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Manuals and User Guides for ALLEN BRADLEY Guardmaster. We have
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ALLEN BRADLEY Guardmaster manual available for free PDF download: User Manual
ALLEN BRADLEY Guardmaster User Manual (100 pages)
Safety Relays
Brand:
ALLEN BRADLEY
| Category:
Relays
| Size: 10.75 MB
Table of Contents
Table of Contents
3
Definitions
7
Preface
7
Summary of Changes
7
Who Should Use this Manual
7
Additional Resources
8
Chapter 1 Hardware Features
9
Overview
9
Removable Terminal Blocks
9
Status Indicators
9
CI Safety Relay (Cat. No. 440R-S13R2)
10
DI Safety Relay (Cat. No. 440R-D22R2)
10
DIS Safety Relay (Cat. No. 440R-D22S2)
10
Multi-Position Switches
10
Optical Communication Bus
10
EM Safety Relay (Cat. No. 440R-EM4R2)
11
EMD Safety Relay (Cat. No. 440R-EM4R2D)
11
SI Safety Relay (Cat. No. 440R-S12R2)
11
Chapter 2 Mounting Dimensions
13
DIN Rail Mounting and Removal
13
Removal
13
Spacing
14
Installation
13
Enclosure Considerations
14
Removable Terminals
14
Prevent Excessive Heat
15
Chapter 3 Wiring Requirements and Recommendation
17
Wire Size
17
Terminal Torque
17
Terminal Assignments
18
Power, Ground, and Wire
17
Ground the Relay
19
Connect a Power Supply
20
Safety Inputs
20
Devices with Mechanical Contacts
20
Devices with OSSD Output
22
Safety Mats
23
Safedge Safety Edges
24
Safety Outputs
25
Electromechanical Outputs
26
OSSD Outputs
26
Surge Suppressors
27
Single Wire Safety Input and Output
28
Auxiliary Output
29
Reset and Monitor Input
29
Automatic/Manual Reset
31
Monitored Reset
31
Monitor with Expansion Relays
32
Jog Input
33
Retriggerable Input
33
Chapter 4 Switch Adjustment
36
DI and DIS Safety Relays
36
EMD Safety Relay
37
Configuration Process
38
Five Steps to Configure Your GSR Relay
38
Chapter 5 Indicators During Powerup
41
Indicators During Normal Operation
41
Indicators During Diagnostics
42
Chapter 6
43
CI Safety Relay
43
DI, DIS, and si Safety Relays
44
Pulse Testing for Inputs
43
Pulse Testing for OSSD Outputs
44
Chapter 7
45
Case 1
45
Case 2
46
Case 3
46
Off Delay, Non-Retriggerable
45
Off Delay, Retriggerable
46
Case 1
46
Case 2
47
On Delay
47
Case 1
47
Jog
48
Case 1
48
Case 2
49
Case 3
49
Chapter 8
51
CI Safety Relay (Cat. No. 440R-S13R2)
51
DI Safety Relay (Cat. No. 440R-D22R2)
51
DIS Safety Relay (Cat. No. 440R-D22S2)
51
EM Safety Relay (Cat. No. 440R-EM4R2)
52
EMD Safety Relay (Cat. No. 440R-EM4R2D)
52
SI Safety Relay (Cat. No. 440R-S12R2)
52
Application and Wiring Examples
53
Chapter 9 CI Safety Relay (Cat. No. 440R-S13R2)
53
DI Safety Relay (Cat. No. 440R-D22R2)
54
DIS Safety Relay (Cat. No. 440R-D22S2)
55
EM Safety Relay (Cat. No. 440R-EM4R2)
56
EMD Safety Relay (Cat. No. 440R-EM4R2D)
57
SI Safety Relay (Cat. No. 440R-S12R2)
58
Ethernet Communication
59
Chapter 10 Web Page
60
Studio 5000 Logix Designer Add-On Profile (AOP)
60
Chapter 11 Tools Needed
61
Required Tools
61
Optional Tools
61
Troubleshooting
61
Follow These Steps
62
View the Pwr/Fault Status Indicator (Step 1)
63
Check the Power Supply (Step 2)
65
Check Voltage
65
Verify Grounding at the Power Supply
66
Check Safety Device Inputs (Step 3)
66
Check Voltage-Free Contacts
67
Examine Pulse Test Waveforms
70
Effect of OSSD Test Pulses
70
Detect off Pulses
71
Capacitance Effect
71
Long Wire - Resistance Effect
72
Channel Simultaneity (Discrepancy)
73
Multiple-Channel Cycling
73
Recovery Time
74
Check the Single Wire Safety Circuit (Step 4)
74
SWS Connections L11 and L12
74
Check the Reset/Monitoring Circuit (Step 5)
76
Two-Handed Reset Operation
77
Applications with OSSD Outputs and Test Pulses
77
Check the Safety Outputs (Step 6)
78
Electromechanical Output Issues
78
OSSD Output Issues
79
Auxiliary Output Issues
83
EMD Expansion Relay B1/B2 Inputs (Step 7)
86
Terminal Block Removal and Replacement
87
Terminal Block Removal
87
Terminal Block Replacement
87
Series, Version, and Manufacturing Date Code
88
Current Product Label
88
Old Product Label
88
Appendix A General
89
Environmental
89
Reset Input
90
Safety Inputs IN, IN1, and IN2
90
B1 Input
91
Safety Outputs
91
Auxiliary Output
92
Single Wire Safety
92
Appendix B Agency Certifications
93
Compliance to European Union Directives
93
EMC Directive
93
Machine Safety Directive
93
SIL Rating
94
Performance Level/Category
94
Index
95
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