Manuals
Brands
Yamaha Manuals
Motorcycle
FJ
Owners workshop manual
Yamaha FJ Owners Workshop Manual
Air-cooled fours 598cc
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
Table Of Contents
201
page
of
201
Go
/
201
Contents
Table of Contents
Troubleshooting
Table of Contents
Contents
Identification Numbers
Identifying Model Years
Buying Parts
General Specifications
Maintenance Techniques, Tools and Working Facilities
Fastening Systems
Tightening Sequences and Procedures
Gasket Sealing Surfaces
Maintenance and Minor Repair Tool Kit
Repair and Overhaul Tool Set
Special Tools
Care and Maintenance of Tools
Working Facilities
Safety First
Essential Dos and Don'ts
Asbestos
Fire
Motorcycle Chemicals and Lubricants
Troubleshooting
Engine Doesn't Start or Is Difficult to Start
Starter Motor Does Not Rotate
Starter Motor Rotates but Engine Does Not Turn over
No Fuel Flow
Poor Running at Low Speed
Stalls after Starting
Rough Idle
Spark Weak
Poor Running or no Power at High Speed
Overheating
Firing Incorrect
Fuel/Air Mixture Incorrect
Clutch Problems
Compression too High
Engine Load Excessive
Clutch Slipping
Gear Shifting Problems
Abnormal Engine Noise
Abnormal Driveline Noise
Valve Noise
Abnormal Frame and Suspension Noise
Oil Level Indicator Light Comes on
Excessive Exhaust Smoke
Brake Noise
Poor Handling or Stability
Braking Problems
Electrical Problems
Handlebar Hard to Turn
Battery Overcharged
Tune-Up and Routine Maintenance
Specifications
Recommended Lubricants and Fluids
Yamaha FJ, FZ, XJ, YX Radian 600 Routine Maintenance Intervals
Daily or before Riding
After the Initial 500 Miles
Every 500 Miles
Introduction to Tune-Up and Routine Maintenance
Fluid Levels - Check
Engine Oil
Battery Electrolyte Level/Specific Gravity - Check
Brake Fluid
Brake Pads - Check
Brake Shoes - Check
Brake System - General Check
Brake Lever Play and Pedal Position - Check and Adjustment
Front Brake
Rear Brake
Drum Brake Models
Tires/Wheels - General Check
Throttle Operation/Grip Freeplay - Check and Adjustment
Throttle Check
Throttle Cable Adjustment
Clutch - Check
Drive Chain and Sprockets - Check, Adjustment and Lubrication
Engine Oil/Filter - Change
Lubrication
Air Filter Element - Servicing
Cylinder Compression - Check
Spark Plugs - Replacement
Lubrication - General
Valve Clearances - Check and Adjustment
Early Models
Later Models
All Models
With Yamaha Valve Adjusting Tool
With Universal Valve Adjusting Tool
Idle Speed - Check and Adjustment
Carburetor Synchronization - Check and Adjustment
Intake Valve Shim Selection Chart
Exhaust Valve Shim Selection Chart
Evaporative Emission Control System - Check
Exhaust System - Check
Steering Head Bearings - Check, Adjustment and Lubrication
Fasteners - Check
Fuel System - Check and Filter Cleaning
Suspension - Check
Fork Oil - Replacement
Cam Chain Adjustment
Engine, Clutch and Transmission
General Information
Operations Possible with the Engine in the Frame
Operations Requiring Engine Removal
Engine - Removal and Installation
Engine Disassembly and Reassembly - General Information
Valve Cover - Removal and Installation
Camshaft Chain Tensioner - Removal and Installation
Camshafts, Valves and Chain Tensioner - Exploded View
Camshafts Removal
Camshafts Inspection
Camshafts Installation
Valve Lifters Removal
Valve Listers Inspection
Valve Listers Installation
Cylinder Head Removal
Cylinder Head - Exploded View
Cylinder Head Installation
Valves/Valve Seats/Valve Guides - Servicing
Cylinder Head and Valves Disassembly
Cylinder Head and Valves Inspection
Cylinder Head and Valves Reassembly
Cylinder Block Removal
Cylinder Block Inspection
