GEA T.VIS A-15 Operating Instructions Manual
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GEA T.VIS A-15 Operating Instructions Manual

GEA T.VIS A-15 Operating Instructions Manual

Control and feedback systems
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Control and feedback systems
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GEA T.VIS
A-15
Operating instruction (Translation from the original language)
430BAL010699EN_6
Table of Contents
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Summary of Contents for GEA T.VIS A-15

  • Page 1 Control and feedback systems ® GEA T.VIS A-15 Operating instruction (Translation from the original language) 430BAL010699EN_6...

  • Page 2: Test Procedure

    EU Machinery Directive. This document is protected by copyright. All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. LEGAL NOTICE Word marks ®...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Information Information on the Document 1.1.1 Binding Character of These Operating Instructions 1.1.2 Notes on the Illustrations 1.1.3 Symbols and Highlighting Manufacturer address Contact EU Declaration of Conformity Translated copy of the EU Declaration of Conformity Safety Intended use 2.1.1...
  • Page 4 6.4.1 Overview 6.4.2 Electrical 24 V DC Wiring Plug M12 / 5-pin (24.1) Plug M12 / 8-pin (24.1) Cable gland (24) 6.4.3 Electrical 24 V DC Wiring Plug M12 / 5-pin (24.1) 6.4.4 Electrical Wiring of AS-Interface Plug M12 / 5-pin (24.1) 6.4.5 Electrical DeviceNet Wiring Plug M12 / 5-pin (24.1)
  • Page 5 General notes Spare parts list - control top type T.VIS A-15 Spare parts list - Switch bar T.VIS A-15 Dimension sheet - Control top type T.VIS A-15 Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves Appendix 17.1 Lists 17.1.1...
  • Page 6 430BAL010699EN_6 17.03.2022...

  • Page 7: General Information

    General Information Information on the Document General Information Information on the Document The present Operating Instructions are part of the user information for the product. The Operating Instructions contain all the information you need to transport, install, commission, operate and carry out maintenance for the product. 1.1.1 Binding Character of These Operating Instructions These Operating Instructions contain the manufacturer's instructions to the...

  • Page 8: Manufacturer Address

    Second step in a sequence of operations. ® Result of the previous operation. ® The operation is complete, the goal has been achieved. Hint! Further useful information. Manufacturer address GEA Tuchenhagen GmbH Am Industriepark 2-10 21514 Büchen Contact Tel.:+49 4155 49-0 Fax:+49 4155 49-2035 [email protected] www.gea.com 430BAL010699EN_6 17.03.2022...

  • Page 9: Eu Declaration Of Conformity

    General Information EU Declaration of Conformity EU Declaration of Conformity 430BAL010699EN_6 17.03.2022...

  • Page 10: Translated Copy Of The Eu Declaration Of Conformity

    Manufacturer: GEA Tuchenhagen GmbH Am Industriepark 2-10 21514 Buchen, Germany We hereby declare that the devices named below Model: Control top T.VIS A-15 Type: 24 VDC AS-i DeviceNet IO-Link due to their design and construction as well as in the versions sold by us, meet the basic safety and health requirements of the...

  • Page 11: Safety

    For process valves which do not allow the air to be guided internally, the control top has a connection option for supplying the air externally via a hose. The control top T.VIS A-15 may not be used in areas where ATEX approval is required. Hint!

  • Page 12: Subsequent Changes

    EC Machinery Directive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be fitted. This ensures that the component is always operating properly and efficiently.

  • Page 13: General Safety Instructions And Dangers

    Safety General safety instructions and dangers General safety instructions and dangers The component is safe to operate. It was built according to state-of-the-art science and technology. Nevertheless, dangers can arise from the component, if: • the component is not used as intended •...

  • Page 14: Supplementary Regulations

    Safety Supplementary Regulations • Access to electrical equipment should only be allowed to qualified electricians. Always keep unattended switch cabinets locked. • Modifications of the control system can affect the safe and reliable operation. Modifications are only permitted with the express permission of the manufacturer.

