Electrovert Aquastrom 200 Manuals

Manuals and User Guides for Electrovert Aquastrom 200. We have 1 Electrovert Aquastrom 200 manual available for free PDF download: Instruction Manual

Electrovert Aquastrom 200 Instruction Manual

Electrovert Aquastrom 200 Instruction Manual (170 pages)

Aqueous Cleaning System

Brand: Electrovert | Category: Other | Size: 4 MB

Table of Contents

Division 1 - Overview

5
- Table of Contents
  5
- General
  6
  - Hazards
    6
  - Section 1 General
    6
  - Safety Precautions
    7
- Description
  9
  - Process Zone Area
    9
  - Section 2 Description
    9
  - Detailed Description
    10
    
    Cabinet
    10
    
    Plumbing
    10
    
    System Controls
    11
    
    Prewash Section
    11
    
    Heated Recirculating Wash Hurricane Section
    12
    
    Dragout/ Enhanced Chemical Isolation Section
    13
    
    Heated Recirculating Rinse/ Hurricane Section
    14
    
    Final Rinse Section
    15
    
    Blower Drying Section #1 & #2
    15
    
    Stainless Steel Wire Belt Conveyor
    16
    
    Noise Suppression Hood
    16
    
    Stainless Steel Pressure Gauges
    17
    
    Internal Slide Gate Dampers
    17
    
    Optional Checkmate™ Hold down Conveyor
    18
    
    Optional Photocell Control
    19
    
    Auto Start Timer
    19
    
    Optional Detergent Injection System
    19
    
    Optional Interior Lighting
    19
    
    Optional Electrosonic Airknife
    20
    
    Optional Digital Ph Monitor
    20
    
    Optional Digital Resistivity Monitor
    20
    
    Optional Utility Sink
    20
    
    Optional Convenience Package
    21
    
    Angle Adjustable Transition Conveyor
    23
  - Optional Spray Manifold/Nozzle Configuration
    24
  - Dimensions
    25
- Facilities Requirements
  27
  - Water Requirements
    27
    
    Final Rinse
    27
    
    System Drain
    27
    
    Fill
    27
    
    Section 3 Facilities Requirements
    27
  - Exhaust Requirements
    28
  - Electrical Requirements
    29
    
    Reference Schematics
    29
    
    Power
    29
  - Capacities
    30
  - Specifications
    30
Division 2 - System Preparation

31
- Set up
  32
- West 6700 Temperature Control Setup
  37
- Photocell Adjustments
  41
  - Testing and Adjusting the Optional Photocell
    41
    
    Alignment
    41
    
    Sensitivity Adjustment
    42
- Detergent Injection Setup
  43
Division 3 - Start-Up and Operation

45
- Controls and Indicators
  47
- Other Controls and Indicators
  79
  - Optional Auto Detergent Injection System
    79
  - Optional System Status Tower
    80
  - Emergency Stop
    81
    
    Emergency Stop (E-Stop) Conditions
    81
  - Auto Start up Timer
    82
  - Ph Monitor
    82
  - Resistivity Monitor
    83
- Rosin - O/Acascading
  84
  - Rosin Cascade Setup
    84
  - O/A Cascade Setup
    85
- System Activation
  86
  - Facility Power
    86
  - System Power
    86
  - Initial Start-Up
    87
  - Activating Subsystems
    87
- System Shut-Down
  88
  - Emergency Shut-Down Procedure
    88
  - Normal Shut-Down Procedure
    89
- Operation Troubleshooting
  90
  - Water Temperature
    90
  - Water Cleanliness
    90
  - Process Chemistry
    90
  - Water Pressure
    90
  - Conveyor Speed
    90
  - Component Temperature
    90
  - Spray Nozzle Angle
    90
  - Blower Airknives
    90
  - Dryer Temperature
    90
- Software Upgrade and Access Procedure
  91
Division 4 - Maintenance

92
- Scheduled Maintenance
  94
  - Aquastorm 200™ Maintenance Checklists
    94
    
    Daily Maintenance
    95
    
    Monthly Maintenance
    96
    
    Annual Maintenance
    97
  - Post Shut-Down Check
    99
    
    Preliminary
    99
    
    Tempered Glass Windows and Splash Shields
    99
    
    Conveyor Belt
    100
    
    Spray Nozzles
    100
    
    Wash, Rinse and Optional Chemical Isolation Tanks
    101
    
    Photocell
    102
  - Daily Maintenance Procedure
    103
    
    Wash, Rinse, and Chemical Isolation Tanks
    103
    
    Prewash Section
    107
    
    Conveyor Belt
    108
    
    Descaling
    109
  - Monthly Maintenance Procedure
    109
    
    Radiant Panel Heaters
    114
    
    Blower Belt Tension Inspection
    115
    
    Turbine Blower Air Filter
    119
    
    Pump Inlet Recirculation Filters
    121
    
    Liquid Level Float Switches
    122
    
    Immersion Heater Inspection
    123
    
    Rear Plumbing Inspection
    124
    
    Ventilation
    124
    
    Optional Detergent Injection System
    124
  - Annual Maintenance Procedure
    125
    
    Electrical Wiring
    125
    
    Liquid Level Float Switches
    125
    
    Turbine Blower Motor Lubrication
    125
    
    Conveyor Drive
    126
    
    Pressure Gauge Lines
    126
- Calibration
  127
  - Dart Conveyor Motor Speed Control Calibration
    127
  - Myron L 753 Type Resistivity Monitor
    128
- Corrective Maintenance
  130
- Spray Manifold Maintenance
  130
- Recirculation Filter Replacement Procedure
  135
- Conveyor Wire Belt Tension Adjustment
  137
- Wire Belt Connecting Link Replacement Procedure
  138
- Optional Photo Sensor Adjustment
  143
  - Alignment
    143
  - Sensitivity Adjustment
    144
- Turbine Blower Belt Replacement
  145
- Turbine Blower Belt Tensioning Procedure
  149
- Turbine Blower Pulley Alignment
  154
- Turbine Blower Air Filter Replacement
  158
- Immersion Heater Replacement
  159
  - Heater Replacement
    160
- Liquid Level Float Switch Replacement
  165
- Hurricane Jet™Maintenance
  168
  - Hurricane Jet™ Removal Procedure
    168

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