Seat Rail Removal And Installation - Suzuki RMX450Z Service Manual

Table of Contents
9E-2 Body Structure:

Seat Rail Removal and Installation

Removal
1) Remove the battery. Refer to "Battery / Battery
Protector Removal and Installation" in Section 1J
(Page 1J-9).
2) Disconnect the IAT sensor coupler (1).
3) Remove the left frame cover. Refer to "Exterior Parts
Removal and Installation" in Section 9D (Page 9D-
1).
4) Disconnect the tail light coupler (2) and remove the
following parts from the seat rail.
• ECM (3) Refer to "ECM Removal and Installation"
in Section 1C (Page 1C-1).
• Starter relay (4) Refer to "Starter Relay Removal
and Installation" in Section 1I (Page 1I-6).
• Wiring harness (5).
BA02J29506002
1
IA02J1950004-01
5
2
4
3
IA02J1950005-01
5) Remove the muffler. Refer to "Muffler / Exhaust Pipe
Removal and Installation" in Section 1K (Page 1K-2).
6) Loosen the throttle body clamp screw (air cleaner
box side). Refer to "Throttle Body Removal and
Installation" in Section 1D (Page 1D-15).
7) Remove the seat rail as shown in the body frame
construction. Refer to "Body Frame Construction"
(Page 9E-1).
8) Remove the air cleaner box and rear fender if
necessary. Refer to "Air Cleaner Box Removal and
Installation" in Section 1D (Page 1D-8) and "Exterior
Parts Removal and Installation" in Section 9D
(Page 9D-1).
Installation
Install the seat rail in the reverse order of removal. Pay
attention to the following points:
• Tighten the seat rail and muffler mounting bolts and
nut as shown in the body frame construction and
exhaust system components. Refer to "Body Frame
Construction" (Page 9E-1) and "Exhaust System
Components" in Section 1K (Page 1K-1).
• Tighten the throttle body clamp screw as shown in the
throttle body construction. Refer to "Throttle Body
Construction" in Section 1D (Page 1D-12).
• Route the wiring harness as shown in the wiring
harness routing diagram. Refer to "Wiring Harness
Routing Diagram" in Section 9A (Page 9A-2).
• Install the starter relay. Refer to "Starter Relay
Removal and Installation" in Section 1I (Page 1I-6).
• Install the ECM. Refer to "ECM Removal and
Installation" in Section 1C (Page 1C-1).
• Connect the IAT sensor coupler.
• Install the battery. Refer to "Battery / Battery Protector
Removal and Installation" in Section 1J (Page 1J-9).
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