  • Page 15: Safety Equipment

    Safety Safety equipment • Familiar with these Operating Instructions, especially with the safety instructions and the information which is relevant for the task on hand. • Familiar with the basic regulations with regard to occupational health and safety and accident prevention. When working with the component, a distinction is made between the following user groups: User groups...

  • Page 16: Residual Dangers

    Safety Residual dangers Signs on the control top Sign Meaning General hazard warning Fig.1 Warning Crushing Fig.2 Residual dangers Dangerous situations can be avoided by safety-conscious and proactive behaviour of the personnel and by wearing personal protective equipment. Residual dangers on the control top and measures Danger Cause Measure...
  • Page 17 Safety • In the event of malfunctions, shut down the control top (disconnect from the power and air supply) and secure it against being used. • Before starting any service, maintenance or repair work, disconnect the control top from the power supply and secure it against inadvertently being switched back on again.

  • Page 18: Description

    3.1.2 Control top without solenoid valves The T.VIS A-15 control top without solenoid valves acts as a position indicator. After programming, it indicates the status of the process valve locally by coloured LEDs under the illuminated dome so that it is visible over a long distance.

  • Page 19: Control Top With Cap Including Buttons

    Fig.4: Control top with cap including buttons (standard variant in IP66) According to protection class IP66 (EN 60529) the control top T.VIS A-15 is suitable for use in this design and if the electrical and pneumatic connections are installed correctly.

  • Page 20: Control Top With Cap Without Buttons

    Description Functional description 3.1.5 Control Top with Cap without Buttons Fig.5: Control Top with Cap without Buttons Fig.6: Circuit board (A) According to protection class IP67 and/or 69k (EN 60529) the control top T.VIS A-15 is suitable for use in this design and if the electrical and pneumatic connections are installed correctly.

  • Page 21: Safety Air Exhaust/Installation Position

    Description 3.1.7 Safety Air Exhaust/Installation Position To provide protection against excess pressure which can build up in the inside of the control top, a vent plug E2 is fitted in the base. In operating mode, the exhaust air from the lifting actuators is discharged via this vent plug. In the unlikely event of a damaged solenoid valve or in case of sealing problems, pressure relief is ensured.

  • Page 22: Transport And Storage

    Transport and storage Storage conditions Transport and storage Storage conditions You must first dry and preserve the control top to prevent damage if the control top is exposed to temperatures ≤ 0°C during transport or storage. Hint! We recommend that the valve should be stored at a temperature of ≥ 5 °C for a period of 24 hours prior to any handling (disassembling the housings / activation of actuators) so that any ice crystals formed by condensation water can melt.

  • Page 23: Technical Data

    Explanation of the items in the order code Item in the order code Designation Explanation Feedback location T A 1 5 Control top T.VIS A-15 Control top type without solenoid valve 1 solenoid valve 1 solenoid valve Y1 (retrofittable: Y2, Y3) 2 solenoid valves Y1=main stroke;...
  • Page 24 Technical data Type plate Explanation of the items in the order code Item in the order code Designation Explanation 3 solenoid valves, 1 NOT element Feedback 2 digital feedback signals 2 digital feedback signals with external proximity switch Type of interface/mode AS-interface (A/B slave) 24 V DC 3-wire PNP DeviceNet...
  • Page 25 Technical data Type plate Explanation of the items in the order code Item in the order code Designation Explanation Options Supply air throttle: regulates the opening speed of the valves (cannot be used with control top type V; X or Exhaust air throttle: regulates the closing speed of the valves...

  • Page 26: Technical Data

    Technical data Technical data Explanation of the items in the order code Item in the order code Designation Explanation Certification UL/CSA For indoor use and only for the type of interface connection: A - AS-interface B - 24 V DC D - DeviceNet I - IO-Link UL 121201 -...
  • Page 27 Technical data Technical data Technical data: temperatures and compressed air supply Designation Description Air hose - metric Material PE-LD Outside Ø 6 mm Inside Ø 4 mm - Inch Material PA Outside Ø 6.35 mm Inside Ø 4.3 mm Control air pressure max 8 bar, min 2 bar Sound pressure level using sound max.

