ABB ACS580MV Manuals

Manuals and User Guides for ABB ACS580MV. We have 6 ABB ACS580MV manuals available for free PDF download: Commissioning Manual, Hardware Manual, Quick Manual

ABB ACS580MV Hardware Manual (146 pages)

200 kW to 6300 kW, 6 kV to 11 kV

Brand: ABB | Category: DC Drives | Size: 26.93 MB

Table of Contents
5
Terms
11
Trademarks
12
1 Safety Instructions

13
2 Introduction to the Manual

19
- Contents of this Chapter
  19
- Equipment Covered by the Manual
  19
- Target Groups and Required Qualifications
  20
  - Handling
    20
  - Mechanical Installation
    20
  - Electrical Installation
    20
  - Operation
    20
  - Maintenance
    21
- Contents of the Manual
  21
  - Relevant Chapters of the Manual
    21
  - Related Manuals
    21
- User's Responsibilities
  21
- Intended Equipment Use
  22
- Cyber Security Disclaimer
  22
- Categorization by Frame Size and Option Code
  22
3 Function and Hardware Description

23
- Contents of this Chapter
  23
- Product Overview
  23
- Rating Plate
  24
  - System Overview
    26
- Power Supply Configuration
  26
  - Main Power Supply to Input Isolation Transformer
    26
  - Auxiliary Power Supply
    27
    
    Standard Configuration
    27
    
    Alternative Configurations
    27
- Cabinet Layouts
  27
  - Terminal Unit
    28
  - Transformer Unit
    29
  - Inverter Unit
    29
  - Power Module
    30
    
    Charging Circuit
    32
    
    Discharging the Power Modules
    32
  - Control Unit
    33
- Cabinet Design
  35
  - Protection Class
    35
- Door Locking System
  35
- Cooling System
  37
  - Function
    37
    
    Fan Groups
    37
    
    Starting, Stopping
    37
    
    Air Flow Inside the Drive
    37
    
    Temperature Monitoring
    38
4 Control System and Interfaces

39
- Contents of this Chapter
  39
- Main Components
  39
  - Control Block Diagram
    40
- Control Unit (BCU)
  41
  - I/O Extension and Fieldbus Modules
    41
  - Control Tasks
    42
- Parameters and Application Macros
  42
- Control Locations and Operating Modes
  43
  - Application Macros
    43
- Local Operating Elements
  43
  - Local Control Panel
    43
  - Supply OFF/ON Pushbuttons
    44
  - Alarm and Fault Indications
    45
  - Emergency off
    45
- Monitoring
  45
- I/O Interfaces
  45
5 Guidelines for Planning the Electrical Installation

51
- References
  51
- Limitation of Liability
  51
6 Transportation, Storage and Disposal

53
- Contents of this Chapter
  53
- Safety
  53
- Transport Conditions
  53
- Unpacking and Inspection
  54
- Lifting and Transportation
  54
  - General Notes on Transportation
    54
  - Dimensions and Weights
    54
  - Using a Crane
    55
  - Using a Forklift
    56
- Storage
  57
7 Mechanical Installation

59
- Contents of this Chapter
  59
- Safety
  59
- Examining the Installation Site
  59
- Necessary Tools
  60
- Overview on Installation Work
  60
- General Notes on Installation
  60
  - Dimensions, Clearances
    60
  - Preparing the Foundation
    60
  - Cable Ducts
    60
  - Fire Protection
    60
  - Cabinet Roof
    61
  - Installing Fan Units
    61
    
    Installation
    61
  - Bolting Together the Units
    62
  - Fixing Units to the Floor
    62
- Location of Tool Kit and Accessories
  63
8 Electrical Installation

65
9 Installation Checklist

85
- Contents of this Chapter
  85
- Checklist
  86
10 Operation

91
- Contents of this Chapter
  91
- Operating Conditions
  91
- Safety
  91
- Overview
  91
- Overview on Drive Status and Sequences
  92
  - Status Indications
    92
  - Start Sequence of the Drive
    93
  - Stop Sequence of the Drive
    94
  - Emergency Stop Sequence
    95
- Energizing and Starting the Drive
  95
- Stopping the Drive
  97
11 Fault Tracing

99
- Contents of this Chapter
  99
- Alarm and Fault Indications
  99
- Warning and Fault Messages
  100
  - Diagnosis Data and Parameter Backup
    100
12 Maintenance

101
- Contents of this Chapter
  101
- Preparation for Maintenance Work
  102
- Shutting down the Drive for Maintenance
  102
  - De-Energizing the Drive
    103
  - Unlocking and Locking the Doors
    104
  - Connecting a Grounding Set
    104
  - Grounding Power Module with Grounding Hook
    107
    
