Pioneer DEH-P3500MP Service Manual

Pioneer DEH-P3500MP Service Manual

Multi-cd control high power cd/mp3 player with rds tuner
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Service
Manual
MULTI-CD CONTROL HIGH POWER CD/MP3 PLAYER WITH RDS TUNER
DEH-P3500MP
- This service manual should be used together with the following manual(s):
Model No.
Order No.
CX-3057
CRT3026
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC.
PIONEER EUROPE NV
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2003
DEH-P3500MP/XM/EW
Mech. Module Remarks
S10MP3
CD Mech. Module:Circuit Description, Mech.Description, Disassembly
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
ORDER NO.
CRT3020
XM/EW
K-ZZY. JAN. 2003 Printed in Japan
Table of Contents
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Summary of Contents for Pioneer DEH-P3500MP

  • Page 1 PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2003 K-ZZY. JAN. 2003 Printed in Japan...
  • Page 2: Safety Information

    2. A “ LASS 1 LASER PRO U T” a e is affi e to the unit fra e. otto of the ayer. CLASS 1 . S ecifications of Laser io e ecifications of laser radiation fields to hich human access is ossi le durin service. Wavelen th = 800 nanometers DEH-P3500MP/XM/EW...
  • Page 3 By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. DEH-P3500MP/XM/EW...
  • Page 4: Table Of Contents

    Unplugging and plugging the connectors dur- ing power-on mode may damage the ICs inside the unit. 2. To protect the pickup unit from electrostatic dis- charge during serviving, take an appropriate treat- ment(shorting-solder) by referring to "the DISAS- SEMBLY" on page 51. DEH-P3500MP/XM/EW...
  • Page 5: Specifications

    1. SPECIFICATIONS DEH-P3500MP/XM/EW...
  • Page 6: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING DEH-P3500MP/XM/EW...
  • Page 7 CND1249 22 Case Assy CXB3520 13 Holder CND1250 14 Bush CNV3930 15 Polyethylene Bag CEG-162 - Owner's Manual, Installation Manual Part No. Language CRD3672 English, Spanish CRD3673 German, French CRD3674 Italian, Dutch CRD3675 English, Spanish, German, French, Italian, Dutch DEH-P3500MP/XM/EW...
  • Page 8: Exterior

    2.2 EXTERIOR DEH-P3500MP/XM/EW...
  • Page 9 84 Lighting Conductor CNV7710 40 Spring CBH2651 85 Grille Unit CXB9620 86 Screw ISS26P055FTC 41 Spring CBH2652 87 Choke Coil(L981) CTH1280 42 Spring CBH2653 43 Spring CBL1512 2SD2375 Transistor(Q752, 901, 911) 44 Holder CND1254 89 IC(IC301) PAL007A 45 Cover CNM6854 DEH-P3500MP/XM/EW...
  • Page 10: Cd Mechanism Module

    2.3 CD MECHANISM MODULE 1GEM1024 GEM104 GEM10 DEH-P3500MP/XM/EW...
  • Page 11 40 Lever CNC9983 85 Screw(M2x5) EBA1028 41 Lever CNC9984 86 Screw JFZ20P020FTC 87 Screw JGZ17P022FTC 42 Sheet CNM8134 88 Washer YE15FTC 43 Collar CNV6906 44 Guide CNV6925 89 Washer YE20FTC 45 Arm CNV7198 90 Pickup Unit(Service)(P10) CXX1641 91 Screw IMS26P030FMC DEH-P3500MP/XM/EW...
  • Page 12: Block Diagram And Schematic Diagram

    BRST,BRXEN,BSRQ CONT CONT BDATA,BSCK CD CONTROLLER Q752 CLAMP IC 701 PE5352B DSCSNS HOME HOME CD3VON Q751 VDCONT 12EJ DISC SENSE 8EJ SENSE CLAMP VDCONT SENSE SENSE +3.3V REGULATOR IC 203 3VDD IC 703 V3R3D BA033SFP S-818A33AUC-BGN +3.3V REGULATOR Q754 DEH-P3500MP/XM/EW...
  • Page 13: Panel Unit

