Related Manuals for Stuart Turner AQUABOOST
Summary of Contents for Stuart Turner AQUABOOST
- Page 1 AQUABOOST MAB O&M MANUAL Please note images are representative only and may not portray your model...
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Page 2: Table Of Contents
Instruction manual Execution: pressure Type: MAB S-No.: System controller for 1- 3 pumps Software version 1.00 (xxx) Stand 18.12.2020 Execution: pressure control pressure switch limit control limit switch level control level switch temperature controller aktiv temperature switch volume regulator RESET fluid flow regulator vacuum regulator Option:... -
Page 3: General Information About The Pump Regulator
1. General information about the pump regulator This product complies with the latest technology and is constantly being developed and improved. The device has undergone extensive testing after manufacture and therefore functions flawlessly. To ensure optimum function, read and observe this operating manual. 2. -
Page 4: Pump Controller
3. Pump controller This pump controller works as pressure controller fully automatically, depending on demand. The speed of the pump (s) is infinitely variable with frequency converter operation. The actual value in the system is determined by means of a sensor. A PI controller adjusts the actual value to the setpoint. When operating with contactor or soft starter, the pump (s) are switched on and off as required. -
Page 5: Electrical Connection
The height of the prepress pressure is approx. : start pressure minus 0.50 bar Environmental conditions: Ambient temperature: + 5 ° C - + 35 ° C Humidity: 0- 95% non-condensing Altitude: 1000m, 1% reduction / 100m Vibration: maximum 0.5g Type of protection: see type plate Technical data:... - Page 6 Set motor protection The pump controller has a monitoring function for the motor current. The motor rated current when frequency converter operation is set in the menu. For designs with soft starter or contactor, the rated motor current is set on the motor protection relay or on the soft starter. See the respective operating instructions which are always enclosed with the documents.
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Page 7: First Switch On - Initial Setup
5. First switch on - Initial setup Example: double system At power-up, the controller initializes Main display after initialization Init: (2 FU) 00,18 bar MAT ▲▼ V1.xx (xx.x) SN. xxxxx FU 1 : OK, old FU 2 : OK, old P1:□□□□□... -
Page 8: Panel Description
6. Panel description Control panel with four -line LCD display for parameters and operating data: The backlight can be switched off with a delay. 05.18 bar The arrow keys Select the functions (scrolling), Enter / change data. The SET / RESET - keys Storing input data, Error acknowledgment Display with different symbols and values... - Page 9 Messages — Operating hours counter— ——Fault memory————- 08,25 bar Auto BST P1 000:00:00 - S 000 ER001 15-01-13 13:59 Auto 13:48:32 BST P2 000:00:00 - S 000 ER004 16-01-13 11:59 Auto BST P3 000:00:00 - S 000 ——————— P1:DF 72-50 LF 065-75 29C ———————...
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Page 10: Clock, Gsm, Sd-Card Setting
7. Clock, GSM, SD-Card, Modbus set Set time / date: Press the SET / RESET button on the respective side. Data Set and save with the help of the arrow ▲ key, arrow ▼ key and the SET / RESET key. Monday Monday Monday... -
Page 11: Menu Operation
8. Menu operating Set and save values (Example set points) setpoints By pressing the - button for times 5 seconds, the menu can be messages interrupted. safety Password code: xxx transducer pump/motor Parameter: xx.xx bar controller save: Yes / No communication system setting cabinet setting... -
Page 12: Set Points Menu
9. Adjust set-points set points The set-points are set for setpoint : 03,00bar setpoint : 03,00bar the plant. start difference : 00,50bar start difference : 00,50bar differential value : 00,20bar overrun time : 5s overrun time : 5s setpoint : 03,00bar setpoint 1 : 03,00bar start difference. -
Page 13: Message Menu
11. adjust messages messages IN01-CO-04 1-CO-04 : EAS 1-CO-04 : EAS IN2-CO-04 : WMS IN2-CO-04 : WMS IN02-CO-05 : WMS 2-CO-05 : WMS 2-CO-05 : WMS ———————— ———————— name: low water name: low water INV1- 01-02 : ALS - 01-02 : FAS V1- 01-02 : FAS... -
Page 14: Safety Menu
12. Setting the safety Set the safety functions for the system sensor limit : on sensor limit : on sensor limit : on auto reset : off o reset aut dry run Hand o reset : of dry run Hand : on : on safe start... - Page 15 Set the digital low water protection. If the corresponding digital input is activated, low water Hand : off is switched off to "lack of water". Automatic restart is preset! low water Auto : on Assignment of the digital inputs is done is menu. message : no low water digital Hand...
