Sharp SJ-P58M-GY Service Manual
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Sharp SJ-P58M-GY Service Manual

Sharp SJ-P58M-GY Service Manual

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Table of Contents

SJ-P58M
SJ-P63M
SJ-P68M
Refrigerant; HFC-134a
Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.
ENERGY LABEL ................................................................................................................................................ 2
INSTALLATION ................................................................................................................................................. 2
CAUTIONS AND INFORMATIONS ................................................................................................................... 3
SPECIFICATIONS ............................................................................................................................................. 4
DESIGNATION OF VARIOUS PARTS .............................................................................................................. 5
THE FICHE ........................................................................................................................................................ 6
LIST OF ELECTRICAL PARTS ......................................................................................................................... 7
DIMENSIONS .................................................................................................................................................... 8
WIRING DIAGRAM .......................................................................................................................................... 10
FUNCTIONS .................................................................................................................................................... 15
ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .............................................................. 19
COOLING UNIT ............................................................................................................................................... 27
REPLACEMENT PARTS LIST ........................................................................................................................ 29
SERVICE MANUAL
REFRIGERATOR-FREEZER
MODELS
In the interests of user-safety (Required by safety regulations in some
SJ-58M
SJ-63M
countries) the set should be restored to its original condition and only
SJ-68M
parts identical to those specified should be used.
This equipment complies with the
requirements of Directives
96/57/EC, 89/336/EEC and 73/23/EEC
as amended by 93/68/EEC.

TABLE OF CONTENTS

SHARP CORPORATION
SJ-P58M-GY/SL/WH
SJ-58M-GY/SL/WH
SJ-P63M-GY/SL/WH
SJ-63M-GY/SL/WH
SJ-P68M-GY/SL/WH
SJ-68M-GY/SL/WH
DESTINATION ......................... E
1
SJ-P58M/58M
SJ-P63M/63M
SJ-P68M/68M
S5310SE68CPUE
page
Table of Contents
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  • Page 1: Table Of Contents

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M SERVICE MANUAL S5310SE68CPUE REFRIGERATOR-FREEZER MODELS SJ-P58M-GY/SL/WH SJ-58M-GY/SL/WH SJ-P63M-GY/SL/WH SJ-63M-GY/SL/WH SJ-P68M-GY/SL/WH SJ-68M-GY/SL/WH In the interests of user-safety (Required by safety regulations in some SJ-P58M SJ-58M SJ-P63M SJ-63M countries) the set should be restored to its original condition and only...

  • Page 2: Energy Label

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M ENERGY LABEL Usage of "the ENERGY LABEL" When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure. Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)"...

  • Page 3: Cautions And Informations

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet.

  • Page 4: Specifications

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M SPECIFICATIONS Items SJ-P58M SJ-58M SJ-P63M SJ-63M SJ-P68M SJ-68M Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6") (Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9") Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft) (Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter(15.1 cu.ft)

  • Page 5: Designation Of Various Parts

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M DESIGNATION OF VARIOUS PARTS The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST. 1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass'y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6.

  • Page 6: The Fiche

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M THE FICHE (according to ANNEX : 94/2/EC) Items Description Remarks Trade mark SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M Model name Category; 7 Category; 7 Category; 7 Type Refrigerator/Freezer Refrigerator/Freezer Refrigerator/Freezer Energy efficiency class Eco-award mark 880/92 Energy consumption EN153 (220V 50Hz at 25 C) kWh/year kWh/year kWh/year...

  • Page 7: List Of Electrical Parts

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M LIST OF ELECTRICAL PARTS ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch) 250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz...

  • Page 8: Dimensions

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M DIMENSIONS OUTER DIMENSIONS AND CLEARANCE more than more than more than more than 1340 ( Unit : mm) SJ-P58M,58M SJ-P63M,63M SJ-P68M,68M 1620 1720 1820 1179 1079 Include the panel/badge. Not include the handle. Fig. E-1...
  • Page 9 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M INNER DIMENSIONS ( Unit : mm) SJ-P58M,58M SJ-P63M,63M The dimensions between shelves can be changed by setting the shelves on the other rails. Fig. E-2 (SJ-P58M,58M,P63M,63M) ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails.

