Related Manuals for Beko DRYPOINT RAC 10 NA-P
Summary of Contents for Beko DRYPOINT RAC 10 NA-P
- Page 1 EN - english Instructions for installation and operation Compressed air refrigeration dryer ® DRYPOINT RAC 10-480 NA...
- Page 2 Dear customer, ® Thank you for deciding in favour of the DRYPOINT RAC 10-480 NA compressed-air refrigeration dryer. Please read ® these installation and operating instructions carefully before mounting and starting up the DRYPOINT RAC 10-480 NA ® and follow our directions. Perfect functioning of the DRYPOINT RAC 10-480 NA and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.
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Page 3: Table Of Contents
Contents Name plate Safety instructions Safety pictograms in accordance with DIN 4844 Signal words in accordance with ANSI Overview of the safety instructions Proper use Exclusion from a field of application ... - Page 4 13.3.5 Electric diagram DRYPOINT RAC 300 NA 13.3.6 Electric diagram DRYPOINT RAC 375 NA 13.3.7 Electric diagram DRYPOINT RAC 480 NA Pos: 1 /Beko Technische Dokumentation/Überschriften/1/Sicherheitshinweise @ 0\mod_1183637609261_6.doc @ 5365 DRYPOINT® RAC 10-480 NA...
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Page 5: Name Plate
This manual must be available at all times for future reference and is a constituent part of the dryer. If you have any queries regarding these installation and operating instructions, please contact BEKO TECHNOLOGIES GMBH. -
Page 6: Safety Pictograms In Accordance With Din 4844
Do not operate with open cover (housing) Maintenance works or controlling measures must only be carried out by qualified personnel Do not smoke Note Pos: 4 /Beko Technische Dokumentation/Sicherheit/Gefahr Druckluft @ 0\mod_1184148143854_6.doc @ 577 ARIA Connection point compressed-air inlet LUFT... - Page 7 Safety instructions Works can be carried out by the operator of the plant, provided that they are skilled accordingly NOTE: Text that contains important specifications to be considered – does not refer to safety precautions. The device was carefully designed with particular attention paid to environmental protection: ...
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Page 8: Signal Words In Accordance With Ansi
Make sure that the power supply is switched off and that the device is off and marked for maintenance measures. Please also ensure that the power supply cannot be re-established during the works. Pos: 7 /Beko Technische Dokumentation/Sicherheit/Maßnahmen Netzspannung BM 31/32/33 @ 0\mod_1216898430699_6.doc @ 11319 Caution! Refrigerant! The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant. - Page 9 Safety instructions Warning! Refrigerant leak! A refrigerant leak involves the danger of serious injury and damage to the environment. ® The DRYPOINT RAC 10-480 NA compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant. Installation, repair and maintenance works at the refrigeration system must only be carried out by certified skilled personnel (specialists).
- Page 10 Operators of the devices must observe the local and national pressure equipment regulations in the country of installation. Pos: 8 /Beko Technische Dokumentation/Sicherheit/Sicherheitshinweise, weitere BM (nicht Ex) @ 0\mod_1183616103770_6.doc @ 4009os: 9 /Beko Technische Dokumentation/Sicherheit/Zusatz Sicherheitshinweise BM33 @ 0\mod_1231926887620_6.doc @ 12829s: 10 /Beko Technische Dokumentation/Sicherheit/Vorsicht Fehlfunktion @ 0\mod_1214378096290_6.doc @ 9359 Note!
