Hitachi L100-M Series Addendum Manual
Hitachi L100-M Series Addendum Manual

Hitachi L100-M Series Addendum Manual

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L100-M Series
Inverters
Addendum to L100 Series
Inverter Instruction Manual
In This Addendum....
- Getting Started ................................................. 3
- Configuring Drive Parameters........................ 15
- Operations and Monitoring............................. 21
- Inverter System Accessories.......................... 28
- Drive Parameter Settings Tables.................... 30
December 2003
Addendum Number: NBZ574XB
Addendum for Manual: NB576X
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Table of Contents
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Summary of Contents for Hitachi L100-M Series Addendum

  • Page 1: Table Of Contents

    L100-M Series Inverters Addendum to L100 Series Inverter Instruction Manual In This Addendum..page — Getting Started ..........3 — Inverter Mounting and Installation ....10 — Configuring Drive Parameters......15 — Operations and Monitoring......21 — Inverter System Accessories......28 —...
  • Page 2 Revisions Revision History Table Addendum Revision Comments Date of Issue Initial Release of Addendum NBZ574X May 2002 NBZ574X Add -MFR2 product type to content throughout addendum July 2003 NBZ574XA Page 18, add option code 19 restriction Dec. 2003 NBZ574XB Pages 19–34, shift page contents forward by 1 page Update cover, revisions page...
  • Page 3: Getting Started

    Chapter 1, “Getting Started,” in the L100 Inverter Instruction Manual. Main Features Congratulations on your purchase of an L100-M Series Hitachi inverter! Like the standard L100 Series inverters, this inverter drive features state-of-the-art circuitry and components, exceptionally small footprint, and high performance. The Hitachi L100-M product line includes three additional inverter models to cover motor sizes 1/4, 1/2, and 1 horsepower in 100VAC power input versions.
  • Page 4 Getting Started Inverter Specifications Label The Hitachi L100-M Series inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, motor, and application safety requirements.
  • Page 5 L100-M Inverter Model-specific tables for 100V class inverters The following table is specific to L100-M Series inverters. Note that “General Specifica- tions” on page 6 apply to all L100-M inverters. Footnotes for both tables follow the table below. Item 100V Class Specifications L100-M invert- CE version —...
  • Page 6: General Specifications

    Footnotes for the preceding table and the table that follows: *1: The protection method conforms to JEM 1030. *2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using other motors, care must be taken to prevent the rated motor current (50/60 Hz) from exceeding the rated output current of the inverter.
  • Page 7 L100-M Inverter Item General Specifications Input Freq. Operator panel Up and Down keys / Value settings signal setting Potentiometer Analog setting External signal 0 to 10 VDC (input impedance 10k Ohms), 4 to 20 mA (input impedance 250 Ohms), Potentiometer (1k to 2k Ohms, 2W) FWD/ Operator panel Run/Stop (Forward/Reverse run change by command) External signal Forward run/stop, Reverse run/stop...
  • Page 8: Derating Curves

    Getting Started Derating Curves The maximum available inverter current output is limited by the carrier frequency and ambient temperature. The carrier frequency is the inverter’s internal power switching frequency, settable from 0.5 kHz to 16 kHz. Choosing a higher carrier frequency tends to decrease audible noise, but it also increases the internal heating of the inverter, thus decreasing (derating) the maximum current output capability.
  • Page 9: L100-M Inverter

    L100-M Inverter Derating curves, continued... L100–004MFU2/MFR2 100% % of rated output current Carrier frequency L100–007MFU2/MFR2 100% % of rated output current Carrier frequency...
  • Page 10: Inverter Mounting And Installation

