ABB InCharge Terra AL2-40-240-T1-WC1R Installation Manual
ABB InCharge Terra AL2-40-240-T1-WC1R Installation Manual

ABB InCharge Terra AL2-40-240-T1-WC1R Installation Manual

Terra ac wallbox 40a / 48a / 80a level 2 charger

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Terra AC Wallbox
40A / 48A / 80A Level 2 Charger
Description
The Terra AC Wallbox is the smartest, quickest and safest Level 2
destination charging solution for fleets, public charging operators,
commercial facilities, workplaces, and multi-family residences. The Terra
AC Wallbox delivers future-proof flexibility as well as advanced safety
and protection. With connectivity and digital functionality, the Terra AC
Wallbox is built to deliver optimized charging today and well into the
future.
Key Benefits and Features
Flexible, high quality design
Universal PHEV and BEV charging
Easy siting and installation
Rugged NEMA Type 4 enclosure for any indoor or outdoor location
Smart business integration
OCPP integration with any charging network
Specifications
Power Output @ 240Vac: 9.6kW / 11.5kW /
19.2kW
Max Current Output: 40A / 48A / 80A
Cable Options: SAE J1772 Connector
Mounting Method: Wall Mounted
Dimensions: 15.75"(H) × 9.06"(W) × 4.92"(D)
Ordering Information
Configuration
AL2-40-240-T1-WC1R
AL2-48-240-T1-WC1R
AL2-80-240-T1-WC1R
SKU
ACWB 40A
ACWB 48A
ACWB 80A
The Terra AC Wallbox
Table of Contents
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Summary of Contents for ABB InCharge Terra AL2-40-240-T1-WC1R

  • Page 1 Terra AC Wallbox 40A / 48A / 80A Level 2 Charger Description The Terra AC Wallbox is the smartest, quickest and safest Level 2 destination charging solution for fleets, public charging operators, commercial facilities, workplaces, and multi-family residences. The Terra AC Wallbox delivers future-proof flexibility as well as advanced safety and protection.
  • Page 2: Technical Specifications

    Technical Specifications Configuration Voltage 208-240 Vac AC Input Power Connection L1, L2, G Recommended breaker 50A / 60A / 100A Output Parameters Value Voltage 208/240 VAC, 50/60 Hz Current - Max 40A / 48A / 80A Power - Max 9.6 kW / 11.5 kw / 19.2kW Controls and Interface Value Charging Connectors...
  • Page 3 — I N S TA L L AT I O N M A N UA L Terra AC wallbox UL 40/80 A...
  • Page 4 ≔ → TA B L E O F C O N T E N T S N E X T C H A P T E R — Table of contents 04 – 05 About this document 09 – 15 Description - Function of this document - Intended use...
  • Page 5 ≔ → TA B L E O F C O N T E N T S N E X T C H A P T E R 21 – 27 Electrical installation Commissioning - General electrical installation procedure - General commissioning procedure - Insert the AC input conduit - Energize the EVSE - Insert the AC input cable and Install the...
  • Page 6: About This Document

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 7 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 8 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 9: General Safety Instructions

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Note: This equipment has been tested and found RF exposure statement to comply with the limits for a Class B digital...
  • Page 10 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Note: It is possible that not all symbols are Special safety instructions (North America) present on the EVSE.
  • Page 11 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 12: External Components

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 13: Product Label

    Barcode with the part number of the EVSE Power rating of the EVSE / NEMA enclosure type / ambient temperature Mass of the EVSE Address of the manufacturer Reference to the manual Certification Heertjeslaan 6 2629 JG Delft The Netherlands Made in China Fabriqué en Chine www.abb.com...
  • Page 14 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R LED indicators RFID Error LED...
  • Page 15 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 16 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Fault detected display messages Contact your service provider: Disconnect the charge cable and connect it again...
  • Page 17: Internal Components

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 18: Required Tools For Installation

    Required tools for installation Elements Number of copies T20 security pin Torx driver EVSE Allen wrench set QSG, ABB Terra AC Wallbox, Ready. Set. Charge Tape measure RFID card Power drill Installation template Drill bit, 25/64 in. (10 mm) Anchors 0.39 x 3.14 in (10 x 80 mm) Wire cutter Screws 0.23 x 2.95 in (6 x 75 mm)
  • Page 19: General Installation Procedure

    2. Prepare the site. Refer to chapter Site preparation, order, contact the local representative of the page 18. manufacturer (ABB E-mobility B.V.) refer to section 3. Do the mechanical installation. Refer to section General Manufacturer and contact data at the end of the mechanical installation procedure, page 19.
  • Page 20: Site Preparation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 21: Mechanical Installation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 22 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Move the holster inlet Step 1 Procedure...
  • Page 23: Electrical Installation

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 24 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert the AC input conduit Procedure 1.
  • Page 25 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Install the mechanical lugs for L1, L2, option 1 Procedure 1.
  • Page 26 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Earthing wire L2 AC input wire L1 AC input wire...
  • Page 27 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert and connect the Ethernet cable If your EVSE has two Ethernet connections, it is possible to connect multiple EVSEs in a chain.
  • Page 28 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Insert and connect the wires for the smart meter communication Connect the smart meter with ModBus RTU (RS485)
  • Page 29 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R Rotary switch set current limit Procedure 1.
  • Page 30: General Commissioning Procedure

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 31: Troubleshooting Procedure

    ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 32 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 33 ≔ ← → TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R N E X T C H A P T E R —...
  • Page 34: Technical Data

    ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R — Technical data AC input Charging type Mode 3 charging, level 2 Input/output power rating and current 9.6 kW / 40 A, 19.2 kW / 80 A Input/ouput voltage, frequency...
  • Page 35 250 VAC or 30 VDC, max current 1 A User interface User authentification ABB RFID card (1 included) or ChargerSync™ app or portal User interface / Installer interface ChargerSyncTM app or portal / TerraConfig app and portal for setup Status indication...
  • Page 36 ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R Mechanical Mounting Wall or floor using a pedestal Dimensions H ×...
  • Page 37 ≔ ← TA B L E O F C O N T E N T S P R E V I O U S C H A P T E R — Circuit breaker rating Supported by Supported by Max output Typical line wire Supported included cold...
  • Page 38 Aluminum conduit closure plugs, including 1 * 1 inch and 2 * 3/4 inch SER-Grommet ABB6AGC109685 SER-Front cover(non-display models, no ABB logo, UL Front cover (non-display, no ABB logo, UL 40/80 A), 2 screws included 40/80 A) ABB6AGC109709 SER-Front cover(display models, no ABB logo, UL...
  • Page 39 2629 JG Delft The Netherlands — Contact data The local representative of the manufacturer can give you support on the EVSE. You can find the contact data here: https://emobility.abb.com © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.

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