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Bosch Singular 5200 Manuals
Manuals and User Guides for Bosch Singular 5200. We have
3
Bosch Singular 5200 manuals available for free PDF download: Installation Instructions Manual, Service Manual, User Manual
Bosch Singular 5200 Installation Instructions Manual (68 pages)
Gas Condensing Combi Boilers
Brand:
Bosch
| Category:
Boiler
| Size: 10.32 MB
Table of Contents
Table of Contents
3
1 Key to Symbols and Safety Instructions
4
Key to Symbols
4
Safety
4
2 General Information
7
Included Items
7
Optional Accessories
7
Specifi Cations
8
Rating Plate
9
Dimensions
10
Components
11
3 Boiler Installation
13
Installer Qualifi Cations
13
Compliance Requirements
13
Location
13
Access to Utilities
13
Humidity and Contact with Water
13
Drainage
13
Venting and Ventilation
13
Clearances
14
Clean, Debris and Chemical-Free Combustion Air
14
Position
14
Mounting to the Wall
15
4 System Piping
16
Installing a Space Heating System
16
Guidelines for a Space Heating System
16
Essential Elements in a Space Heating System
16
Space Heating Piping
17
Installing a Domestic Hot Water(DHW) System
17
Guidelines for a DHW System
17
Essential Elements in a DHW System
18
DHW System Piping
18
Connecting the Condensate Drain
19
Filling the Condensate Trap
20
System Filling
20
Built-In Water Filling
20
External Water Fill Connection
20
Test the Water System
21
External Water Fill Connection
21
Examples of System Applications
22
System Application - Zone System with Zone Valves
22
System Application - Single Zone System
23
System Application - Zone System with Circulators
24
5 Connecting the Gas Supply
25
Gas Pipe Sizing Tables
25
Gas Piping
26
Inlet Gas Pressure
27
6 Installing a Vent
29
Vent Type
29
Direct Venting
29
Non- Direct Venting
31
Vent Pipe Materials
33
Vent Length
34
Connecting the Vent Clip
34
Vent Termination
35
Single-Pipe Sidewall Venting
35
Two-Pipe Sidewall Venting
35
Snorkel Flue
36
Non-Concentric Sidewall Venting
36
Concentric Sidewall Venting
36
Two-Pipe Vertical Venting
37
Concentric Roof Venting
37
7 Setting the DIP Switches
38
8 Connecting the Power Supply
39
9 Installation Checklist
40
10 Operating the Boiler
42
Turning the Boiler on or off
42
Checking the Ignition System
42
Setting the Space Heating Temperature
42
Setting the DHW (Domestic Hot Water) Temperature
43
Viewing Basic Information
43
H0 Mode
44
H1 Mode
44
H2 Mode
44
H3 Mode
44
H4 Mode
45
H5 Mode
45
H6 Mode
45
H7 Mode
45
H8 Mode
46
H9 Mode
46
HA Mode
46
HB Mode
46
CD Mode
47
Setting the Heat Load for the Outdoor Reset Control Mode
47
Altitude Adjustment
49
11 Gas Conversion
50
Combustion Analysis
52
12 Wiring Diagram
54
13 Ladder Diagram
55
14 Normal Operating Sequence
56
15 Outdoor Temperature Sensor
58
Outdoor Temperature Sensor Installation (Optional)
58
Outdoor Temperature Sensor Installation Guidelines
58
Outdoor Reset Control
59
16 Inspection and Maintenance
60
Draining the Boiler
60
Cleaning the Cold Water Inlet Filter
62
Cleaning the Air Intake Filter
62
Protecting the Boiler from Freezing
63
Maintenance Schedules
63