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Page 11: Proper Use
This dryer is not suitable for the treatment of contaminated air or of air containing solids. Pos: 16 /Beko Technische Dokumentation/Bestimmungsgemäße Verwendung/BEKOMAT/Ausschluß Anwendung BM 31/32/33 @ 0\mod_1236003837511_6.doc @ 13736 Operating instructions in accordance with the 97/23/EC Pressure Equipment Directive The DRYPOINT®... -
Page 12: Transport
Transport Transport Check the packaging for visible loss or damage. If no visible damage can be ascertained, place the unit in close proximity to the place of installation and unpack the device. During this procedure, the dryer must always remain in an upright position. The components may be damaged when the unit is tilted or turned upside down. -
Page 13: Installation
Installation Installation Place of installation Note! Ambient conditions! In the event that the dryer is not installed under suitable ambient conditions, the ability of the device to condense refrigerant gas is impaired. This can result in a higher load of the refrigerating compressor, and in a loss of efficiency and performance of the dryer. -
Page 14: Installation Plan
Installation Installation plan - A - Air compressor Aftercooler Condensate separator Prefilter Bypass group Dryer Compressed-air tank - B - Final filter Bekomat condensate drain Installation type A is recommended when the total consumption corresponds to the throughput rate of the compressor. Installation type B is recommended when the air consumption constantly varies, with peak values which considerably exceed the throughput rate of the compressor. -
Page 15: Correction Factors
Installation Correction factors Correction factor for operating pressure modifications: Inlet air pressure psig barg Factor (F1) 0.79 0.91 1.00 1.07 1.13 1.18 1.23 1.27 Correction factor for ambient temperature modifications: Ambient temperature ºF ºC Factor (F2) 1.10 1.07 1.04 1.00 0.93 0.83 0.70... -
Page 16: Connection To The Compressed-Air System
Installation Connection to the compressed-air system Danger! Compressed air! All works must only be carried out by qualified skilled personnel. Never work on compressed-air systems which are under pressure. The operator or the user must ensure that the dryer is never operated with a pressure exceeding the maximum pressure value indicated on the name plate. -
Page 17: Start-Up
Start-up Start-up Preliminary stages Note! Exceeding of the operating parameters! Ensure that the operating parameters comply with the nominal values indicated on the name plate of the dryer (voltage, frequency, air pressure, air temperature, ambient temperature etc.). Prior to delivery, this dryer was thoroughly tested, packed and checked. Please verify the soundness of the dryer during the initial start-up and check the perfect functioning during the first operating hours. -
Page 18: Shut Down And Restart
Start-up Shut down and restart Shut down (see Section 11.1 "Control panel") • Ensure that the dew point temperature indicated on the electronic control unit is stable. • Interrupt the compressed-air supply. • After a few minutes, stop the dryer by switching off the main switch on the control panel (pos. 1). Restart (see Section 11.1 "Control panel") •... -
Page 19: Technical Data
Technical data 10 Technical data 10.1 Technical data DRYPOINT RAC 10-175 NA -P (1/115/60) DRYPOINT® RAC 10-480 NA... -
Page 20: Technical Data Drypoint Rac 125-480 Na -E (1/230/60)
Technical data 10.2 Technical data DRYPOINT RAC 125-480 NA -E (1/230/60) DRYPOINT® RAC 10-480 NA... -
Page 21: Technical Description
Technical description 11 Technical description 11.1 Control panel The control panel explained below is the only dryer user interface. RAC 10 – 175 DMC15 sec - min RAC 220 – 480 DMC15 sec - min ON-OFF Switch Electronic instrument Air and refrigerant flow diagram 11.2 Functional description Operating principle –... -
Page 22: Flow Chart