Cylinder Block Installation
Cylinder Block Details
Pistons Removal
Pistons Inspection
Pistons Installation
Piston Rings - Installation
Oil Pan and Relief Valves - Removal
Relief Valve Inspection
Relief Valve Installation
Oil Pump Pressure Check
Oil Pump Removal
Oil Pump Exploded View
Oil Pump Inspection
Oil Pump Installation
Oil Cooler and Hoses - Removal and Installation
Clutch Removal
Oil Cooler Details
Clutch Inspection
Clutch - Exploded View
Clutch Installation
Clutch Cable - Removal
External Shift Mechanism
Shift Linkage and Pedal
Shift Mechanism Removal
External Shift Linkage - Exploded View
Shift Mechanism Inspection
Shift Mechanism Installation
Crankcase Disassembly
Lower Crankcase - Exploded View
Crankcase Reassembly
Upper Crankcase - Exploded View
Crankcase Components - Inspection and Servicing
Main and Connecting Rod Bearings - General Note
Crankshaft and Connecting Rod Details
Crankshaft Removal
Crankshaft Inspection
Crankshaft Main Bearing Selection
Crankshaft Installation
Connecting Rods and Bearings - Removal
Connecting Rods and Bearings Inspection
Connecting Rod Bearing Selection
Connecting Rods and Bearings Installation
Starter Chain and Camshaft Chain Removal
Chain Guides
Starter Chain and Camshaft Chain Inspection
Chain Guides Installation
Transmission Shafts Removal
Transmission Shafts Installation
Mainshaft Disassembly
Transmission Gears and Shafts - Exploded View
Mainshaft Inspection
Mainshaft Reassembly
Driveshaft Disassembly
Driveshaft Inspection
Driveshaft Reassembly
Shift Cam and Forks Removal
Shift Cam and Forks Inspection
Shift Cam and Forks Installation
Starter Clutch and Drive Chain Tensioner Removal
Starter Clutch and Drive Chain Tensioner Disassembly, Inspection and Reassembly
Starter Clutch and Drive Chain Tensioner Installation
Initial Start-Up after Overhaul
Recommended Break-In Procedure
Fuel and Exhaust Systems
Fuel Tank - Removal and Installation
Fuel Tank - Cleaning and Repair
Idle Fuel/Air Mixture Adjustment - General Information
Carburetor Overhaul - General Information
Carburetors - Removal and Installation
Carburetors - Disassembly, Cleaning and Inspection
Carburetors Exploded View
Carburetors - Separation and Joining
Carburetors Float Height Adjustment
Carburetors Fuel Level Adjustment
Throttle Cable and Grip Removal
Throttle Cable and Grip Installation
Throttle Cable and Grip Adjustment
Choke Cable Removal
Choke Cable Installation
Exhaust System Exploded Views
Ignition System
Ignition System General Information
Ignition System Check
Engine will Not Start
Engine Starts but Misfires
Ignition Coils Check
Ignition Coils Removal and Installation
Pickup Coils Check
Pickup Coils Removal
Pickup Coils Installation
Igniter Check
Igniter Removal and Installation
Frame, Suspension and Final Drive
Frame, Suspension and Final Drive General Information
Frame - Inspection and Repair
Side and Centerstand - Maintenance
Handlebars - Removal and Installation
Front Forks - Removal
Front Forks - Installation
Forks Disassembly
Front Forks Exploded Views
Forks Inspection
Forks Reassembly
Steering Head Bearings - Replacement
Steering Head Bearings Removal
Steering Head Bearings Inspection
Steering Head Bearings Installation
Rear Shock Absorber Removal
Rear Shock Absorber Inspection
Rear Shock Absorber Installation
Rear Suspension Linkage - Removal, Inspection and Installation
Rear Suspension Linkage and Swingarm Details
Swingarm Bearings - Check
Swingarm Details
Swingarm - Removal and Installation
Swingarm Bearings - Inspection and Replacement
Drive Chain Removal
Drive Chain Cleaning
Drive Chain Installation
Sprockets - Check and Replacement
