup Mode Diagram
58
OFF Mode
58
STANDBY Mode
58
STARTUP Mode
58
CHARGE Mode
59
Figure 48 CHARGE Mode Diagram
59
Figure 49 READY Mode Diagram
59
READY Mode
59
DISCHARGE Mode
60
Figure 50 DISCHARGE Mode Diagram
60
Figure 51 SHUTDOWN Mode Diagram - Shutdown after Full Discharge
60
SHUTDOWN Mode
60
COAST Mode
61
FAULT Mode
61
Figure 52 SHUTDOWN Mode Diagram - User-Initiated Shutdown
61
Figure 53 Typical Operation Modes
62
Maintenance and Reliability
63
6 Operation
64
Operator Controls
64
Control Panel
65
Figure 54 Control Panel View
65
Table 4 Control Panel Keyboard Layout (Refer to Figure 54)
65
Figure 55 Main Screen Functions
66
Figure 56 Fault Screen Functions
66
Main Screen Function Descriptions
66
System MODE Indicators
67
System STATUS Indicators
67
Table 5 Operation Modes
67
Table 6 System Status Indicators
67
Other Status Indicators
68
Menu Tree and Navigation
69
Screen Tree Menu Functions
69
Table 7 EEPROM Parameter Number Ranges
69
Table 8 PCMC Parameters, Read-Only and User (Liebert FS Software)
69
Figure 57 Menu Tree
70
Navigation and Operation of Control Panel
71
System Setup and Parameter Access
71
Figure 58 User Level Main Menu Screen
71
Figure 59 READ ONLY Level Parameter View Screen
72
Figure 60 USER Level or above Parameter Edit Screen
72
Figure 61 HELP Screen for User Setup Parameters
72
Figure 62 Graphical HELP Screen for VREG DELTA1, VREG TSOC, and VREG DELTA2
72
Transition Setup
72
View
73
Time/Date
73
Figure 63 USER or Higher Level Parameter Selection for View/Edit
73
Figure 64 VIEW Menu
73
Figure 65 TIME/DATE Set
73
Temperatures
74
Voltages
74
History
74
Figure 66 Temperature View
74
Figure 67 Figure 5-14. Voltages View
74
Figure 68 History View
74
Figure 69 Charge History
74
Figure 70 Discharge History
75
Figure 71 Discharge History, Event List Screen
75
Figure 72 Warning History, Event List Screen
75
Figure 73 Fault History, Event List Screen
75
Options
76
Figure 74 Vitals History View
76
Figure 75 Counters
76
Figure 76 Counters - Screen 2
76
Figure 77 Options View
76
6.4.10 Network-Requires DCM Option
77
Figure 78 Networks View
77
Figure 79 Networks View, Edit DHCP
77
Figure 80 Networks View, Edit Settings (Service Level)
77
6.4.11 Electrical
78
6.4.12 Vitals
78
6.4.13 Security
78
Figure 81 Electrical View
78
Figure 82 Vitals View
78
Figure 83 Password Screens
79
Figure 84 Change Password
79
6.4.14 about
80
6.4.15 Tools
80
Figure 85 Change Password
80
Figure 86 about Screen
80
Figure 87 Serial Numbers
80
Figure 88 Tools for USER
80
Security Access
69
Security Levels
69
Password
69
EPROM (System) Parameters
69
System Startup
81
Initial System Startup Procedure
81
Inspection before Initial System Startup
81
Control Parameters Setup at Initial System Startup
82
Initial System Startup Procedure
82
Table 9 Control Parameters
82
Table 10 Software Versions
82
Regular Startup Procedure
83
Inspection before Regular Startup
83
Starting up the System
83
Shutdown Procedure
84
7 Maintenance
85
Safety Precautions
85
Liebert Global Services
86
Routine Maintenance
86
Maintenance Schedule
87
Record Log
87
Table 11 Maintenance Schedule
87
Optional Air Filters
88
Torque Requirements
88
Detecting Trouble
88
Table 12 Torque Specifications (Unless Otherwise Labeled)
88
Reporting a Problem
89