    S1970 DGND EJECT CN1901 Q961 BL+B Q962 Q971 SWDVDD SWVDD REMOTE CONTROL SENSOR IC 1902 OPT IN DPDT DPDT TSOP4840SB1 S831 KEY MATRIX KEY DATA DSENS DPDT LCD DRIVER/ KYDT KYDT KEY CONTROLLER IC 1901 KTDT PD6340A CN1951 CN1950 DEH-P3500MP/XM/EW...
  • Page 14: Overall Connection Diagram(Guide Page)

    Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. Large size SCH diagram CD:0dBs Guide page Detailed page FM:-27 AM:-27 IP-BUS:+2 CN901 CD CORE UNIT(S10MP3) IP-BUS:+2.2dBs FM(30%):-26.0dBs AM(30%):-26.0dBs EJECT PANEL UNIT DEH-P3500MP/XM/EW...
  • Page 15 No differentiation is made between chip capacitors and 0.022 R022 discrete capacitors. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. DEH-P3500MP/XM/EW...
  • Page 16 DEH-P3500MP/XM/EW...
  • Page 17 DETACH SENSE CN1901 KEYBOARD UNIT FM/AM TUNER UNIT DEH-P3500MP/XM/EW...
  • Page 18 DEH-P3500MP/XM/EW...
  • Page 19 DEH-P3500MP/XM/EW...
  • Page 20: Keyboard Unit

    3.3 KEYBOARD UNIT KEYBOARD UNIT DEH-P3500MP/XM/EW...
  • Page 21 DEH-P3500MP/XM/EW...
  • Page 22: Cd Mechanism Module

    CD CORE UNIT S901 : HOME SWITCH..ON-OFF S902 : CLAMP SWITCH..ON-OFF S903 : DSCSNS SWITCH..ON-OFF S904 : 12EJ SWITCH..ON-OFF S905 : 8EJ SWITCH..ON-OFF The underlined indicates the original switch position. R744 SPINDLE MOTOR M1 CXB6007 M2 CXB8933 LOADING/CARRIAGE MOTOR DEH-P3500MP/XM/EW...
  • Page 23 CD CORE UNIT (S10MP3) R209 R207 R205 R240 SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE MA152WA 4R7/25 & 4R7/25 PE5352B CN721 DEH-P3500MP/XM/EW...
  • Page 24 DEH-P3500MP/XM/EW...
  • Page 25 DEH-P3500MP/XM/EW...
  • Page 26 DEH-P3500MP/XM/EW...
  • Page 27 DEH-P3500MP/XM/EW...
  • Page 28 00m /di 0ms/di 00m /di s/di 00m /di s/di 00m /di 1 /di pindle a e orm during pindle a e orm during agni ied e e pattern e .: e .: e .: ode: ode: ode: Normal Normal Normal DEH-P3500MP/XM/EW...
  • Page 29 1 SCS S 5V/div 1 SCS S 1V/div /div 500m /div 5V/div /div 1V/div 5V/div 5V/div 5V/div 5V/div A a o Audio i e wave, 1 Hz 1 cm C cm C orma orma orma DEH-P3500MP/XM/EW...
  • Page 30 1V/div 500m /div 1V/div 500m /div 500mV/div 500mV/div 500mV/div 500mV/div Wh n witching to D- M rom D-DA Wh n witching to D-DA rom D- (BA D k y) (BA D k y) ormal ormal DEH-P3500MP/XM/EW...
  • Page 31 DEH-P3500MP/XM/EW...
  • Page 32: Pcb Connection Diagram