    Inverter Mounting and Installation Inverter Mounting and Installation This section provides details for L100-M Series installation corresponding to Chapter 2, “Inverter Mounting and Installation,” in the L100 Inverter Instruction Manual. Check Inverter Dimensions Locate the applicable drawing below or on the next page for your inverter. Dimensions are given in millimeters (inches) format.
  • Page 11 L100-M Inverter Dimensional drawings continued...
  • Page 12 Inverter Mounting and Installation Preparing for Wiring It is very important to perform the wiring carefully and correctly. Before proceeding, please study the cation and warning messages below. WARNING: “Use 60/75°C Cu wire only” or equivalent. WARNING: “Open Type Equipment.” WARNING: “A Class 2 circuit wired with Class 1 wire”...
  • Page 13 L100-M Inverter Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recommended wire size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any system components such as braking resistors and filters.
  • Page 14 Inverter Mounting and Installation Terminal Dimensions and Torque Specs The terminal screw dimensions for all L100 inverters are listed in table below. This information is useful in sizing spade lug or ring lug connectors for wire terminations. CAUTION: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws.
  • Page 15: Configuring Drive Parameters

    This section provides details for L100-M Series configuration corresponding to Chapter 3, “Configuring Drive Parameters,” in the L100 Inverter Instruction Manual. Relative to standard L100 Series inverters, Hitachi L100-M Series inverters have additional parameters and functions, or parameters with a different setting range. These include D_16, F_04, B_12, B_13, B_32, C_01 to C_05, C_70, C_71, C_72, and C_79.
  • Page 16 Configuring Drive Parameters “B” Group: Fine Tuning Functions For the following functions, L100-M Series inverters have new ranges or descriptions. “B” Function Defaults Mode Func. Name / Description –MFU2 -MFR2 Units Edit Code SRW Display ✘ B_12 Level of electronic Set a level between 5% and Rated current for thermal setting...
  • Page 17 L100-M Inverter “B” Function Defaults Mode Func. Name / Description –MFU2 –MFR2 Units Edit Code SRW Display ✔ B_32 Reactive current setting Calibrate detection of motor’s 40% rated current no load (reactive current) to IO 0.00A improve D_02 display accuracy, range is 0 to 32 Amperes B_32: Reactive current setting –...
  • Page 18 Configuring Drive Parameters C” Group: Intelligent Terminal Functions The intelligent input terminals for L100-M Series inverters have 21 possible option assignments. “C” Function Defaults Mode Func. Name / Description –MFU2 –MFR2 Units Edit Code SRW Display ✘ C_01 Terminal [1] function Select function for terminal [1] —...
  • Page 19 L100-M Inverter L100-M Series inverters add the following 6 options to the 15 option codes for standard L100 inverter intelligent inputs: Input Function Summary Table Option Terminal Function Name Description Code Symbol START Starts the motor rotation (3-wire interface) No change to present motor status STOP Stops the motor rotation (3-wire interface)
  • Page 20 Configuring Drive Parameters The L100-M Series inverters have added the functions below to improve serial commu- nications: “C” Function Defaults Mode Func. Name / Description –MFU2 –MFR2 Units Edit Code SRW Display ✘ C_70 Data command method Two option codes: —...
  • Page 21: Operations And Monitoring