Corrective Actions
89
Recommended Test Equipment
89
Limited Life Components
89
Table 13 Recommended Test Equipment and Tools
89
Table 14 Projected Component Life, Replacement Schedule
89
8 Troubleshooting
90
General
90
Figure 89 USER Level Menu
90
Figure 90 VIEW Menu
90
Warnings
91
Figure 91 Warning History
91
Figure 92 Fault History
91
Figure 93 Warning Screen
91
Warnings
92
Faults
93
Figure 94 Fault Screen Descriptions
93
Table 16 Faults—Causes and Responses
94
Table 17 Troubleshooting
95
Appendix A.0 Ups Interconnection Kits
96
Appendix A.1 Wiring Connections
96
Appendix A.1.1 General Wiring Considerations
96
Table 18 Key to UPS Model Interconnection
96
Figure 95 Top View of Liebert FS Cabinet with UPS Interconnection Kit
97
Appendix A.1.2 DC Power Connections
98
Figure 96 Circuit Breaker
98
Appendix
99
Or Liebert Series 600
99
Appendix A.2.1 Description - Liebert Series 610/600T/600 UPS Interconnection Kit
99
Figure 97 Liebert Series 610 225Kva UPS
99
Table 19 Liebert Series 610/600T/600 Model Ratings
99
Appendix A.2.2
100
Interconnection Kit
100
Appendix A.2.3 UPS Configuration - Liebert FS and Liebert Series 610, 600T or 600
100
Figure 98 Liebert Series 610/600T/600 Status/Control Terminal Block Wiring
100
Appendix A.2.5
101
Series 610/600T/600 DC Bus
101
Table 20 Liebert FS Software Control Parameter Settings
101
Table 21 Liebert FS Software Control Parameters Varying with UPS Size
101
Appendix A.3 Installing the Liebert FS with a Liebert Npower UPS
102
Appendix A.3.1 Description - Liebert Npower UPS Interconnection Kit
102
Figure 99 Liebert FS Integrated into a Liebert Npower UPS System
102
Table 22 Liebert Npower Model Ratings
102
Appendix A.3.2 Status/Control Connections - Liebert Npower UPS Interconnection Kit
103
Appendix A.3.3 UPS Configuration - Liebert FS and Liebert Npower
103
Appendix A.3.4 Liebert FS Configuration - Single Liebert FS Unit
103
Table 23 Liebert FS Software Control Parameters
103
Table 24 Liebert FS Software Control Parameters Varying with UPS Size
103
Npower DC Bus
104
Appendix A.4 Installing the Liebert FS with a Liebert Series 300 UPS
105
Appendix A.4.1 Description - Liebert Series 300 UPS Interconnection Kit
105
Figure 100 Liebert Series 300 UPS
105
Table 25 List of Liebert Series 300 Models Ratings
105
Appendix A.4.2 Status/Control Connections - Liebert Series 300 UPS Interconnection Kit
106
Appendix A.4.3 UPS Configuration - Liebert FS and Liebert Series 300
106
Figure 101 Liebert Series 300 Status/Control Terminal Block Wiring
106
Appendix A.4.4 Liebert FS Configuration - Single Liebert FS on Series 300 DC Bus
107
Series 300 DC Bus
107
Table 26 Liebert FS Software Control Parameter Settings
107
Table 27 Liebert FS Software Control Parameters Varying with UPS Size
107
Appendix A.5 Installing the Liebert FS with a Liebert Hipulse UPS
108
Appendix A.5.1 Description-Hipulse UPS Interconnection Kit
108
Appendix A.5.2 Status/Control Connections-Liebert Hipulse UPS Interconnection Kit
108
Figure 102 Liebert Hipulse Status/Control Terminal Block Wiring
108
Table 28 Liebert Hipulse Model Ratings
108
Appendix A.5.3 IKIT-A05 DC Power Connections
109
Appendix A.5.4 UPS Configuration-Liebert FS and Liebert Hipulse
109
Figure 103 Circuit-Breaker (Open Door and Cabinet Faceplate Removed)