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Page 16: Transducer Menu
13. Adjustment of transducer transducer The set points change main sensor : S1 after sensor range sensor range : 16,00bar change ! main sensor offset : 00,00bar secondary sensor : S3 secondary sensor Function : off The main sensor function is determined by the basic setting of the system. S1= Sensor 1, S3= Sensor von FU1 sensor input has no function RD =... -
Page 17: Pump / Motor Menu
14. Set electric pump / electric motor pump / motor / INV Only in zero position Read inverter : P1 rotating direction : 02,0s acceleration time : 02,0s deceleration time : 008,0A rated current : 400V rated voltage : 050Hz rated frequency : 020Hz min frequency... -
Page 18: Controller Menu
15. adjust controller controller The rule values are set PID P gain : 0,50 PID-I time : 0,50s for the plant testing phase : 050% switch-on delay : 02s switch-off delay : 02s switchover time : 05s pump changeover time : 300min standby : on... - Page 19 Modbus SD-card : on SD-card : on SD-card : on Modbus : off odbus Modbus : on Modbus RTU : off GSM / users : off GSM / users : off address : 001 Baud rate : 19200 Parity ——————————————-—— Explanation of parameters: save : no...
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Page 20: System Setting
17. System setting Base setting Only in zero position number INV INV 1 : AW INV 2 : AW INV 3 : AW operating mode : DR 3xINV AW-AW-AW 3xINV AW-AW-BO 3xINV AW-PW-PW number INV number INV number INV INV 1 : AW INV 1 : AW... -
Page 21: Cabinet Setting
18. Cabinet setting cabinet setting Only in zero position frame : off : EN language factory reset under-voltage delay : 30s idle screen : 0s fan mode fan overrun time : 30s internal Explanation of parameters: To the frame on the display appears around the display foil stick better (active until power "Off"). frame - 0 (off) / 1 (on) Set the menu language. -
Page 22: Clear Memory
19. Clear memory, reset the fault memory Reset the daily hours of operation Press the SET / RESET button on the corresponding page —Operating hours counter— —Operating hours counter— BST P1 001:17:08 - S 004 BST P1 001:17:08 - S 004 ……. -
Page 23: Mab Modbus Register
22. MAB Modbus register characteristics • Baud rate: 9600, 19200, 38400, 115200 • Modbus-Address: 1-250 • Parity and stop bits: „N“ = no parity: „8N2“ (2 Stop bits) „U“ = Odd parity: „8O1“ (1 Stop bit) „G“ = Even parity „8E1“... -
Page 24: Error List
23. Error list In the event of a fault, the control switches off and the pump (s) runs free. Error messages are acknowledged by an external reset input or errors are acknowledged by pressing and holding the SET / RESET key. As an option, GMS operation can be reset via SMS. - Page 25 error Er024 : PID in standby Set inverter to factory setting! error Er026 : Check ground fault in cable or motor or FU (GP) wiring, drive and drive! error Er027 : Encoder fault. Set inverter to factory setting! error Er032 : Inverter parameter incorrect (PCE) Set inverter to factory setting! error Er035 : Fault PTC thermistor tripping (O.H1).
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Page 26: Sms Commands
24. SMS commands SMS commands control mode "pressure, level, temperature“: commands Send SMS → ✆:: Status query STATUS system reset RESET Check values WERTE delete values WRESET Log on the system ONLINE Log off the system OFFLINE system emergency stop NOTSTOPP Start test run TEST... -
Page 27: Technical Structure Of The Mab Control
27. Technical structure of the MAB control SD-card RS 485 MAB controller Inverter 1 - 3 G B A RS485 CR 1632 Selector Pump 1 - 3 Keys Option: external 24VDC Control terminals Active fan 24VDC Connect inverter Connect terminals Connect selector Sensor 1+ - gray... - Page 28 Congratulations on purchasing a Stuart Turner product We are confident this product will provide many years of trouble free service as all our products are manufactured to the very highest standard. All MAB & MARB booster sets are warranted to be free from defects in materials or workmanship for up to 2 years from the date of purchase.
- Page 32 Stuart Turner Ltd, Henley-on-Thames, Oxfordshire RG9 2AD ENGLAND Tel: +44 (0) 1977 801911 Fax: +44 (0) 1977 801911 [email protected] | www.stuart-turner.co.uk Issue No. 1722-01-01...