Rear Wheel Coupling/Rubber Damper - Check and Replacement
Suspension Adjustments
Brakes, Wheels and Tires
Rear Caliper Exploded View
Rear Calipers
Brake Caliper Removal
Rear Brake Caliper Exploded View
Brake Caliper Overhaul
Brake Caliper Installation
Brake Discs Removal
Brake Discs Inspection
Brake Discs Installation
Front Brake Master Cylinder Removal
Front Brake Master Cylinder Overhaul
Front Brake Master Cylinder - Exploded View
Front Brake Master Cylinder Installation
Rear Brake Master Cylinder Removal
Rear Brake Master Cylinder Overhaul
Rear Brake Master Cylinder Exploded View
Front Brake Hose Details
Rear Brake Master Cylinder Installation
Brake Hoses Inspection
Brake Hoses Replacement
Brake System Bleeding
Rear Drum Brakes Removal
Rear Drum Brakes Inspection
Rear Drum Brakes Installation
Wheels Inspection and Repair
Wheels Alignment Check
Front Wheel Removal
Front Wheel Installation
Front Wheel Details
Rear Wheel Details
Rear Wheel Removal
Rear Wheel Installation
Wheel Bearings - Inspection and Maintenance
Front Wheel Bearings
Tubeless Tires - General Information
Rear Coupling Bearing
Rear Wheel Bearings
Tire Changing Sequence - Tubeless Tires
Fairings and Bodywork
Seat Removal and Installation
Side Covers Removal and Installation
Lower Fairing Removal and Installation
Upper Fairing Removal and Installation
Lower and Center Fairings Removal and Installation
Electrical System
Electrical System General Information
Electrical Troubleshooting
Battery Inspection and Maintenance
Battery Charging
Fuses - Check and Replacement
Lighting System Check
Headlight
Taillight/License Plate Light
Headlight Bulb - Replacement
Brake Light
Quick Links
1
Contents
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Table of Contents
Troubleshooting
Troubleshooting
14
Electrical system general information
173
Related Manuals for Yamaha FJ
Motorcycle Yamaha YX600 Service Manual
(320 pages)
Motorcycle Yamaha FJR1300R Service Manual
Yamaha motorcycles service manual (572 pages)
Motorcycle Yamaha FJR13AV(C Owner's Manual
(111 pages)
Motorcycle Yamaha FJR13AEY Owner's Manual
(112 pages)
Motorcycle Yamaha FJR1300AS Owner's Manual
(122 pages)
Motorcycle Yamaha FJR1300AS Owner's Manual
(102 pages)
Motorcycle Yamaha FJR1300AS Owner's Manual
(124 pages)
Motorcycle Yamaha FJR1300-AS Owner's Manual
(126 pages)
Motorcycle Yamaha FJR1300A Service Manual
(586 pages)
Motorcycle Yamaha FJR13ESE(C) Owner's Manual
(132 pages)
Motorcycle Yamaha FJR1300A(D) Service Manual
(662 pages)
Motorcycle Yamaha FJR1300AS(X) Service Manual
(754 pages)
Motorcycle Yamaha FJR13AE Owner's Manual
(132 pages)
Motorcycle Yamaha FJR13AY 2009 Service Manual
(744 pages)
Motorcycle Yamaha FJR13AG Service Manual
(784 pages)
Motorcycle Yamaha FJ-09 2014 Owner's Manual
(126 pages)
Related Products for Yamaha FJ
Yamaha FJR1300N
Yamaha FJR1300
Yamaha FJR1300AT(C)
Yamaha FJR1300T(C)
Yamaha FJR13AV(C)
Yamaha FJR13AZ
Yamaha FJR13AEYC
Yamaha FJR13AEY
Yamaha FJR13AD(C)
Yamaha FJR13AX(C)
YAMAHA FJR1300AS
YAMAHA FJR1300AS 2011
YAMAHA FJR1300A
Yamaha FJR
Yamaha FJR1300AP
Yamaha FJR13AEV(C)
This manual is also suitable for:
Fz
Xj
Yx600 radian
Xj 600
Fe 600
Fz 600
...
Show all
Yx 600
1984 fj600
1984 fz600
1984 xj600
1984 yx600 radian
1985 fj600
1985 fz600
1985 xj600
1985 yx600 radian
1986 fj600
1986 fz600
1986 xj600
1986 yx600 radian
1987 fj600
1987 fz600
1987 xj600
1987 yx600 radian
1988 fj600
1988 fz600
1988 xj600
1988 yx600 radian
1989 fj600
1989 fz600
1989 xj600
1989 yx600 radian
1990 fj600
1990 fz600
1990 xj600
1990 yx600 radian
1991 fj600
1991 fz600
1991 xj600
1991 yx600 radian
1992 fj600
1992 fz600
1992 xj600
1992 yx600 radian
Table of Contents