    CORD ASSY For further information for respective destinations, be sure to check with the schematic dia- gram. 2.Viewpoint of PCB diagrams WIRED IP-BUS Capacitor Connector REMOTE CONTROL SIDE A SIDE B Chip Part P.C.Board L981 CN901 DETACH SENSE DEH-P3500MP/XM/EW...
  • Page 33 SIDE A IC,Q RCA OUT ANTENNA CN1950 FRONT DEH-P3500MP/XM/EW...
  • Page 34 TUNER AMP UNIT IC,Q DEH-P3500MP/XM/EW...
  • Page 35 SIDE B DEH-P3500MP/XM/EW...
  • Page 36: Panel Unit

    4.2 PANEL UNIT SIDE A PANEL UNIT CN1901 EJECT SIDE B PANEL UNIT CN831 DEH-P3500MP/XM/EW...
  • Page 37: Keyboard Unit

    4.3 KEYBOARD UNIT SIDE A KEYBOARD UNIT SIDE B KEYBOARD UNIT IC,Q IC,Q CN1951 ↓ DEH-P3500MP/XM/EW...
  • Page 38: Cd Mechanism Module

    4.4 CD MECHANISM MODULE SIDE A CD CORE UNIT(S10MP3) LOADING /CARRIAGE MOTOR SPINDLE MOTOR CN721 HOME PICKUP UNIT (SERVICE) DEH-P3500MP/XM/EW...
  • Page 39 SIDE B CD CORE UNIT(S10MP3) 12EJ CLAMP DSCSNS DEH-P3500MP/XM/EW...
  • Page 40: Electrical Parts List

    RS1/16S0R0J Diode DAN202U RS1/16S153J Diode DAP202U RS1/16S103J Diode DAP202U RS1/16S103J Diode HZS6L(B1) RS1/16S331J Diode MPG06G-6415G50 RS1/16S821J Diode HZS9L(B3) RS1/16S821J Diode 1SR154-400 RS1/16S821J Diode 1SR154-400 RS1/16S821J Diode 1SR154-400 RS1/16S223J Diode HZS7L(C3) RS1/16S223J Diode HZS7L(A1) RS1/16S223J Diode DAN202U RS1/16S223J Diode MPG06G-6415G50 DEH-P3500MP/XM/EW...
  • Page 41 RS1/16S221J CKSRYB153K50 RD1/4PU821J CCSRCH102J25 RD1/4PU221J CKSRYB474K10 RS1/16S331J CKSRYB474K10 RD1/4PU0R0J CKSRYB474K10 RS1/16S102J CKSRYB474K10 RS1/16S102J CKSRYB474K10 RS1/16S222J CKSRYB474K10 RS1/16S222J CKSRYB474K10 RS1/16S222J CKSRYB474K10 RS1/16S222J CEHAR330M10 RS1/16S473J 3300µF/16V CCH1486 RS1/16S473J CKSRYB104K25 RD1/4PU391J CEHAR100M16 RS1/16S102J CKSQYB225K10 RS1/16S102J CKSQYB225K10 RS1/16S102J CKSQYB105K16 RS1/16S102J CEJQ100M16 RS1/16S102J CEJQ100M16 DEH-P3500MP/XM/EW...
  • Page 42 Diode 1SS355 1901 Diode DAN202U Diode 1SR154-400 1902 Diode DAP202U Diode MA152WA 1901 Ceramic Resonator 4.97MHz CSS1422 1801 Lamp 14V 40mA CEL1651 Inductor CTF1386 1802 Lamp 14V 40mA CEL1651 Inductor CTF1386 Inductor CTF1386 LCD1901 CAW1757 Inductor CTF1386 Inductor CTF1386 DEH-P3500MP/XM/EW...
  • Page 43 RS1/16SS103J RS1/16SS104J RS1/16SS182J RS1/16SS473J RS1/16SS103J RS1/16SS273J RS1/16SS0R0J RS1/16SS221J RS1/16SS221J RS1/16SS182J RS1/16SS0R0J RS1/16SS221J RS1/16SS104J RS1/16SS221J RS1/16SS473J RS1/16SS221J RS1/16SS333J RS1/16SS221J CAPACITORS RS1/16SS0R0J RS1/16SS183J CKSSYB104K10 RS1/16SS822J RS1/16SS0R0J CKSSYB104K10 RS1/16SS183J CEV101M16 CEV101M4 RS1/16SS822J CKSSYB104K10 RS1/16SS0R0J RS1/16SS183J CCSRCH101J50 RS1/16SS822J CKSSYB104K10 RS1/16SS183J CEV100M16 CKSSYB471K50 CKSSYB104K10 DEH-P3500MP/XM/EW...
  • Page 44 CEV101M16 CKSRYB224K16 CCSRCH102J50 CCSRCH102J50 4.7µF/25V CCH1508 4.7µF/25V CCH1508 CKSSYB104K10 CKSSYB471K50 CKSSYB103K16 CEV1R0M50 CKSSYB104K10 CKSSYB471K50 CKSSYB104K10 CKSSYB104K10 CKSSYB103K16 CKSSYB104K10 10µF/10V CCH1349 CKSRYB224K16 CKSSYB104K10 CKSSYB104K10 CKSSYB103K16 CKSSYB103K16 CKSSYB104K10 CCSRCH101J50 Miscellaneous Parts List Pickup Unit(Service)(P10) CXX1641 Motor Unit(SPINDLE) CXB6007 Motor Unit(LOADING/CARRIAGE) CXB8933 DEH-P3500MP/XM/EW...
  • Page 45: Adjustment

