ICP T8DNL100F14B1 Installation Instructions Manual

80+ single stage, category i furnace
80+Single S tage
Category I Furnace
DedicatedDownflow
*8DNL
* Denotes
Brands
(C, H, T)
See section
4 for Category
I definition.
SAFETY
REQUIREMENTS
Recognize
safety
information.
This is the safety-alert
symbolZl._.
When
you see this symbol
on the furnace
and in instruction
manuals
be alert
to the potential
for personal
injury.
Understand
the signal
words
DANGER,
WARNING,
or CAUTION.
These
words
are used with the safety-alert
symbol.
DANGER
identifies
the
most serious
hazards,
those
that will
result
in severe
personal
injury
or death.
WARNINGsignifiesahazardthatcouldresultinpersonalinjuryor
death.
CAUTIONis
used to identify
unsafe
practices
that may
result
in minor
personal
injury or product
and property
damage.
NOTE
is used to
highlight
suggestions
that will result
in enhanced
installation,
reliability,
or operation.
Installing
and servicing
heating
equipment
can be hazardous
due to gas and electrical
components.
Only trained
and qualified
personnel
should
install,
repair,
or service
heating
equipment.
Untrained
service
personnel
can perform
basic maintenance
functions
such
as cleaning
and replacing
air filters.
All other
operations
must be
performed
by trained
service
personnel.
When
working
on heating
equipment,
observe
precautions
in the literature,
on tags,
and on labels
at-
tached
to or shipped
with the furnace
and other
safety
precautions
that
may apply.
Follow
all safety
codes.
In the United
States,
follow
all safety
codes
including
the National
Fuel Gas Code
(NFGC)
ANSI
Z223.1-2002/NFPA
54-2002.
In Canada,
refer to the National
Standard
of Canada
Natural
Gas and Propane
Installation
Code
(NSCNGPIC)
CSA B149.1-05.
Wear
safety
glasses
and work
gloves.
Have fire extinguisher
available
during
start-up
and adjustment
procedures
and service
calls.
These
instructions
cover
minimum
requirements
and conform
to existing
national
standards
and safety
codes.
In some
instances,
these
instruc-
tions exceed
certain
local codes
and ordinances,
especially
those that may not have kept up with changing
residential
construction
practices.
We
require
these
instructions
as a minimum
for a safe installation.
INSTALLER:
Affix these instructions
on
or adjacent
to the furnace.
International
Comfort
Products,
LLC
Lewisburg,
TN 37097
Table of
Contents
CONSUMER:
Retain these instructions
for future reference.
3
...............................
4
3. Combustion & Ventilation Air .................
6
........................
9
5. Horizontal Venting .........................
11
6. Masonry Chimney Venting ...................
13
7. Gas Supply and Piping .......................
16
...........................
18
9. Ductwork and Filter .........................
19
10.Checks and Adjustments.....................
23
11.Furnace Maintenance........................
27
12.Sequence of Operation & Diagnostics ...........
28
TechSupport and Parts .........................
31
CARBON
MONOXIDE POISONING AND FIRE
HAZARD.
Failure to follow safety warnings exactly could
result in serious injury, death, and/or property
damage.
This furnace is not designed
for use in mobile
homes, trailers or recreational
vehicles.
Portions of the textand tablesare reprinted from NFPA 54 / ANSI Z223,1-2002©, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association,
Washington, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its
entirety.
Printedin U.S.A.
11/10/2005
441 01 2314 (02)
loading

Summary of Contents for ICP T8DNL100F14B1

  • Page 1: Table Of Contents

    80+Single S tage DedicatedDownflow *8DNL Category I Furnace * Denotes Brands (C, H, T) See section 4 for Category I definition. SAFETY REQUIREMENTS Recognize safety information. This is the safety-alert symbolZl._. When you see this symbol on the furnace and in instruction manuals be alert to the potential...
  • Page 2 START-UP CHECK SHEET (Keep this page for future reference) Recommended, required, Dealer Name: Address: Business Card Here Zip or Postal Code: City, State(Province), Phone: Owner Name: Manual Gas Shut-Off Upstream YES _I NO_I of Furnace/Drip- Leg? Address: YES _I NO_I City, State(Province), Zip or Postal Code:...
  • Page 3: Safe Installation Requirements

