ABB IRB 6640 Foundry Prime Manuals

ABB IRB 6640 Foundry Prime Manuals

Manuals and User Guides for ABB IRB 6640 Foundry Prime. We have 1 ABB IRB 6640 Foundry Prime manual available for free PDF download: Product Manual

ABB IRB 6640 Foundry Prime Product Manual

ABB IRB 6640 Foundry Prime Product Manual (496 pages)

Brand: ABB | Category: Robotics | Size: 17.09 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Manual - IRB
11
Product Documentation
14
How to Read the Product Manual
16
Important Information about Robots with Protection Type Foundry Prime
17
1 Safety

19
2 Installation and Commissioning

49
3 Maintenance

119
4 Repair

213
- Introduction
  213
- General Procedures
  214
  - Performing a Leak-Down Test
    214
  - Mounting Instructions for Bearings
    215
  - Mounting Instructions for Seals
    217
  - Cut the Paint or Surface on the Robot before Replacing Parts
    219
    
    The Brake Release Buttons May be Jammed after Service Work
    221
  - Complete Robot
    222
    
    Replacing Cable Harness, Axes
    222
    
    Replacement of Cabling, Axis 5 Motor
    237
    
    Replacement of Complete Arm System
    240
    
    Replacement of Air Nipple and Hose (Foundry Prime)
    252
  - Upper and Lower Arm
    259
    
    Replacing the Turning Disk
    259
    
    Replacement of Complete Wrist Unit
    263
    
    Replacement of Support Shaft with Bearing Axis 5
    269
    
    Replacement of Upper Arm
    273
    
    Replacement of Complete Lower Arm
    281
  - Frame and Base
    287
    
    Replacing the SMB Unit
    287
    
    Replacing the Brake Release Board
    293
    
    Replacement of Spherical Roller Bearing, Balancing Device
    297
    
    Replacement of Balancing Device
    302
    
    Replacing the Balancing Device (Design 1)
    302
    
    Replacing Balancing Device (Design 2)
    311
    
    Unloading the Balancing Device Using Distance Tool
    327
    
    Restoring the Balancing Device Using Distance Tool
    331
    
    Unloading the Balancing Device Using Hydraulic Press Tool
    333
    
    Restoring the Balancing Device Using a Hydraulic Press Tool
    336
  - Motors
    339
    
    Replacing Motor Axis 1
    339
    
    Replacing Motor Axis 2
    346
    
    Replacing Motor Axis 3
    354
    
    Replacing Motor Axis 4
    362
    
    Replacing Motor Axis 5
    370
    
    Replacing Motor Axis 6
    379
  - Gearboxes
    387
    
    Replacing Gearbox Axis 1
    387
    
    Replacing Gearbox Axis 2
    405
    
    Replacing Gearbox Axis 3
    419
    
    Replacing Gearbox Axis 6
    431
5 Calibration Information

439
6 Decommissioning

449
- Introduction
  449
- Environmental Information
  450
- Scrapping of Robot
  452
- Decommissioning of Balancing Device
  453
7 Reference Information

457
- Introduction
  457
- Applicable Standards
  458
- Unit Conversion
  460
- Screw Joints
  461
- Weight Specifications
  464
- Standard Tools
  465
- Special Tools
  466
- Dismounting and Mounting Tool 3HAC028920-001
  469
- Lifting Accessories and Lifting Instructions
  485
8 Spare Parts

487
- Spare Part Lists and Illustrations
  487
9 Circuit Diagrams

489

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