Owner Maintenance
63
Service Technician Maintenance
63
17 Troubleshooting
65
Basic Problems
65
Error Codes
66
Bosch Singular 5200 Service Manual (68 pages)
Gas Condensing Combi Boilers
Brand:
Bosch
| Category:
Boiler
| Size: 10.01 MB
Table of Contents
Table of Contents
3
1 Key to Symbols and Safety Instructions
4
Key to Symbols
4
Safety
4
2 Key Components
6
3 Technical Data
8
4 Dimensions
9
5 Setting the DIP Switches
10
6 Wiring Diagram
11
7 Key Components Description
12
Pump
12
Turn down Ratio (TDR) Solenoid Valve
12
Orifi Ce
13
Fan
13
High Limit Cutout HEX T2 (302°F)
14
High Limit Cutout Supply T3 (203°F)
14
Primary Heat Exchanger
14
Secondary Heat Exchanger
15
Sensor
15
Electrode
16
Flame Rod
16
Ignition Transformer & Wire
16
Burner
17
Gas Valve
17
Touch Pad
17
Control Board
18
Condensate Trap Assembly
18
Air Pressure Switch
18
8 Troubleshooting
19
A2 Error (Abnormal Operation: Fan)
19
A3 Error (Abnormal Operation: Pump)
21
A4 Error (Overheating of Heat Exchanger)
23
A5 Error (Low Water Pressure)
25
A6 Error (Ignition Error)
27
A7 Error (Abnormal Operation: Gas Valve Relay)
29
A8 Error (Abnormal Operation: Gas Valve)
29
A9 Error (Exhaust Temperature Sensor Error)
31
AA Error (Overheating)
33
AB Error
34
AC Error (Abnormal Operation: DHW Sensor)
36
AD Error (Clog of Condensate Trap)
38
AE Error (Blockage of Flue Pipe)
40
EO Error (Abnormal Operation: Outdoor Temperature Sensor)
42
E1 Error (Abnormal Operation: Exhaust Temperature Sensor)
44
E2 Error (Exhaust Temperature Overheating)
46
E3 Error (Abnormal Operation: Return Sensor)
48
E4 Error (Abnormal Operation: Pressure Sensor)
50
E7 Error (Abnormal Operation: Gas Valve Relay)
52
EB Error (Hot Water Overheating)
52
9 Components Replacement Instructions
54
Preparation Step
54
Control Board
55
Sensor, Heating/Return
55
Sensor, DHW
55
Exhaust Temperature Sensor_T4 (Blue)
55
Gas Orifi Ce
56
Air Pressure Switch
56
Gas Valve
57
High Limit Cutout HEX T2 (302°F)
57
High Limit Cutout Supply T3 (203°F)
57
Ignition Transformer
57
Electrode Assembly
58
Flame Rod
58
Touch Pad
59
Condensation Trap
59
Turbo Fan
60
Solenoid Valve
61
Heat Exchanger
62
10 Flushing the Heat Exchanger
65
Bosch Singular 5200 User Manual (20 pages)
Gas Condensing Combi Boilers
Brand:
Bosch
| Category:
Boiler
| Size: 3.26 MB
Table of Contents
Table of Contents
3
Key to Symbols and Safety Instructions
4
Key to Symbols
4
Safety
4
Front Panel
6
Digital Display and Icons
6
Buttons
6
Operating the Boiler
7
Turning the Boiler on or off
7
Setting the Space Heating Temperature
7
Setting the DHW (Domestic Hot Water) Temperature
8
Viewing Basic Information
8
H0 Mode
9
H1 Mode
9
H2 Mode
9
H3 Mode
9
H4 Mode
10
H5 Mode
10
H6 Mode
10
H7 Mode
10
H8 Mode
11
H9 Mode
11
HA Mode
11
HB Mode
11
Inspection and Maintenance
12
Draining the Boiler
12
Cleaning the Cold Water Inlet Filter
14
Cleaning the Air Intake Filter
14
Protecting the Boiler from Freezing
15
Maintenance Schedules
15
Owner Maintenance
15
Service Technician Maintenance
15
Troubleshooting
17
Basic Problems
17
Error Codes
18
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