    1. Safe Installation Requirements • This furnace is NOT approved for installation in mobile homes, trailers or recreation vehicles. FIRE, EXPLOSION, AND ASPHIXIATION HAZARD • Seal around supply and return air ducts. Improper adjustment, alteration, service, • Install correct filter type and size. maintanence or installation could...
  • Page 4: Installation

    Frozen Water Pipe Hazard .your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in serious water damage. If the structure will be unattended during cold weather you should take these precautions. WATER DAMAGE TO PROPERTY HAZARD Turn off the water supply to the structure and drain the water...
  • Page 5 filters used to clean the circulating air during Verify proper furnace operating conditions including igni- construction process must be either changed or thorough- tion, gas input rate, air temperature rise, and venting ly cleaned prior to occupancy. cording to these installation instructions.
  • Page 6 The minimum clearances to combustion construction MUST Typical Downflow Installation maintained between the furnace and adjacent construction, shown in Figure In addition to clearances in Figure 1, clearance for the vent pipe must be considered. RETURN A su bbase for combustible floors MUST be used when the furnace is installed on combustible...
  • Page 7 air when two permanent openings, one inlet and one outlet, are Requirements used. Provide the space with sufficient air for proper combustion One opening MUST commence within 12" of the floor and ventilation of flue gases using horizontal or vertical ducts the second opening...
  • Page 8 Indoor Combustion Air Standard and Known-Air-Infiltration Rate Methods © NFPA& AGA Indoor air is permitted for combustion and ventilation, if the Stan- dard or Known-Air-Infiltration Rate Method is used. The Standard Method may be used, if the space has no less vol- CARBON MONOXIDE POISONING HAZARD.
  • Page 9: Gas Vent Installation

    4. Gas Vent Installation • the National Standard of Canada Natural Gas and Pro- pane Installation Code (NSCNGPIC) B149.1-05 section 7 and appendix C venting requirements in Canada. CARBON MONOXIDE POISONING, FIRE AND Push the vent connector onto the furnace flue collar of the EXPLOSION HAZARD.
  • Page 10 Venting and Combustion Air Check Vent Check NOTE: When an existing Category I furnace is removed or re- placed, the original venting system may no longer be sized to prop- erly vent the attached appliances, and to make sure there VentPipe Draft Hood adequate...
  • Page 11: Horizontal Venting

    5. Horizontal Venting Vent Termination Category I Furnaces With External Power Venters Venting Through a Non-Combustible Combustible Wall In order to maintain a Category ] classification of fan-assisted fur- Consult External Power Venter manufacturer instructions. naces when vented horizontally with sidewall termination, a power venter...
  • Page 12 iiiiiiiiiiiiiiiiii;ii_;;_i:_i:_i;!;!:;!_i_ii!_!ii_i:_:i::_;_i_!_!_i!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!_i!;iiiiiiiii_iiiiiiiiiiiiiiiiiiiiiii_!!!;!_i ¸ii;ilililiiiiiiiiiiiiiiiiiiiiiiii_i_i_ii!!!iiiii Other than Direct Vent Termination Clearance (_ AIR SUPPLYINLET AREA WHERE TERMINAL IS NOT PERMITED VENT TERMINAL Canadian Installation(1) Item Clearance Descriptions U.S. Installation 12" (30cm)# Clearance above grade, veranda, porch, deck, balcony, or 12" (30 cm) anticipated snow level 6"...
  • Page 13: Masonry Chimney Venting