    L100-M Inverter Operations and Monitoring This section covers new or modified intelligent terminal functions for L100-M Series inverters, corresponding to Chapter 4, “Operations and Monitoring,” in the L100 Inverter Instruction Manual. The additional functions include Run key routing via [FW] or [RV] terminals, three-wire operation, remote control up and down functions, and force opera- tion from a digital operator (keypad).
  • Page 22 Operations and Monitoring Example Wiring Diagram Breaker, MCCB or GFI L100-M (L1) (T1) Power source, 3-phase or Motor 1-phase, per (L2) (T2) inverter model N(L3) (T3) Intelligent inputs, 5 terminals DC reactor (optional) Forward Input – Braking circuits Reverse unit Input wiring for (optional) -MFU2 models...
  • Page 23 L100-M Inverter Forward Run/Stop and Reverse Run/Stop Commands: When you input the Run command via the terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the terminal [RV], the inverter executes the Reverse Run command (high) or Stop command (low).
  • Page 24 Operations and Monitoring Three-wire Interface Operation The 3-wire interface is an industry standard motor control interface. This function uses two inputs for momentary contact start/stop control, and a third for selecting forward or reverse direction. To implement the 3-wire interface, assign 20 [STA] (Start), 21 [STP] (Stop), and 22 [F/R] (Forward/Reverse) to three of the intelligent input terminals.
  • Page 25 L100-M Inverter The diagram below shows the use of 3-wire control. STA (Start Motor) is an edge-sensi- tive input; an OFF-to-ON transition gives the Start command. The control of direction is level-sensitive, and the direction may be changed at any time. STP (Stop Motor) is also a level-sensitive input, and the Stop signal has priority over the Start signal.
  • Page 26 Operations and Monitoring Remote Control Up and Down Functions The [UP] [DWN] terminal functions can adjust the output frequency for remote control while the motor is running. The acceleration time and deceleration time used with this function is the same as for normal operation ACC1 and DEC1. The input terminals operate as follows: •...
  • Page 27 L100-M Inverter Force Operation from Digital Operator This function permits a digital operator interface to override the Run command source setting (A_02) when it is configured for a source other than the operator interface. When the [OPE] terminal is ON and the operator interface gives a Run command, the inverter uses the standard output frequency settings to operate the motor.
  • Page 28: Inverter System Accessories

    Inverter System Accessories Inverter System Accessories This section provides dynamic braking details for L100-M Series configuration corre- sponding to Chapter 5, “Inverter System Accessories,” in the L100 Inverter Instruction Manual. Selecting Braking Resistors for External Braking Units The following tables specify the braking Braking options for L100-M inverters and the braking unit...
  • Page 29: Troubleshooting And Maintenance

    L100-M Inverter Troubleshooting and Maintenance This section provides details for L100-M Series error codes corresponding to Chapter 6, “Troubleshooting and Maintenance,” in the L100 Inverter Instruction Manual. Error Codes L100-M Series inverters have the additional error code listed below. Error Name Cause(s) Code...
  • Page 30: Drive Parameter Settings Tables

    Drive Parameter Settings Tables Drive Parameter Settings Tables Introduction This section lists the user-programmable parameters for the L100-M series inverters and the default values, corresponding to Appendix B, “Drive Parameter Settings Tables,” in the L100 Inverter Instruction Manual. The right-most column of the tables is blank, so you can record values you have changed from the default.
  • Page 31 L100-M Inverter Standard Functions “A” Group Parameters Default Setting User Func. Setting Name -MFU2 -MFR2 Code A_01 Frequency source setting A_02 Run command source setting A_03 Base frequency setting 60.0 60.0 A_04 Maximum frequency setting 60.0 60.0 A_11 O–L input active range start frequency A_12 O–L input active range end frequency A_13...
  • Page 32 Drive Parameter Settings Tables “A” Group Parameters Default Setting User Func. Setting Name -MFU2 -MFR2 Code A_43 Manual torque boost frequency adjustment 10.0 10.0 A_44 V/f characteristic curve selection A_45 V/f gain setting A_51 DC braking enable A_52 DC braking frequency setting A_53 DC braking wait time A_54...
  • Page 33 L100-M Inverter Fine Tuning Functions “B” Group Parameters Default Setting User Func. Setting Name -MFU2 -MFR2 Code B_01 Selection of automatic restart mode B_02 Allowable under-voltage power failure time B_03 Retry wait time before motor restart B_12 Level of electronic thermal setting Rated Rated current for...
  • Page 34 Drive Parameter Settings Tables Intelligent Terminal Functions “C” Group Parameters Default Setting User Func. Setting Name -MFU2 -MFR2 Code C_01 Terminal [1] function C_02 Terminal [2] function C_03 Terminal [3] function C_04 Terminal [4] function C_05 Terminal [5] function C_11 Terminal [1] active state C_12 Terminal [2] active state...

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