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YOKOGAWA UP150 User Manual

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User's
Model UP150
Program Temperature Controller
Manual
Installation / Initial Settings
Please read through this user's manual to ensure correct usage of the controller and keep it handy for
quick reference.
Contents
........................................................... 1
1. Notice
................................. 1
2. What is on the Front Panel?
...................................... 1
3. Installing the Controller
4. Panel Cutout Dimensions and External Dimensions
.......................................................... 2
5. Wiring
..................................... 2
6. Hardware Specifications
................................................ 3
7. Key Operations
1. Notice
The following safety symbol is used both on the product and in this user's manual.
This symbol stands for "Handle with Care." When displayed on the product, the operator should
refer to the corresponding explanation given in the user's manual in order to avoid injury or death
of personnel and/or damage to the product. In the manual the symbol is accompanied by an expla-
nation of the special care that is required to avoid shock or other dangers that may result in injury
or loss of life.
The following symbols are used in this manual only.
Indicates that operating the hardware or software in a particular manner may lead to
NOTE
damage or result in system failure.
Draws attention to information that is essential for understanding the operation and/or
IMPORTANT
features of the product.
Exemption from Responsibility
Make sure that all of the precautions are strictly adhered to. Yokogawa Electric Corporation assumes no liability
for any damage resulting from use of the instrument in contradiction to the precautions.
Also, Yokogawa Electric Corporation assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the instrument.
2. What is on the Front Panel ?
Monitoring Parts
Name
a.
PV display (red)
Indicates PV (measured value) and character information such as parameter codes and
error codes. Indicates PV and "AT" alternately during Auto-tuning.
b.
SP display (green)
Indicates SP (target setpoint), segment no., remaining segment time and parameter setpoints on SP display.
c.
SEG lamp (green)
Lit when the value of segment no. or remaning segment time is displayed.
d.
EV1, EV2 lamps (red)
EV1 : Lit when event 1 (PV event 1 or Time event 1) is activated.
EV2 : Lit when event 2 (PV evnet 2 or Time evnet 2) is activated.
e.
RUN lamp (orange)
Lit while the operation mode is "RUN".
Flashing while the operation mode is "WAIT".
f.
HLD (hold) lamp (green)
Lit while the operation mode is "HOLD".
Operating Parts (See 7. Key operations)
Name
g.
Data change key (or Reset key) • Pressing this key for more than 1 second (in operating display) stops (resets) the
program operation.
• Changes the program setpoints(SP) and the parameter setpoints.
• Pressing this key increases the parameter setpoint.
Holding down the key will gradually increase the speed of changes.
h.
Data change key (or Run key)
• Pressing this key for more than 1 second (in operating display) starts (runs) the program
operation.
• Changes the program setpoins(SP) and the parameter setpoints.
• Pressing this key decreases the parameter setpoint.
Holding down the key will gradually decrease the speed of changes.
i.
SET/ENT key
• Switches the operating displays ,
(data registering key)
• Registers the data value changed using the data change keys.
• Switches between parameter setting displays sequentially.
• Pressing the key for 3 seconds or longer in the operating display retrieves the operating
parameter setting display.
• Pressing the key for 3 seconds or longer in operating, setup or program parameter
setting display transfers back to operating display .
3. Installing the Controller
To prevent electric shock, the source of power to the controller must be turned off when mounting the controller
on to a panel.
To install the controller, select a location where:
1. No-one may accidentally touch the terminals;
2. Mechanical vibrations are minimal;
3. Corrosive gas is minimal;
4. The temperature can be maintained at about 23°C with
minimal fluctuation;
5. There is no direct heat radiation;
Never place the controller directly on flammable items.
If the controller has to be installed close to flammable items or equipment, be
sure to enclose the controller in shielding panels positioned at least 150mm
away from each side. These panels should be made of either 1.43mm thick
metal-plated steel plates or 1.6mm thick uncoated steel plates.
Mount the controller at an angle within 30° from horizontal with
the screen facing upward. Do not mount it facing downward.
30° (MAX)
Revision Record
..... 1
IM 05C01F12-01E 1st Edition: Feb. '01
2nd Edition: Jun. '04
IM 05C01F12-01E
Jun. 2004
2nd Edition
c.
d.
EV
RUN
e.
f.
i.
Function
Function
and .
CAUTION
NOTE
6. There are no resulting magnetic disturbances;
7. The terminal board (reference junction compen-
sation element, etc.) is protected from wind;
8. There is no splashing of water; and
9. There are no flammable materials.
150mm
150mm
150mm
Checking Package Contents
Before using the product, check that its model & suffix codes are as you ordered.
Model and Suffix Codes
Model
Suffix code
UP150
–R
–V
Control output for standard type
–A
Fixed code
Option
Note1: /RS option and /EX option cannot be specified at the same time.
Note2: When specifying the /RS option, be sure to order the required number of copies of Communication Functions
User's Manual separeately.
Check the package contents against the list below.
• Program temperature controller
................................
• Mounting bracket
....................
• User's manual (this manual)
4. Panel Cutout Dimensions and External Dimensions
1. General Mounting
min. 70
+0.6
25
45
a.
b.
h.
g.
48
EV
RUN
Splash-proof construction is not available when the side-by-side close mounting method shown in the above
figure, is chosen for any of the controllers.
Mounting the Controller
Panel
1. Affix the bracket over the back
end of the controller.
150mm
UP150
Bracket
1
Description
Program Temperature Controller
Relay output (time-proportional PID or on/off control)
Voltage pulse output (time-proportional PID)
4 to 20mA output (continuous PID)
N
Always N
/EX
RUN/RESET switching, and HOLD program/cancel HOLD program switching
by external contacts
(Note1)
/RET
PV retransmission output in 4 to 20mA
/RS
Communication function (MODBUS, PC-Link, Ladder)
/V24
Power Supply 24V DC / 24V AC
...............
1
1
1
2. Side-by-side Close Mounting
(Splash-proof construction is unavailable)
[(N –1)
0
12
100
Panel thickness
1 to 10
NOTE
2. Push the bracket to the panel,
[ How to remove the bracket ]
To remove the bracket, push down the center of the upper and lower parts
of the controller softly. The bracket is released from the latch.
(Note1) (Note2)
Unit: mm
×
+
+0.6
48
45]
0
N is the number of controllers.
If N > 5, then measure the actual length.
and then secure the bracket
into position.
IM05C01F12-01E
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Summary of Contents for YOKOGAWA UP150