    6. Masonry Chimney Venting Ifa claytile-lined masonry chimney is being used and it is exposed Chimney Inspection to the outdoors below the roof line, relining might be required. All masonry chimney construction must conform to Standard Chimneys shall conform to the Standard Chimneys, Fire-...
  • Page 14 Inspections before the sale a nd at the time of installation will deter- Exterior Masonry Chimney, mine the acceptability of the chimney or the need for repair and/or FAN+NAT Installations with (re)lining. Refer to the Chimney Inspection Chart to perform chimney inspection.
  • Page 15 ply. Furnace use during construction of the building could cause can cause condensation and corrosion in the venting system. the furnace to be exposed to halogen compounds, causing prema- not use vent dampers on appliances common vented with this fur- Race.
  • Page 16 7. Gas Supply and Piping Typical Gas Piping ('8DNL) CARBON MONOXIDE POISONING, FIRE EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in death, personal injury and/or property damage. Models designated for Natural Gas are to be used with Natural ONLY, unless...
  • Page 17 Screw elbow assembly into gas valve far enough to be leak proof. Position el bow assembly so that the inlet of the el bow is at the bottom of the gas valve. An additional 1/2 turn will be re- FIRE OR EXPLOSION HAZARD. quired in step 3.
  • Page 18: Electrical Wiring

    8. Electrical Wiring Position all wires away from sharp edges and moving parts. Do not pinch J-box or other wires when reinstalling blower compartment door. ELECTRICALSHOCK HAZARD. Thermostat Failure to follow safety warnings exactly could result in death or personal injury.
  • Page 19: Ductwork And Filter