    6. ADJUSTMENT 6.1 JIG CONNECTION DIAGRAM RUBBER BAND CN1951 TUNER AMP UNIT PANEL UNIT (SIDE A) GGD1316 CN1901 KEYBOARD UNIT (SIDE B) RUBBER BAND DEH-P3500MP/XM/EW...
  • Page 46: Cd Adjustment

    1k ohms in series. • The load and eject operation is not guarantied with the mechanism upside down. If the mechanism is blocked due to mistaken eject operation, reset the product or turn off and on the ACC to restore it. DEH-P3500MP/XM/EW...
  • Page 47 9) A i a i it i a i it T P(1 ) T P( N 11 N 11 As for t e dou e s eed ( ) audio out ut annot e su orted DEH-P3500MP/XM/EW...
  • Page 48: Checking The Grating After Changing The Pickup Unit

    Because of eccentricit in the disc and a slight misalignment of the clamping center the grating waveform ma be seen to "wobble" the phase difference changes as the disc rotates . The angle specified above indicates the average angle. Reloading the disc changes the clamp position and ma decrease the "wobble". DEH-P3500MP/XM/EW...
  • Page 49 Grating waveform 20mV/div, AC 20mV/div, AC DEH-P3500MP/XM/EW...
  • Page 50: Error Mode

    T C can t be read error wouldn t occur but mechanism still continues its operation. hen newly design head unit be sure to apply as the display e amples above. The upper digits of error code is mainly classified by inds as follows etup related error earch related error A ther errors. DEH-P3500MP/XM/EW...
  • Page 51: General Information

    Grille Assy. Grille Assy Fig.1 Removing the Tuner Amp Unit (Fig.2) Remove the screw. Remove the three screws. Straight the tabs at three locations indicated. Remove the screw and then remove the Tuner Amp Unit. Tuner Amp Unit Fig.2 DEH-P3500MP/XM/EW...
  • Page 52 4. While releasing from the hook of the inner holder, lift the end of the feed screw. eed Screw Caution: In assembling, move the planet gear to the load/eject position before setting the feed screw in the inner holder. Inner older lanet DEH-P3500MP/XM/EW...
  • Page 53: Connector Function Description