109
Appendix A.5.5 Single Liebert FS on UPS DC Bus
110
Appendix A.5.6 Single Liebert FS in Parallel with Battery Pack on UPS DC Bus
110
Table 29 Liebert FS Software Control Parameter Settings
110
Table 30 Liebert FS Software Control Parameters Varying with UPS Size
110
Table 31 Liebert FS Software Control Parameter Settings
110
Table 32 Liebert FS Software Control Parameters Varying with UPS Size
110
Appendix A.5.7 Liebert FS Configuration - Multiple Liebert FS Units
111
Appendix B.0 Data Collection Module
112
Appendix B.1 General Information
112
Appendix B.1.1 Overview
112
Appendix B.1.2 Features
112
Appendix B.2 DCM Installation and Configuration
112
Appendix B.2.1 Installation
112
Figure 104 Data Collection Module Location, Features
112
Appendix B.2.2 DCM Requirements
113
Figure 105 DCM LAN Connection
113
Figure 106 Options View
113
Figure 107 Enable or Disable DCM
113
Figure 108 Networks View
114
Figure 109 Networks View, Turn off DHCP
114
Figure 110 Networks View, Edit Settings (Service Level)
114
Appendix B.2.3 Accessing the DCM
115
Appendix B.2.4 Configuring DCM System Parameters
115
Figure 111 DCM Screen
115
Figure 112 DCM Setup Screen
115
Appendix B.3 DCM Operation
116
Appendix B.3.1 Logging into the DCM
116
Appendix B.3.2 Status and Detailed Status Screens
116
Figure 113 DCM Status Screen
116
Appendix B.3.3 Datafiles Screen
117
Figure 114 Datafiles Screen
117
Appendix B.4 DCM Troubleshooting
118
Appendix B.4.1 DCM Troubleshooting Principles
118
Appendix B.4.2 Resetting the DCM
118
Figure 115 Data Collection Module Reset Button
118
Table 33 Troubleshooting
118
Appendix
119
Appendix C.1 General Information-Versatile Interface Board
119
Appendix C.1.1 Versatile Interface Board Overview
119
Figure 116 VIB Components
119
Versatile Interface Board
119
Appendix C.1.2 VIB Features
120
Table 34 VIB I/O Functions
120
Figure 117 I/O Designations
121
Appendix C.2 VIB Installation and Configuration
122
Appendix C.2.1 VIB Installation
122
Appendix C.2.2 VIB Requirements
122
Appendix C.2.3 VIB Input Specifications
122
Appendix C.2.4 VIB Output Specifications
122
Figure 118 Versatile Interface Board Mounted in the Liebert FS
122
Appendix C.2.5 VIB Connections
123
Appendix C.3 VIB Operation
123
Appendix C.3.1 VIB Operational States
123
Figure 119 VIB Screw Terminal Connections
123
Appendix C.4 Troubleshooting the VIB
124
Appendix C.4.1 UIB State Not Displayed on the Front Panel
124
Appendix C.4.2 VIB in "Disabled" or "Not Available" State
124
Appendix C.4.3 Inputs Not Recognized
124
Appendix C.4.4 Outputs Not Asserted
124
Appendix D.0 Installation Drawings
125
Appendix D.1 Liebert FS Flywheel Submittal Document Matrix
125
Table 35 Submittal Documents Accompanying Liebert FS
125
Appendix D.2 Other Liebert FS Drawings
126
Figure 120 no UVR, Circuit Breaker to Terminal Block Wiring
126
Figure 121 Electrical Connections
127
Figure 122 Electrical System Block Diagram
128
Figure 123 24 UVR, Circuit Breaker to Terminal Block Wiring
129
Figure 124 48 UVR, Circuit Breaker to Terminal Block Wiring
129
Figure 125 Outline Drawing, Liebert FS Cabinet
130
Figure 126 Control Wiring, External Interconnect Diagram-Liebert FS Cabinet to Liebert Npower
131
Figure 127 Control Wiring External Interconnect-Liebert FS to Liebert Series 300