  • Page 28: Specifications For 24V Dc Version

    Technical data Specifications for 24V DC version Specifications for 24V DC version Technical data: supply Designation Description Supply voltage UV 24 V DC (+20%... -12.5%) Current consumption ≤ 25 mA – No-load current 35...45 mA – one solenoid valve 50 mA –...
  • Page 29 Technical data IO-Link specifications Technical data: inputs as seen from the IO-Link Function Signal DIB X (single-seated DI0* valves / disk valves) 1 = valve in non- Feedback actuated position 0 = valve outside Main stroke tolerance for non- actuated position (double-seated valves) Feedback...
  • Page 30 Technical data IO-Link specifications Technical data: inputs as seen from the IO-Link Function Signal Solenoid valve Y1 0 = solenoid valve activated inactive 1 = solenoid valve PV Y2 on activated Solenoid valve Y2 0 = solenoid valve activated inactive 1 = solenoid valve PV Y3 on activated...
  • Page 31 Technical data IO-Link specifications Technical data: outputs as seen from the IO-Link Function Signal 1 = solenoid valve PV Y3 activated Activation of solenoid 0 = solenoid valve not valve Y3 activated not assigned not assigned not assigned not assigned 1= activate setup Activation of setup Technical data: electrical specifications...

  • Page 32: Specifications For As-Interface

    Technical data Specifications for AS-interface Technical data: non-cyclical data exchange Sub- Access Offset Function Range Default Signal index rights 0x0B 0x0A Device ID 2 0x00 - 0xFF 0x34 0x0C 0x0B Device ID 3 0x00 - 0xFF 0x56 Index 0x01 - Parameter 0= yellow 0x01 0x00...
  • Page 33 Technical data Specifications for AS-interface Technical data: inputs as seen from the AS-interface master Function Signal 1 = valve in non- DI0* Feedback actuated position 0 = valve outside Main stroke tolerance for non- actuated position 1 = valve in DI1* Feedback actuated position...
  • Page 34 Technical data Specifications for AS-interface Technical data: inputs as seen from the AS-interface master Function Signal 1 = double-disk closed Feedback 0 = double-disk Double-disk not closed or no external sensor present (double-seated valves) 1 = valve in non- Feedback actuated position 0= valve disk and Main stroke...

  • Page 35: Devicenet Specifications

    Technical data DeviceNet specifications DeviceNet specifications Technical data: supply Designation Description Supply voltage UV 11...26 V DC without solenoid valve Supply voltage UV 21...26 V DC with solenoid valve Current consumption - No-load current ≤ 35 mA - One solenoid valve 35...45 mA Total approx.
  • Page 36 Technical data DeviceNet specifications Technical data: outputs Function Signal 1 = solenoid valve Activation of solenoid activated valve Y1 0 = solenoid valve not activated 1 = solenoid valve activated Activation of solenoid valve Y2 0 = solenoid valve not activated 1 = solenoid valve activated...
  • Page 37 Technical data DeviceNet specifications * Assignment for colour variant green, see Section 6.5.2, Page 53. Technical data: outputs Function Signal 1 = solenoid valve activated Activation of solenoid valve Y1 0 = solenoid valve not activated 1 = solenoid valve activated Activation of solenoid valve Y2...

  • Page 38: Accessories

    Technical data Accessories Switches 1 and 2 = baud rate DIP 1 DIP 2 Baud rate 500 kBaud Selectable via software Delivery state Fig.10: DIP switches: switches 3 and 8 = MAC ID (address) Switches 3 to 8 = MAC ID (address) DIP 3 DIP 4 DIP 5...