  • Page 1 +0.6 Also, Yokogawa Electric Corporation assumes no liability to any party for any loss or damage, direct or indirect, caused by the use or any unpredictable defect of the instrument.
  • Page 2 5) When there is the possibility of being struck by external lightening surge, use the arrester to protect the instrument. IMPORTANT Always fix a terminal cover bracket to the UP150 controller before wiring if an optional anti-electric-shock terminal cover (part number: L4000FB) is used. Receiving 4-20 mA DC Current...
  • Page 3 (3) In the operating display 1 , 2 or 3 , pressing the key for at least 3 seconds retrieves the operating parameter setting display. UP150 Measured Input Ranges (4) In the operating parameter setting display, pressing the key for at least 3 seconds transfers back to the °C...
  • Page 4 OFF must be set at DIS. of the first-order lag type, and FL sets the time PV retransmission range Note: UP150 can be switched into “RESET” constant. If a larger time constant is set, the filter (Factory-set default) Minimum value Minimum value of mode by key operation even if DIS=ON.

  • Page 5: Table Of Contents

    1. Overview of Program Setting Minimum value of measured input range (scale) To operate the controller using a program, first create the program. The UP150 have one program pattern. (Note) Displayed only for DC voltage input. Starting target setpoint value (SSP)

  • Page 6: Start Program Operation

    2.Letting the controller start from the current PV and run according to time 4. Start Program Operation settings defined for segment 1 “Creating the program” must be finished before starting program operation. Controller Settings Step 1: Set the STC (Start Code) program parameter to “2”. Confirm that the controller shows the operating display , or .
  • Page 7 SEGn–1 SEGn SEGn+1 Wait time Wait Zone WTZ Wait Zone WTZ The controller (UP150) can move to the next segment (SEGn+1) when the PV reaches wait zone. The time is not elapsed Time event During the “wait”, the timer for the program pattern progress stops, so that time event (EVn) is held.

  • Page 8: Hold Function

    HOLD Function Junction Code During program operation, the time of “segment time” can be stopped by “HOLD The operation at the end of program pattern can be specified by junction code (JC). function”. Reset termination (JC = 0) When the controller is in “Hold”, the time of time events are also stopped. (PV events do At program termination, the controller enters reset status.