    Required Tools
    107
    
    Procedure
    108
- Starting the Drive after Maintenance
  108
- Emergency Release of the Door Safety Switch
  108
  - Safety-Switch Settings
    109
  - Unlocking
    110
    
    Safety-Switch Setting 2
    110
- Cleaning the Interior of the Cabinet
  111
- Replacing the Door Air Filters
  111
- Cleaning Heat Sinks of Power Modules
  112
- Replacing Roof AC Fans
  113
  - Required Tools and Equipment
    115
- Replacing Roof EC Fans
  116
  - Procedure
    116
- Replacing the Power Modules
  118
  - Required Manpower and Tools
    118
  - Replacement of a Power Module Frame Size R1 - R3
    118
    
    Dismounting
    119
    
    Mounting
    120
    
    Converter Module Testing and Repair
    120
- Replacing the Power Module Fuse R1 - R3
  120
  - Replacement of a Power Module Frame Size R4 - R6
    121
    
    Dismounting
    121
    
    Mounting
    123
    
    Converter Module Testing and Repair
    123
- Replacing the Power Module Fuse R4 - R6
  123
  - Replacement of a Power Module Frame Size R7 - R9
    124
    
    Dismounting
    124
    
    Mounting
    129
- Replacing the Power Module Fuse R7 - R9
  131
- Capacitors
  131
  - Reforming Capacitors of the Power Modules
    132
- Testing Main Power Supply Circuit
  132
- Replacing the Control Panel Battery
  132
- Circuit Board Replacements
  132
  - Control Unit (BCU) and Memory Unit (ZMU)
    132
  - Replacing the SD Memory Card
    135
  - Replacing the Real-Time Clock Battery
    135
  - High Voltage Divider Board
    136
  - CVMI2 Board
    136
  - Control Hub
    136
  - Control Hub Daughter Board
    137
- Maintenance Schedule
  139
- Drive Seasonal Operation
  140
13 Technical Data

143
- Product and Service Inquiries
  145
- Product Training
  145
- Document Library on the Internet
  145

ABB ACS580MV Commissioning Manual (150 pages)

200kW to 6300 kW,3.3kV to 11 kV

Brand: ABB | Category: DC Drives | Size: 19.15 MB

Table of Contents
5
Terms
9
Trademarks
10
1 Safety Instructions

11
- Contents of this Chapter
  11
2 Introduction to the Manual

13
- Contents of this Chapter
  13
- Scope of Commissioning
  13
- Requirement for Reports
  13
- MV Drives Supportline Contact
  14
3 Standard Commissioning Process

15
- Pre-Commissioning Check Lists
  15
  - Contents of this Chapter
    15
  - Office Preparation Check List
    15
  - Required Tools
    16
  - Scope of Delivery
    18
  - Checking the Pre-Conditions for Commissioning
    18
- Inspection of Installation
  22
  - Converter Room
    23
  - Converter
    23
  - Motor
    23
- Commissioning Third-Party Equipments
  24
  - Main Circuit Breaker (MCB)
    24
  - Power Cables
    24
  - Protection Relays
    27
  - Motor
    28
- Insulation Resistance Measurements
  28
  - Preparations
    28
  - External MCB Insulation Test
    28
  - Converter Insulaiton Test
    29
  - Motor Insulation Test
    30
  - Power Cables Insulation Test
    31
- Preparing the Converter for Start-Up
  32
- Loading Software and Prepare Drivestartup
  36
  - Loading Software to All the Control Boards
    36
  - Commissioning Software Tools on PC
    59
- Cold Commissioning by Drivestartup
  64
  - Create the New Project
    64
  - Connected Equipment Inspection
    67
  - Cold Commissioning
    68
- Hot Commissioning by Drivestartup
  75
  - Close MCB and Load Power Module Software
    75
  - Cooling and Heating System Testing
    75
  - Motor First Run
    77
  - Fly Start
    78
  - Control from Overriding System
    80
  - Motor Ramp up and down with Load
    81
  - Vector Control
    82
  - Grid Loss Ride through Test
    84
- Finalizing the Commissioning
  84
- Duration and Description of Commissioning
  94
  - Duration and Description of Typical Commissioning
    95
4 Option