  • Page 39: Tool

    Technical data Tool Tool List of tools Tool Material no. Hose cutter 407-065 Hex key, size 3 408-121 Pin-type face spanner, pin dia. 4 9065837 Open-ended wrench a/f 23 408-046 Open end spanner a/f 16x18 408-138 Open-ended wrench a/f 15 408-035 Open end spanner a/f 13x17 408-036...
  • Page 40 Technical data Technical data - equipment Equipment Material no. Sound absorber G 1/8" • Filter material: stainless steel wool 933-175 • Ambient temperature: -20...+70 °C • max. pressure 10 bar Sound absorber G 1/4" • Filter material: stainless steel wool 933-174 •...

  • Page 41: Assembly And Installation

    Assembly and installation Safety instructions Assembly and installation Safety instructions Hazardous situations during installation can be avoided by safety-conscious and proactive behaviour of the personnel. For installation, the following principles apply: • Only qualified personnel are allowed to set-up, install and commission the component.

  • Page 42: Control Top With 1 Solenoid Valve Or Without Solenoid Valve

    Before removing a sealing plug (23), make sure that the respective air connection is pressure-free! On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connection Y1 is provided in addition.

  • Page 43: Control Top With 2 Solenoid Valves - For Lifting The Valve Disk

    Before removing a sealing plug (23), make sure that the respective air connection is pressure-free! On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connection Y1 is provided in addition.

  • Page 44: Control Top With 2 Solenoid Valves - For Lifting The Double Disk, For External Air Connection Of An Air/Air Actuator Or For Main Stroke Of An External Process Valve

    Before removing a sealing plug (23), make sure that the respective air connection is pressure-free! On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connection Y1 is provided in addition.

  • Page 45: Control Top With 3 Solenoid Valves

    Assembly and installation Pneumatic connections 6.3.4 Control Top with 3 Solenoid Valves Fig.14: Control top (standard variant in IP66) Exhaust air of the main stroke Y1 with sound absorber Optional: Exhaust air throttle Connection E1 must not be closed! Safety vent against excess pressure and exhaust air of lifting actuators Y2 and Y3 Non-return valve Connection E2 must not be closed!

  • Page 46: Electrical Connections

    Assembly and installation Electrical connections On most of the GEA Tuchenhagen valve types, solenoid valve Y1 internally guides the main control air through the switch bar into the main actuator. The external air connection Y1 is provided in addition. Hint! To ensure adequate compressed air supply to the process actuators, a max.

  • Page 47: Electrical 24 V Dc Wiring

    Assembly and installation Electrical connections 6.4.2 Electrical 24 V DC Wiring 6.4.2.1 Plug M12 / 5-pin (24.1) Fig.16: 5-pin M12 connector A-coded: device connector and view of male connector Corresponding cable socket part no. 508-963, see . L+24 V DC supply voltage Feedback of actuated position* L- reference potential Feedback of non-actuated position*...

  • Page 48: Plug M12 / 8-Pin (24.1)

    Assembly and installation Electrical connections 6.4.2.2 Plug M12 / 8-pin (24.1) Fig.17: 8-pin M12 connector A-coded: device connector and view of male connector Corresponding cable socket part no. 508-061, see . L+24V DC supply voltage Feedback of actuated position* L- reference potential Feedback of non-actuated position* Actuation of solenoid valve Y1 Actuation of solenoid valve Y2...

  • Page 49: Cable Gland

    Assembly and installation Electrical connections 6.4.2.3 Cable gland (24) Fig.18: Terminal assignment of the optional additional board 24VDC (78), material no. 221-005025 Carry out the following steps: Insert the cable (diameter 6-12 mm) through the cable gland (24) and connect to the additional board (78) in the control top according to the connection diagram.

  • Page 50: Electrical Wiring Of As-Interface

    Assembly and installation Electrical connections Not connected IO-Link Not connected *For assignment for green colour variant, see Section 6.5, Page 52 Carry out the following steps: Connect cable via air connector M12/5-pole. ® Done. 6.4.4 Electrical Wiring of AS-Interface 6.4.4.1 Plug M12 / 5-pin (24.1) Fig.20: 5-pin M12 connector A-coded: device connector and view of male connector Corresponding cable sockets part no.