    7.1.2 CONNECTOR FUNCTION DESCRIPTION DEH-P3500MP/XM/EW...
  • Page 54: Parts

    CD LSI data output CD LSI command/data control output xrst CD : LSI reset control output xstb CD LSI strobe output ASENBO IP-BUS : Slave power supply control output Not used TEST TUNER : Signal level input STRKEY1 Steering remote controller input DEH-P3500MP/XM/EW...
  • Page 55 PLL data output TUNPCE PLL chip enable output Beep tone output * PE5338A Format Meaning CMOS IC's marked by * are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. BD4834G Vref DEH-P3500MP/XM/EW...
  • Page 56 Stand-by P-GND2 Circuit OUT2- Offset Protector; STBY Detection Thermal OUT2+ OUT1- Offset P-GND1 Detection OUT1+ Protector; S-GND Short circuit AC-GND OUT3+ Offset P-GND3 Detection OUT3- OUT4+ Offset MUTE Detection OUT4- P-GND4 SWITCH Protector; Over current limit Mute circuit DEH-P3500MP/XM/EW...
  • Page 57 Key data output MODA Crystal oscillator connection pin Crystal oscillator connection pin 25,26 KDT2,3 Key data input Not used KST4 Key strobe output 29-32 Not used 33-55 SEG35-13 LCD segment output Power supply 57-64 SEG12-5 LCD segment output *PD6340A DEH-P3500MP/XM/EW...
  • Page 58 Information on error correction (mute for Lch) C2D3 Information on error correction D.GND Ground for digital circuits Output of DRAM RAS cas) Output of DRAM Lower CAS cas! Output of DRAM Upper CAS Output of DRAM WE Output of DRAM OE DEH-P3500MP/XM/EW...
  • Page 59 Reversal input of TE Output of TE A.GND Ground for the analog system LDREGO Output of REG voltage for APC Input of PD Output of LD Assignment of pickup polarity A.VDD Power supply for the analog system * UPD63760GJ DEH-P3500MP/XM/EW...
  • Page 60 Input of read-ready flag with WMA decoder DBBO0, 1 AVDD A power supply Positive power supply (5V) AVSS A power supply GND AVREF The reference voltage input for A/D converter VDSENS VD power supply short sense input DSCSNS Disc state sense input TEMP Temperature information sense input DEH-P3500MP/XM/EW...
  • Page 61 ROMCS E2PROM chip selection output ROMCK E2PROM clock output FRXD For flash rewriting (received signal) FTXD For flash rewriting (transmitted signal) AO/DO The output for Analog/Digital voice output distinction P-Bus serial data input * PE5352B Format Meaning CMOS MSM51V4265EP-70TS DEH-P3500MP/XM/EW...
  • Page 62 22 AUDIOGND audio ground Ground of audio block 23 L ch O L channel output FM stereo “L-ch” signal output or AM audio output 24 R ch O R channel output FM stereo “R-ch” signal output or AM audio output DEH-P3500MP/XM/EW...
  • Page 63: Display

    7.2.2 DISPLAY - LCD (CAW1757) DEH-P3500MP/XM/EW...
  • Page 64: Operational Flow Chart

    In case of the above signal, the communication with Grille microcomputer may fail. Source keys If the time interval is not 300msec, the oscillator operative may be defective. Source ON SYSPW←H Pin 21 Completes power-on operation. (After that, proceed to each source operation) DEH-P3500MP/XM/EW...
  • Page 65: Cleaning

    7.4 CLEANING Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools: Portions to be cleaned Cleaning tools CD pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 DEH-P3500MP/XM/EW...
  • Page 66: Operations

    8. OPERATIONS DEH-P3500MP/XM/EW...
  • Page 67 DEH-P3500MP/XM/EW...
  • Page 68 1. Attach the holders to both sides of the front panel. Holder CND1250 Holder CND1249 2. Replace the front panel to the unit. 3. Flip the holders into upright positions. 4. Fix the front panel to the unit using fixing screws. Fixing screw BPZ20P060FZK DEH-P3500MP/XM/EW...
  • Page 69 DEH-P3500MP/XM/EW...

Table of Contents