97
- MBU Commissioning
  97
- SBU Commissioning
  105
  - Safety
    105
  - Software Requirements
    105
  - Inspection of Installation
    105
  - Insulation Test
    106
  - Download Software
    106
  - SBU Phase Order Check Procedure
    108
  - SBU Cold Commissioning
    111
  - SBU Hot Commissioning
    124
- Master/Follower Functionality
  129
  - Contents of this Chapter
    129
  - General
    129
  - General Parameter Setting
    131
- Remote Connectivity
  136
  - Contents of this Chapter
    136
  - Make the Drive Ready
    136
  - NETA-21 Setup
    137
  - Finalizing the Connection
    139
5 Preventive Maintenance

141
- Contents of this Chapter
  141
- Maintenance Schedule
  141
  - Regular Inspection
    142
  - Preventive Replacement Schedule
    142
- Insulation Resistance Measurement
  143
- Optical Fibers
  144
  - Visual Check
    144
  - Attenuation Measurement
    144
  - Communication Test
    145
- Bypass Unit
  146
  - Isolation Switches for Manual Bypass
    146
  - Contactor for Auto Bypass
    146

ABB ACS580MV Hardware Manual (62 pages)

Synchronized Bypass Unit

Brand: ABB | Category: Industrial Electrical | Size: 4.63 MB

Table of Contents
5
Terms
9
Trademarks
10
1 Safety Instructions

11
2 Introduction to the Manual

17
- Contents of this Chapter
  17
- Applicable Products
  17
- Contact Information
  17
- Equipment Covered by the Manual
  18
- Target Groups and Required Qualifications
  18
  - Related Manuals
    18
- User's Responsibilities
  18
- Intended Equipment Use
  18
- Cyber Security Disclaimer
  18
- Categorization by Frame Size and Option Code
  18
3 Function and Hardware Description

19
- Contents of this Chapter
  19
- Function Introduction
  19
  - SBU Function Description
    19
  - Transfer Sequence
    20
  - Options
    21
- Product Overview
  21
  - Output Choke
    22
  - Space Heater
    22
  - RSYC- 01 Unit
    22
    
    Overall View of the Unit
    22
    
    Operation
    22
  - Hmi
    22
  - MAU (Marshalling Unit) Layout
    25
- Doorlock
  26
- Cooling System
  26
  - Function
    26
  - Air Flow Inside MAU and SBU
    27
4 Control System and Interfaces

29
- Contents of this Chapter
  29
- Main Components
  29
  - Control Block Diagram
    30
- I/O Interfaces
  31
5 Transportation

33
- Contents of this Chapter
  33
- Safety
  33
- Lifting and Transportation
  33
  - Dimensions and Weights
    33
6 Mechanical Installation

35
- Contents of this Chapter
  35
- Safety
  35
  - Installing Air Outlet
    35
    
    Installation
    36
7 Electrical Installation

37
8 Installation Checklist

43
- Contents of this Chapter
  43
- Checklist
  44
9 Operation

49
- Contents of this Chapter
  49
- Operating Conditions
  49
- Safety
  49
- Overview
  49
- Overview on Bypass - Drive Status and Sequences
  50
  - Start Sequence of SBU
    50
10 Maintenance

53
- Contents of this Chapter
  53
- Preparation for Maintenance Work
  54
- Shutting down the Drive for Maintenance
  55
  - Connecting a Grounding Set
    55
- Replacing Cooling Fan in SBU
  56
  - Procedure
    56
  - Maintenance Schedule
    57
11 Technical Data

59
- SBU Technical Data
  59
- Product and Service Inquiries
  61
- Product Training
  61
- Document Library on the Internet
  61

ABB ACS580MV Hardware Manual (44 pages)

Brand: ABB | Category: DC Drives | Size: 9.12 MB

Table of Contents
5
1 Safety Instructions

7
2 Introduction to the Manual

13
- Contents of this Chapter
  13
- Bypass Unit Introduction
  13
- Applicable Products
  14
- Contact Information
  14
- Target Audience
  14
  - Related Manuals
    14
3 Operation Principle and Hardware Description

15
- Contents of this Chapter
  15
- Manual Bypass
  16
  - Single-Line Circuit Diagram
    16
  - Cabinet Layout
    17
- Bypass Customer Interface
  19
  - Operation Sequence
    21
    
    Maintenance to VFD
    21
    
    Maintenance to Bypass
    21
    
    VFD to Bypass
    21
    
    Bypass to VFD
    22
    
    VFD to Maintenance
    22
    
    Bypass to Maintenance
    22
- Auto Bypass
  23
  - Single-Line Circuit Diagram
    23
  - Cabinet Layout
    24
- Customer Interface
  24
  - Operation Sequence
    26
    