  • Page 51: Plug M12 / 5-Pin (24.1)

    Assembly and installation Electrical connections 6.4.5.1 Plug M12 / 5-pin (24.1) Fig.21: 5-pin M12 connector A-coded: device connector and view of male connector Corresponding cable sockets part no. 508-963, see . Not connected CAN_H CAN_L Carry out the following steps: Connect cable via air connector M12/5-pole.

  • Page 52: Visual Display

    Assembly and installation Visual Display Insert the cable (Ø 3-7mm) through the cable gland (50) and connect it to the terminals (K1) and (K2) in the control top according to the connection diagram. Secure the cable in the cable gland at a torque of 2.5 Nm. ®...

  • Page 53: Colour Changeover

    Assembly and installation Visual Display • Default, special version: Control top unprogrammed: flashing 2 times - pause - flashing 2 times - pause There is a power failure if no signal is displayed for more than 5 seconds! 6.5.2 Colour Changeover The "colour changeover"...

  • Page 54: Connection Diagram For T.vis Circuit Board (Bottom)

    Assembly and installation Visual Display 6.5.3 Connection diagram for T.VIS circuit board (bottom) Fig.24 Explanation of the pin assignment Plug Item no. in the Spare Connector type Designation position Parts List PicoBlade 5-pin 24.1 Plug-in connector M12/5-wire/M20 J1 IO-Link PicoBlade 5-pin Voltage supply Plug-in connector M12 / 3- PicoBlade 5-pin...

  • Page 55: Mounting The Control Top To Different Valves

    Tighten the clamps (15) and screws (39) to a torque of 1Nm (0.7 lbft). Align the pneumatic and electrical connections in accordance with the valve block configuration. Close the air connection Y1 with a sealing plug (23) since the control top T.VIS A-15 has an inner air duct. 430BAL010699EN_6 17.03.2022...

  • Page 56: Fitting To Flowvent Valve

    Assembly and installation Mounting the control top to different valves Fig.26 Perform commissioning, see Chapter 6, Page 41 and Chapter 7, Page 67. ® Done. 6.6.2 Fitting to FLOWVENT Valve Requirement: • Pay attention not to kink the air hoses when mounting the control top. Fig.27 Carry out the following steps: Insert the O-ring (F1) into the lower O-ring groove of the installation base (F).

  • Page 57: Installation On Varivent Double-Seat Valves With Lifting Actuator Type R, T_R, M/2.0, M_0(06), Mt/ T_R(08)

    Assembly and installation Mounting the control top to different valves Fit the control top (B) over the switch bar (1) onto the installation base and push until stop. For optimum assembly the O-ring (31) should be slightly greased. Turn the control top into the required position and tighten the clamping base (15) and screws (15) with a torque of 1 Nm (base/ installation base).

  • Page 58: Mounting To A Butterfly Valve T-Smart 8000

    Align the pneumatic and electrical connections in accordance with the valve block configuration. Close the air connection Y1 with a sealing plug (23) since the control top T.VIS A-15 has an inner air duct. Fig.29 Perform commissioning, see Chapter 6, Page 41 and Chapter 7, Page 67.

  • Page 59: Mounting To A Butterfly Valve T-Smart 7 And A Mixproof Butterfly Valve T-Smart 9

    Align the pneumatic and electrical connections in accordance with the valve block configuration. Close the air connection Y1 with a sealing plug (23) since the control top T.VIS A-15 has an inner air duct. Fig.31 Perform commissioning, see Chapter 6, Page 41 and Chapter 7, Page 67.
  • Page 60 Align the pneumatic and electrical connections in accordance with the valve block configuration. Close the air connection Y1 with a sealing plug (23) since the control top T.VIS A-15 has an inner air duct. Fig.33 Perform commissioning, see Chapter 6, Page 41 and Chapter 7, Page 67.

