Emerson ASTEC Helios Candeo AP6C75AA Manuals

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Emerson ASTEC Helios Candeo AP6C75AA Installation Manual (96 pages)

Brand: Emerson | Category: Power Supply | Size: 6.82 MB

Table of Contents
7
About this Document
13
Purpose of this Document
13
Applicability of this Document
13
Figure 1.1 - Perspective View of a Typical Top Fed AP6C75AA Helios Candeo Power System
14
Figure 1.2 - Perspective View of a Typical Bottom Fed AP6C75AA Helios Candeo Power
15
How this Document Is Organized
16
Reference Documents
16
Preparation
17
Installation Overview
17
Tools and Test Equipment
17
Precautions
18
Receiving the Material
20
Locating and Erecting the Frame(S)
21
General
21
Isolation Considerations
21
Floor Isolation Pad
21
Top Isolation
21
Waterproof Floor Considerations
21
Locating the Frame(S)
22
Marking the Floor
22
Procedure 3.1 - Marking the Floor for the Anchor Positions
22
Floor Anchoring
23
Drilling the Floor
23
Concrete Floor
23
Figure 3.1 - Floor Anchor Marking Pattern
23
Wood Floor
24
Procedure 3.2 - Drilling for the Anchor Positions in a Concrete Floor
24
Procedure 3.3 - Drilling for the Anchor Positions in a Wood Floor
24
Standard Concrete Floor Anchoring
25
Erecting the Frame(S)
25
Procedure 3.4 - Installing and Setting Standard Anchors in a Concrete Floor
25
Procedure 3.5 - Lifting and Locating a Helios Candeo Frame at Its Final Location
26
Securing the Frame(S) in Place
27
Standard Anchoring in a Concrete Floor
27
Figure 3.2 - Appropriate Method of Lifting a Helios Candeo Frame by Its Top
27
Procedure 3.6 - Securing the Frame(S) to a Concrete Floor Using Standard Anchors
27
Earthquake Applications)
27
Wood Floor
28
Figure 3.3 - Assembly Stack-Up for Standard Concrete Anchors
28
Figure 3.4 - Assembly Stack-Up for Wood Floor Anchors
28
Procedure 3.7 - Securing the Frame(S) to a Wood Floor
28
Earthquake Anchoring
29
Procedure 3.8 - Securing the Frames to a Concrete Floor with Earthquake Anchors
29
Raised Floor
30
Figure 3.5 - Assembly Stack-Up for Earthquake Concrete Anchors
30
Figure 3.6 - Typical Methods of Anchoring a Frame on a Raised Floor
30
Securing Adjacent Frames
31
Figure 3.7 - Alternate Method of Anchoring the Rods to the Sub-Floor
31
Figure 3.8 - Top View of the Interframe Linking Plate
31
Installing the Interframe DC Link Bar between Adjacent Frames DC Backbones
32
Figure 3.9 - Securing Adjacent Frames
32
Backbones
32
Figure 3.10 - Top View of an Installed Interframe DC Link Bar between Adjacent Frames DC Backbones (Top or Bottom Fed)
33
Figure 3.11 - Perspective View of a Bottom Installed Interframe DC Link Bar between Adjacent Frames DC Backbones (Top Fed Applications)
34
Figure 3.12 - Perspective View of a Top Installed Interframe DC Link Bar between Adjacent Frames DC Backbones (Bottom Fed Applications)
34
Top Support
35
Figure 3.13 - Exploded View of the Bolting Material for the Interframe DC Link Bar
35
Installation of Frame Earthquake Bracing Kit(S)
36
Figure 3.14 - Typical Top Support Group for Standard Frames
36
Module Installation
37
Cabling and Connecting
39
General
39
Basic Ruling
39
Connecting Lugs
40
Torque Values for Bolted Connections
43
Cabling Layout
43
Cabling and Connecting the Grounding Leads
45
Connecting the Power Plant Frame Ground (or Safety Ground) Lead(S)
45
Procedure 4.1 - Installing and Connecting the Power Plant Frame Ground Leads
46
Connecting the Power Plant Battery Return Reference (BRR) Lead
48
Cabling and Connecting the AC Supplies for the Rectifiers
49
Segregation between AC Conductors and Other Conductors
49
Procedure 4.2 - Installing and Connecting the Battery Return Reference Lead
49
Cabling and Connecting the Rectifier AC Interface Modules
50
Procedure 4.3 - Cabling and Connecting the Rectifier AC Interface Modules
53
DC Cabling and Connecting
54
Segregation from AC Cables
55
Connecting the Battery Cables in the Battery Connection Module(S)
55
Procedure 4.4 - Connecting the Battery Cables at the Helios Candeo Power System
55
Connecting the DC Load Cables
56
Procedure 4.5 - Connecting the Distribution Loads
61
Miscellaneous Cabling and Connecting
62
Connecting the Remote Sense Leads to the Batteries
65
Procedure 4.6 - Installing and Connecting the Remote Sense Leads
65
Connecting the Alarms to the Office Alarm Circuit
66
Installing and Connecting the Temperature Probes
67
Procedure 4.7 - Installing and Connecting the Temperature Probes
67
Connecting of the Interframe Data Link Cable(S)
69
Connecting the Uninterrupted DC Supply Leads
69
Connections at the Communication Ports
70
Final Connections at the Batteries
70
Procedure 4.8 - Connecting the Battery String Cables at the Batteries
70
Start-Up and Adjustment Procedures
73
General
73
Voltage Levels
73
Installation of the Rectifiers on the Frame(S)
73
Initial Start-Up, Testing and Adjustment of the System
75
Procedure 5.1 - Inserting the Rectifiers in the Frame
75
End of Job Routines and Turnover
77
General
77
Designation
77
Frame Numbering
77
Rectifiers
78
Distribution
78
Installing the Top Cover
80
Installation of the Optional Cabinet Look-Alike Covers and Door
80
Procedure 6.1 - Installing the Doorframe
80
Touch-Up of Damaged And/Or Scratched Painted Surfaces
81
Equipment Turnover
81
Appendix A: Drawings
83
Appendix B: Recommended AC Generator Requirements for APS Power Systems
85
Appendix C: Recommended Replacement Parts
87
Appendix D: Technical Service Assistance
89
List of Terms
93

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