131
UPS Module
131
Figure 128 Control Wiring-External Interconnect Diagram, Liebert FS Cabinet to Liebert
132
Series 610 UPS Module
132
Figure 129 Control Wiring-External Interconnect Diagram, Liebert FS Cabinet to Liebert
133
Series 610 UPS Module
133
Figure 130Elevation Drawing, Liebert FS Cabinet with Shipping Package
134
Figure 131Elevation Drawing-Liebert FS Cabinet
135
Figure 132Control Wiring Diagram, Liebert FS Power Rack System in Parallel for Capacity
136
Figure 133Liebert FS Cabinet with Optional Power Terminal Block
137
Figure 134Liebert FS Cabinet Mechanical Installation
138
Figure 135Elevation Drawing-Liebert FS Cabinet with Integrated Circuit Breaker
139
Figure 136One-Line Drawing, Three Liebert FS Systems in Parallel Configuration
140
Figure 137Control Wiring Diagram-Liebert FS Cabinet - Manually Operated Circuit Breaker
141
Figure 138 One-Line Diagram-Liebert FS Systems with Factory-Integrated Circuit Breakers
142
With Liebert UPS Module
142
Figure 139 One-Line Diagram-Single Liebert FS System with Factory-Integrated Circuit Breaker
143
Supplying Liebert UPS Module
143
Figure 140 Control Wiring Diagram-Liebert FS - Optional Electrically Operated Circuit Breaker
144
Liebert Npower Units
144
Figure 141 Two-Eight Paralleled Liebert FS Units with Factory-Integrated Circuit Breaker in Parallel
145
With a Liebert UPS
145
Figure 142One-Line Diagram, Single Liebert FS and Battery with Factory-Integrated Circuit Breaker Supplying Liebert UPS-UPS DC Terminal Point of Common Connection
146
Figure 143One-Line Diagram, Single Liebert FS and Battery with Factory-Integrated Circuit Breaker Supplying Liebert UPS-UPS Battery Point of Common Connection
147
Figure 144 Status/Control Wiring, Multiple Units
148
Figure 145 Wiring Specifications, Liebert FS and Liebert Series 300
149
Figure 146 Wiring Specifications, Liebert FS and Liebert Npower
150
Figure 147 Wiring Specifications, Liebert FS and Liebert Series 610
151
Figure 148 Wiring Specifications, Liebert FS and Liebert Hipulse
152
Figure 149 Floor Mounting Template
153
Figure 150 System Mounting Kit
154
Figure 151 Liebert FS Block Diagram
155
Figure 152 Power Line Diagram
156
Figure 153 UPS Cable Entry-Bottom
157
Figure 154 UPS Cable Entry-Top
158
Figure 155 Raised Floor Mounting
159
Appendix E.0 Specifications
160
Table 36 Technical Specifications
160
Appendix E.1 Ground Test Procedure
161
Appendix F.0 Auxiliary Backup Ac Power Supply
162
Appendix F.1 Overview
162
Appendix F.2 Backup AC Power Supply Specification
162
Appendix F.3 Recommended Backup Power Supply Configuration
162
Appendix F.3.1 Operating the Liebert FS+DC in Parallel with Batteries
163
Figure 156 a Single Liebert FS+DC Unit Operating with a UPS in Conjunction with Batteries
163
Figure 157 Multiple Liebert FS+DC Units Operating with a UPS in Conjunction with Batteries
163
Appendix F.3.2 Operating the Liebert FS Without Batteries
164
Figure 158 a Single Liebert FS Unit Operating with a UPS and Without Batteries Attached
164
To the DC Bus
164
Figure 159 Multiple Liebert FS Units Operating with a UPS and Without Batteries Attached
164
Appendix F.4 Scenarios
165
Figure 160 Liebert FS Connection
165
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