  • Page 10: Wiring Diagram

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. : GRAY : BROWN (Live) : ORANGE : YELLOW : RED CONNECTED IN TERMINAL BOX : PINK : BLUE (Neutral) CONNECTOR : BLACK...
  • Page 11 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M : GRAY : BROWN (Live) : ORANGE : YELLOW : RED CONNECTED IN TERMINAL BOX : PINK : BLUE (Neutral) CONNECTOR : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE DEF. TIMER (Br) THERMOSTAT R-FM LAMP HEATER 3PIN PLUG/ F-LAMP...
  • Page 12 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M...
  • Page 13 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M...
  • Page 14 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M...

  • Page 15: Functions

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp.
  • Page 16 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M 2. DEFROSTING (1) No defrosting operation is necessary (2) Where is melted frost brought No defrosting operation is necessary. 1. Melted frost is brought into the evaporating As this machine is so designed that a built-in pan at the bottom of the set and is evaporated evaporator cools air and a fan circulates cooled here by the heat of sub condenser.
  • Page 17 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted.
  • Page 18 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M 5. PLASMACLUSTER (Only for SJ-P58M,P63M,P68M) (1) Plasmacluster is what thing. The ionizer inside the refrigerator will release cluster ions, which are collective mass of positive and negative ions, into the the freezer and refrigertor compartments. The cluster ions reduce airborne fungus. Plasmacluster panel (2) Plasmacluster Panel 1.When the refrigerator will be operated, the Plasmacluster lamp of the...

  • Page 19: Assembling Procedures Of Main Parts And Cautions

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Defrost timer Plasma harness Plasma holder RA sealer C R fan thermo.
  • Page 20 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (2) Sticking of sealers to R air guider A. [Front side] [Back side] OVERLAP 15mm RA sealer A OVERLAP 15mm Dial sealer RA sealer A RA sealer B RA sealer C RA sealer A RA sealer A [Bottom side] RA sealer A RA sealer A...
  • Page 21 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (4) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover. R fan thermo ass’y R-C box cover Nylon band Defrost timer R fan thermo. ass’y Nylon band Fan cover SEC. G-G Figure A-5 2.
  • Page 22 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (1) Fixing of Lamp and Lamp socket. (1)-1 Screw Lamp 15W into Lamp socket. (2)-4 Set Fan clamp to Propeller fan 80 and insert it (1)-2 Fix Lamp socket on R lamp box by tapping to the shaft of R-fan motor. screws.
  • Page 23 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M 3. E.V COVER ASSEMBLY Motor Fan motor U-sealer cushion handle Propeller Fan 100 Fan motor E.V cover sealer A holder B Fan clamp Defrost thermo. ass’y L-band C E.V cover Lead E.V-cover Fan motor ass’y holder A E.V cover sealer B E.V cover sealer C Fuse ass’y...
  • Page 24 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 0 1mm U-sealer handle U-sealer handle SEC. C-C Figure A-14 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor.
  • Page 25 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C Lead E.V- Defrost cover ass’y thermo. ass’y Tapping more than more than Aluminum screw 3.5mm 3.5mm tape...
  • Page 26 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M (5) Setting of F-thermostat (5)-1 Form capillary tube of F-thermostat. R10mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-20 (5)-2 Insert terminal of Lead EV-cover ass'y. (front side) BROWN (back side)

  • Page 27: Cooling Unit

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L Hot pipe Hot pipe R (Side condenser) (DP-condenser) (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit...
  • Page 28 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M Dryer Capillary tube Charge pipe Hot pipe Back condenser Evaporator Backcon connector Charge pipe Connector pipe Compressor Suction pipe S.P. connector Sub. condenser Figure C-2. Location Suction pipe ass'y to Back condenser to S.P connector Backcon connector Backcon connector to Connector pipe to Absorbent rubber A...