    Control Connections Electrical Connections llSV. 60Hz. DiagnosticLight 24 VAC HUM_4 Jumper Ground _tat Therm°_ i FUSE 25-24-98 Low Voltage Furnace Control Fuse Terminal Board The 24V circuit contains a 5-amp, automotive-type fuse located on furnace control. (See Figure 12) Any electrical shorts of 24V wiring during...
  • Page 20 • Ductwork installed in attic, or exposed to outside temperatures requires a minimum of 2" of insulation with outdoor type vapor barrier. CARBON MONOXIDE POISONING HAZARD. • Ductwork installed in an indoor unconditioned space requires Failure to follow safety warning exactly could a minimum...
  • Page 21 Exploded View of Sub-Base Exploded View of Base for Furnace ONLY Downflow Cased Coil Plenum Plenum Combustible Combustible Floor Base Floor Base 25-21-46b 25-21-46b Consideration must be given to the height of the base to allow for easy installation of the condensate drain.
  • Page 22 Disposable, lowvelocity f ilters arebased o na maximum a ir If there is insufficient plenum height for this type of installation, fil- flow of300FPM when used withexternal filter grille. ters may be installed in any accessible location in the return system.
  • Page 23 NOTE: If filters are only suitable for heating application, must be consulted for proper coil location and installation proce- vise homeowner that filter size may need to be increased if air dures. With a parallel flow arrangement, dampers must conditioning is added.
  • Page 24 Ensure f urnace isequipped with the correct main burner orifices. To use the natural gas table, first consult your local gas utility for Refer to Table 5 or Table 6 for correct orifice size and manifold the heating value of the gas supply. Select the heating value in the...
  • Page 25 LPG or PROPANE GAS MANIFOLD PRESSURE (" w.c.) HEATING VALUE MEAN ELEVATION FEET ABOVE SEA LEVEL at ALTITUDE 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to BTU/CU, FT. 2000 3000 4000 5000 6000 7000 8000 2500 10.0...
  • Page 26 Air Temperature Rise Check NOTE: It is very important to reinstall the NOx insert mounting screws. iiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_i!:!!!!i_!ill ¸II ¸II¸I ¸;i;_i!i_i_i_i_ii!i!i!!!!!!i!_;_;_;_;_;_;_;_;_;_i_i!iiiiiiiiiiiiiii_iii!!_iiiiiiiii_i;;i_i_i!i!_!;;!iiiiii!_ Removing inserts REDUCED FURNACE LIFE HAZARD Failure to properly set the air temperature rise may result in reduced furnace life. Use ONLY the blower motor speed taps marked "Y"...
  • Page 27 aslocation o f unused b lower motor s peed leads. U se the thermostat to the G terminal on the furnace control. When the chart (Table 7) to determine the blower motor speed settin( FAN switch is turned from auto to ON the fan will operate continu- ously at "HEAT"...
  • Page 28 12. Sequence of Operation & Diagnostics The following is the normal operating sequence. Cooling (Y) Request: 24VAC signals applied to Y & G terminals FCB (furnace control board) • Cool motor speed is energized after 5 second Cool Fan On Delay time. Y &...
  • Page 29 Heating Request with Gas Shut Off: 24 VAC signal applied to W terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours then try for ignition again as long as the heat call remains. Power reset will clear lockout.
  • Page 30 441 0 1 2314 02...
  • Page 31 Save This Manual For Future Reference Models +8DNL050B12B1 +8DNL075B12B1 +8DNL075F16B1 +8DNL100F14B1 +8DNL100L20B1 +8DNL125L20B1 + Denotes Brand International Comfort Products, Lewisburg, TN 37097 Fast Parts Division (866) 380-3278 441 01 2314 02...
  • Page 32 Model Specifications Manufacturers Number (Mfr No-See RatingPlate) ALL Models Specifications *8DNLO5OB12 *8DNLO75B12 *8DNLO75F16 *8DNLIOOF14 *8DNLIOOL20 *8DNL125L20 General Input(8tuh) 50,000 75,000 75,000 100,000 100,000 125,000 Output(Btuh) 40,000 61,000 61,000 81,000 81,000 101,000 Temp. Rise (F) 35-65 35-65 35-65 35-65 30-60 35-65 Electrical(Volts/Hz) 115/60 115/60...
  • Page 33 Circulation Air Blower Data (CFM #) *8DNLO50B12 *8DNLIOOF14 Air Delivery in Cubic Feet per Minute (C.F.M.) Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5" ESP) (Furnace Rated @0.5" ESP) MED L MED H HIGH MED L MED H HIGH _-_ 5, 1260...
  • Page 34 LADDER DIAGRAM WARNING: ELECTRICAL SHOCK HAZARD " CONNECTION DIAGRAM DISCONNECT BEFORE SERVICING ROLLOUT SWITCH 1TO2 > >00 DISCONNECT 115VAC FIELD 'NSE_hSM_D'NG M_NL'M'T _VSsS _.,,T&. PRESSURE CAPACITOR COPPER O.LY CONDUCTORS J.NEUTRAL _ ©+ NOTE EQUIPMENT GROUND (WHEN USED) (WHEN USED) (SOME MODELS) --I--(_)--_.R7 _o--_-(_--..(:_-, HOT N EUTRAL...
  • Page 35 Parts for *8DNL 25-25-11-1 441 01 231402...
  • Page 36 Replacement Parts - *8DNL (Natural Gas) Models - *8DNLO50B12B1, *SDNLO75B12B1, *SDNLO75F16B1, *8DNL100F14B1, *SDNLIOOL2OB1, *SDNL125L20B1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *8DNL Functional Parts Part Description Number 050B12B1 075B12B1 075F16B1 100F14B1 100L20B1 125L20B1 1014316...
  • Page 37 Replacement Parts - *8DNL (Natural Gas) Models - "8DNL050B12B1, *8DNL075B12B1, *8DNL075F16B1, "8DNL100F14B1, *8DNL100L20B1, *8DNL125J20B1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *8DNL Non-Functional Part Description Number 100L20B1 125L20B1 050B12B1 078B12B1 078F16B1 100F14B1 1013593 Panel,...
  • Page 38 Replacement Parts - "8DNL (Natural Gas) Models - "8DNLO50B12B1, 'SDNLO75B12B1, 'SDNLO75F16B1, "8DNL100F14B1, '8DNLIOOL2OB1, 'SDNL125J20B1 Replacement part supplied will be current active )art. parts listed, consult place of purchase. "SDNL Non-Functional Part Description Number 080B12B1 075B12B1 075F16B1 100F14B1 100L20B1 125L20B1 1013543 Partition, Front Heat Exchanger 1013521 1013545...