Technical description 11.3 Flow chart Aluminium heat exchanger module Condenser fan a – Air/air heat exchanger Filter dryer b – Air/refrigerant heat exchanger Capillary tube c – Condensate separator 12.1 T1 temperature sensor (dew point) Refrigerant pressure switch LPS (P<) (RAC 480) 12.2 Temperature probe T2 –... -
Page 23: Refrigerating Compressor
Technical description 11.4 Refrigerating compressor The employed refrigerating compressors are constructed by leading manufacturers. The hermetically sealed construction is absolutely gastight. The integrated safeguard protects the compressor against overheating and excess current. The protection is automatically reset as soon as the nominal conditions are reached again. 11.5 Condenser The condenser is the component in which the gas coming from the compressor is cooled down, condensed and liquefied. -
Page 24: Refrigerant Pressure Switches Lps - Hps - Pv
Technical description 11.10 Refrigerant pressure switches LPS – HPS – PV To ensure the operational reliability and the protection of the dryer, a series of pressure switches are installed in the gas cycle. LPS : Low-pressure guard on the suction side of the compressor, which is triggered when the pressure drops below the predetermined value. -
Page 25: Dmc 15 Electronics (Control Unit Compressed-Air Dryer)
Technical description 11.12 DMC 15 electronics (control unit compressed-air dryer) Led – Power ON DMC15 Led - Drain ON Led – Condenser fan ON (RAC 10-100) sec - min Button – Setup menu access Button – Increase / Drain test DISPLAY The DMC15 displays DewPoint temperature, controls the condenser fan activation and the timed drainer. -
Page 26: Control Of The Condenser Fan (Rac 10-100)
Technical description 11.12.4 Control of the condenser fan (RAC 10-100) A temperature probe T2 is located on the discharge side of the condenser. The condenser fan is activated (ON) when the T2 temperature is higher than FANon setting (standard 35°C / 96°F) and led is ON. -
Page 27: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, troubleshooting, spare parts and dismantling 12 Maintenance, troubleshooting, spare parts and dismantling 12.1 Checks and maintenance Certified skilled personnel Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to ® undertaking any measures on the DRYPOINT RAC 10-480 NA compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the operating instructions. -
Page 28: Troubleshooting
Maintenance, troubleshooting, spare parts and dismantling DAILY: • Check whether the dew point indicated on the electronics is correct. • Ensure that the condensate drain system functions properly. • Make sure that the condenser is clean. EVERY 200 HOURS OR MONTHLY •... - Page 29 The dryer does not discharge the condensate – see the corresponding point. The hot-gas bypass valve needs to be re-adjusted – contact a BEKO service technician to have the nominal setting re-established. There is a leak in the refrigeration cycle – contact a BEKO service technician.
- Page 30 6. The hot-gas bypass valve needs to be re-adjusted – contact a specialist for refrigerating plants to have the nominal calibration re-established. 7. There is a leak in the refrigeration cycle – please contact a BEKO service technician. Reset the temperature switch by manually pushing the button on the temperature switch –...
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Page 31: Recommended Spare Parts
Maintenance, troubleshooting, spare parts and dismantling 12.3 Recommended spare parts NOTE: To order the recommended spare parts or other elements, the data on the name plate must be indicated. DRYPOINT® RAC 10-480 NA... - Page 32 Maintenance, troubleshooting, spare parts and dismantling DRYPOINT® RAC 10-480 NA...
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Page 33: Maintenance Works At The Refrigeration Cycle
When delivered, the dryer is ready to operate and filled with a refrigerant of the R134a or R407C type. Should you detect a refrigerant leak, please contact a BEKO service technician. Prior to any intervention, the room needs to be ventilated. -
Page 34: Appendices
Appendices 13 Appendices 13.1 Dryer dimensions 13.1.1 Dryer dimensions DRYPOINT RAC 10-15 NA DRYPOINT® RAC 10-480 NA... -