  • Page 29: Replacement Parts List

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REPLACEMENT PARTS LIST (SJ-P58M-GY/SL/WH,SJ-58M-GY/SL/WH) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-58M SJ-58M SJ-58M ELECTRIC PARTS RTHM-A097CBEZ F-thermostat RSTT-A138CBE0 Starting relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ...
  • Page 30 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-58M SJ-58M SJ-58M 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A188CBFA Multi louver s...
  • Page 31 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-58M SJ-58M SJ-58M OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS UPOK-A186CBRA Bottle pocket UPOK-A184CBRA F door pocket UPOK-A185CBRA...
  • Page 32 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P58M SJ-P58M SJ-P58M SJ-58M SJ-58M SJ-58M MISCELLANEOUS 90-1 TINS-A574CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ313YDZZ Packing case 58m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label...
  • Page 33 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REPLACEMENT PARTS LIST (SJ-P63M-GY/SL/WH,SJ-63M-GY/SL/WH) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-63M SJ-63M SJ-63M ELECTRIC PARTS RTHM-A097CBEZ F-thermostat RSTT-A138CBE0 Starting relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ Lamp socket RLMP-A012CBE0 Lamp...
  • Page 34 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-63M SJ-63M SJ-63M 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A186CBFA Multi louver m...
  • Page 35 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-63M SJ-63M SJ-63M 3-31 HBDG-A004CBEA Pc badge OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS UPOK-A186CBRA Bottle pocket...
  • Page 36 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P63M SJ-P63M SJ-P63M SJ-63M SJ-63M SJ-63M MISCELLANEOUS 90-1 TINS-A574CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ312YDZZ Packing case 63m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label...
  • Page 37 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REPLACEMENT PARTS LIST (SJ-P68M-GY/SL/WH,SJ-68M-GY/SL/WH) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-68M SJ-68M SJ-68M ELECTRIC PARTS RTHM-A097CBEZ F-thermostat RSTT-A138CBE0 Starting relay QSWTDA047CBZZ Defrost timer PDMP-A052CBEZ Damper thermo FTHM-A038CBKZ Defrost thermo.ass'y RMOTRA046CBE0 Fan motor QSOCAA091CBZZ Lamp socket RLMP-A012CBE0 Lamp...
  • Page 38 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-68M SJ-68M SJ-68M 2-51 PBOX-A121CBFA F lamp box 2-52 PBOX-A122CBFA R lamp box 2-53 LHLD-A536CBFA R fan motor holder a 2-54 LHLD-A537CBFA R fan motor holder b 2-55 HGRL-A181CBFA Multi louver l...
  • Page 39 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-68M SJ-68M SJ-68M OTHER PARTS LBND-A023CBE0 L-band c LX-VZA003CBE0 Special screw 4-10 QTAN-A013CBE0 Solderless term. a 4-15 LX-BZA018CBE0 Special screw 4-17 LX-WZA003CBE0 Washer ATTACHMENT PARTS UPOK-A186CBRA Bottle pocket UPOK-A184CBRA F door pocket UPOK-A185CBRA...
  • Page 40 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-P68M SJ-P68M SJ-P68M SJ-68M SJ-68M SJ-68M MISCELLANEOUS 90-1 TINS-A574CBRZ Operation manual 90-2 TLAB-A092CBR0 Lamp label 90-3 SPAKCJ301YDZZ Packing case 68m 90-6 CPADBA765YDKZ Bottom pad ass'y 90-7 CPADBA822YDKZ Top pad ass'y 90-8 TLAB-A876CBRZ Warning label...

  • Page 41: Door Parts

    SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M DOOR PARTS SJ-P58M,P63M,P68M SJ-58M,63M,68M 3-11 3-5-3 1-55 3-12 2-45 3-31 3-26 3-30 3-25 3-10 3-5-1 3-5-1 3-5-2 3-5-2 3-15 3-22 3-15-3 5-34 3-19 3-20 5-36 5-37 3-23 3-21 3-18 5-35 3-17 3-15-1 3-15-2 SJ-P58M,58M SJ-P63M,63M SJ-P68M,68M...
  • Page 42 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M CABINET PARTS 2-29 2-13 5-31 2-10 5-33 2-106 2-105 2-36 5-17 5-32 2-90 2-93 5-18 1-10 2-49 2-36 2-49 2-15 2-12 2-97 2-95 2-95 2-96 2-93 2-96 5-19 2-11 5-14 5-24 2-14 2-8-2 2-7-2 2-7-1 2-7-1 5-24-1 5-26 5-24-2 5-24-3...
  • Page 43 SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M CABINET PARTS 2-19 2-63 2-19 2-64 2-21 2-17 2-16 2-65 1-20 2-20 2-22 2-23 1-17 2-28 2-59 1-29 2-30 2-69 2-81 1-32 2-51 2-25 90-2 2-66 2-34 1-21 2-33 1-23 4-10 2-72 2-35 2-67 2-24 2-78 2-41 2-34 6-18 2-79...
  • Page 44 58CPSE / UE / TE , 58DPSE / UE / TE , 63CPSE / UE / TE, 2003 SHARP CORP. (05S0.01E) Printed in Japan 63DPSE / UE / TE , 68CPSE / UE / TE , 68DPSE / UE / TE...

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