    Maintenance to VFD
    26
    
    Maintenance to Bypass
    27
    
    VFD to Bypass
    27
    
    Bypass to VFD
    27
    
    VFD to Maintenance
    28
    
    Bypass to Maintenance
    28
4 Electrical Installation

29
5 Installation Checklist

35
- Contents of this Chapter
  35
- Checklist
  36
6 Technical Data

39
Further Information

43

ABB ACS580MV Quick Manual (54 pages)

Brand: ABB | Category: DC Drives | Size: 27.3 MB

Table of Contents
5
Safety Instructions
7
Contents of this Chapter
7
User's Responsibilities
8
General Safety Information
8
Identifying a Drive from Package
9
Mechanical Installation
11
Safety
11
Examining the Installation Site
11
Installation of EC Fan Units
12
Recognize Fan
13
Installation
14
Installation (with Air Channel)
15
Bolting Together the Units
16
Location of Tool Kit and Accessories
17
Electrical Installation
19
Safety
19
Overview of Installation Work
19
Drawing of System Cabling
20
Cables Requirements
21
Cables and PE Busbar between Drive and Integrated Transformer and Drive
22
Installing Power and Ground Cables
24
Installing Auxiliary, Control and Serial Communication Cables
27
Control and Power Supply Cables for Fan Units
28
Sealing Holes in Entry Plates
29
Final Checks
29
Lifting and Transportation
31
Safety
31
Installation Checklist
33
Contents of this Chapter
33
Safety
34
Checklist
34
Mechanical Installation
35
Electrical Installation
35
Door Interlocking
37
Main Circuit Breaker (MCB)
37
Motor
37
Power Cables
39
Insulation Tests
39
Power Supply
39
Miscellaneous
39
Operation
41
Status Indications
41
Energizing and Starting the Drive
42
Checks before Starting the Drive
42
Starting the Drive from Remote
42
Starting the Drive Locally
43
Stopping the Drive
44
Fault Tracing
45
Contents of this Chapter
45
Warning and Fault Messages
45
Replace the Memory Unit and SD Card
51
Replacing the Memory Unit
51
Replacing SD Card
51

ABB ACS580MV Quick Manual (44 pages)

Brand: ABB | Category: DC Drives | Size: 5.96 MB

Effective:2018
3
Table of Contents
5
1 Safety Instructions

7
- Contents of this Chapter
  7
2 Identifying a Drive from Package

9
3 Lifting and Transportation

11
- Safety
  11
4 Mechanical Installation

13
- Safety
  13
- Examining the Installation Site
  13
- Installation of EC Fan Units
  14
- Installation
  14
- Bolting Together the Units
  15
- Location of Tool Kit and Accessaries
  16
5 Electrical Installation

17
6 Installation Checklist

27
- Contents of this Chapter
  27
- Checklist
  27
7 Operation

31
- Status Indications
  31
- Energizing and Starting the Drive
  32
- Stopping the Drive
  33
8 Fault Tracing

35
- Contents of this Chapter
  35
- Warning and Fault Messages
  35
9 Replace the Memory Unit and Sd Card

41
- Replacing the Memory Unit
  41
- Replacing SD Card
  41
- Product and Service Inquiries
  43
- Product Training
  43
- Document Library on the Internet
  43

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ABB ACS580MV Manuals

ABB ACS580MV Hardware Manual (146 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Function and Hardware Description

4 Control System and Interfaces

5 Guidelines for Planning the Electrical Installation

6 Transportation, Storage and Disposal

7 Mechanical Installation

8 Electrical Installation

9 Installation Checklist

10 Operation

11 Fault Tracing

12 Maintenance

13 Technical Data

ABB ACS580MV Commissioning Manual (150 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Standard Commissioning Process

4 Option

5 Preventive Maintenance

ABB ACS580MV Hardware Manual (62 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Function and Hardware Description

4 Control System and Interfaces

5 Transportation

6 Mechanical Installation

7 Electrical Installation

8 Installation Checklist

9 Operation

10 Maintenance

11 Technical Data

ABB ACS580MV Hardware Manual (44 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Electrical Installation

5 Installation Checklist

6 Technical Data

Further Information

ABB ACS580MV Quick Manual (54 pages)

Table of Contents

ABB ACS580MV Quick Manual (44 pages)

Table of Contents

1 Safety Instructions

2 Identifying a Drive from Package

3 Lifting and Transportation

4 Mechanical Installation

5 Electrical Installation

6 Installation Checklist

7 Operation

8 Fault Tracing

9 Replace the Memory Unit and Sd Card

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