Page 35: Dryer Dimensions Drypoint Rac 20-50 Na
Appendices 13.1.2 Dryer dimensions DRYPOINT RAC 20-50 NA DRYPOINT® RAC 10-480 NA... -
Page 36: Dryer Dimensions Drypoint Rac 75 Na
Appendices 13.1.3 Dryer dimensions DRYPOINT RAC 75 NA DRYPOINT® RAC 10-480 NA... -
Page 37: Dryer Dimensions Drypoint Rac 100-125 Na
Appendices 13.1.4 Dryer dimensions DRYPOINT RAC 100-125 NA DRYPOINT® RAC 10-480 NA... -
Page 38: Dryer Dimensions Drypoint Rac 150 Na
Appendices 13.1.5 Dryer dimensions DRYPOINT RAC 150 NA DRYPOINT® RAC 10-480 NA... -
Page 39: Dryer Dimensions Drypoint Rac 175-220 Na
Appendices 13.1.6 Dryer dimensions DRYPOINT RAC 175-220 NA DRYPOINT® RAC 10-480 NA... -
Page 40: Dryer Dimensions Drypoint Rac 300-375 Na
Appendices 13.1.7 Dryer dimensions DRYPOINT RAC 300-375 NA DRYPOINT® RAC 10-480 NA... -
Page 41: Dryer Dimensions Drypoint Rac 480 Na
Appendices 13.1.8 Dryer dimensions DRYPOINT RAC 480 NA DRYPOINT® RAC 10-480 NA... -
Page 42: Exploded Diagrams
Appendices 13.2 Exploded diagrams 13.2.1 Components of the exploded diagrams Alu drying module 16 Coil for condensate drain solenoid valve 1.1 Insulation material 17 Air dryer control Refrigerant pressure switch LPS 21 Bekomat drain Safety temperature switch TS 22 Main switch Refrigerant pressure switch HPS …... -
Page 43: Exploded Diagram Drypoint Rac 10-15 Na
Appendices 13.2.2 Exploded diagram DRYPOINT RAC 10-15 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 44: Exploded Diagram Drypoint Rac 20-35 Na
Appendices 13.2.3 Exploded diagram DRYPOINT RAC 20-35 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 45: Exploded Diagram Drypoint Rac 50 Na
Appendices 13.2.4 Exploded diagram DRYPOINT RAC 50 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 46: Exploded Diagram Drypoint Rac 75-100 Na
Appendices 13.2.5 Exploded diagram DRYPOINT RAC 75-100 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 47: Exploded Diagram Drypoint Rac 125 Na
Appendices 13.2.6 Exploded diagram DRYPOINT RAC 125 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 48: Exploded Diagram Drypoint Rac 150 Na
Appendices 13.2.7 Exploded diagram DRYPOINT RAC 150 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 49: Exploded Diagram Drypoint Rac 175-220 Na
Appendices 13.2.8 Exploded diagram DRYPOINT RAC 175-220 NA DRYPOINT® RAC 10-480 NA... -
Page 50: Exploded Diagram Drypoint Rac 300-375 Na
Appendices 13.2.9 Exploded diagram DRYPOINT RAC 300-375 NA DRYPOINT® RAC 10-480 NA... -
Page 51: Exploded Diagram Drypoint Rac 480 Na
Appendices 13.2.10 Exploded diagram DRYPOINT RAC 480 NA Timed Bekomat DRYPOINT® RAC 10-480 NA... -
Page 52: Electric Diagrams
Appendices 13.3 Electric diagrams 13.3.1 Electric diagrams – list of components Compressor Compressor thermal protection Compressor starting relay (if installed) Compressor starting capacitor (if installed) Compressor operating capacitor (if installed) Condenser fan Fan starting capacitor (if installed) DMC15 DMC15 electronic instrument – air dryer control T1 Temperature probe –... -
Page 53: Electric Diagram Drypoint Rac 10-100 Na
Appendices 13.3.2 Electric diagram DRYPOINT RAC 10-100 NA DRYPOINT® RAC 10-480 NA... -
Page 54: Electric Diagram Drypoint Rac 125-175 Na
Appendices 13.3.3 Electric diagram DRYPOINT RAC 125-175 NA DRYPOINT® RAC 10-480 NA... -
Page 55: Electric Diagram Drypoint Rac 220 Na
Appendices 13.3.4 Electric diagram DRYPOINT RAC 220 NA DRYPOINT® RAC 10-480 NA... -
Page 56: Electric Diagram Drypoint Rac 300 Na
Appendices 13.3.5 Electric diagram DRYPOINT RAC 300 NA DRYPOINT® RAC 10-480 NA... -
Page 57: Electric Diagram Drypoint Rac 375 Na
Appendices 13.3.6 Electric diagram DRYPOINT RAC 375 NA DRYPOINT® RAC 10-480 NA... -
Page 58: Electric Diagram Drypoint Rac 480 Na
Appendices 13.3.7 Electric diagram DRYPOINT RAC 480 NA DRYPOINT® RAC 10-480 NA... - Page 59 Appendices DRYPOINT® RAC 10-480 NA...
- Page 60 Phone: +81 44 328 76 01 [email protected] Benelux Polska / Poland Scandinavia BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. BEKO TECHNOLOGIES AB Veenen 12 ul. Chłapowskiego 47 Industrivägen 39 NL - 4703 RB Roosendaal PL-02-787 Warszawa S-43361 Sävedalen...