  • Page 61: Mounting To Vesta Valve H_A/M

    Align the pneumatic and electrical connections in accordance with the valve block configuration. Due to the internal air guiding of the control top T.VIS A-15 (B), the connection A 4.2 on the actuator and air hose Y1 (23) on the steering top are closed.
  • Page 62 Assembly and installation Mounting the control top to different valves Fig.36 Screw the mounting base (198) into the actuator (A4) and tighten using a face spanner. Screw switch bar (1) with ring (99) into the piston rod (A4.1) and tighten with open-end wrench SW 13, torque 2 Nm (1.4 lbft).

  • Page 63: Mounting To Valve N_/E Or W_/E Or Stericom Valve

    Assembly and installation Mounting the control top to different valves Fig.37 Screw the adapter into the actuator (A4.1) and tighten using an a/f 17 open end spanner. Complete the T.VIS mounting base (198) with O-rings (29, 101) and a plain bearing (202).

  • Page 64: Mounting To A T-Smart Single-Seat And Double-Seal Valve

    Assembly and installation Mounting the control top to different valves Complete the T.VIS mounting base (198) with O-rings (29, 101) and a plain bearing (202). Fig.39 Fig.38 Screw the adapter T.VIS E/SHO (139) into the actuator with open-end wrench on wrench surface (139.1) and tighten. Screw the mounting base (198) into the actuator (A.3) via the adapter T.VIS E/SHO (139) and tighten using a face spanner.

  • Page 65: Fitting To An Aseptomag Valve

    Assembly and installation Mounting the control top to different valves Fig.40 Requirement: • Pay attention not to kink the air hoses when mounting the control top. Carry out the following steps: Screw the switch bar (1) into the piston rod A4.1 and tighten with open-end wrench SW13 at (1.1), torque 2 Nm.

  • Page 66: Replacing Control Tops

    If a valve with the wrong type of switch bar is used, there is a risk of injury as the switch bar can damage the pneumatic block. ► When replacing a predecessor model with a control top T.VIS A-15 the switch bar must always be replaced! 430BAL010699EN_6 17.03.2022...

  • Page 67: Start-Up

    Start-up Safety notes Start-up Safety notes Initial commissioning For initial commissioning, the following principles apply: • Take protective measures against dangerous contact voltages in accordance with pertinent regulations. • The control top must be completely assembled and correctly adjusted. All screw connections must be securely tightened.

  • Page 68: Commissioning - Control Top With Solenoid Valves

    Once the control top has been properly mounted on the valve and the electrical connections have been established correctly, commissioning can be carried out. Since the T.VIS A-15 detects its solenoid valve fitting and therefore requires corresponding process valve conditions, the so-called special default must selected prior to SETUP in the event of a different.
  • Page 69 . ® If 24/7 PMO valves (types M_O (06), M/2.0, MT/T_T (08) are used in conjunction with the control top T.VIS A-15, the factory settings in the control top may not be changed. ®...

  • Page 70: Service Function

    If maintenance must be conducted on a process valve that is fitted with a control top T.VIS A-15, the valve core must be pulled out of the housing. For this purpose, the valve disk pretension of the process valve must be relieved by actuating the main actuator.
  • Page 71 Start-up Adjust the proximity switch in the lantern - for unbalanced double disks of the valves D, R, Y, B, T_R Fig.46 ® Done. Adjusting the proximity switch holder Carry out the following steps: Screw the adjusting screw (6) into the proximity switch holder down to the cleaning connection (7).
  • Page 72 Start-up Adjust the proximity switch in the lantern - for unbalanced double disks of the valves D, R, Y, B, T_R Fig.49 ® Done. Adjusting the proximity switch Carry out the following steps: Unscrew the proximity switch by one full turn (360°) to set the gap (a) in the range from 0.5 to 1.0 mm.

  • Page 73: Adjusting The Proximity Switch In The Lantern Of Pmo Valve Type M/2.0

    Start-up Adjusting the Proximity Switch in the lantern of PMO Valve Type M/2.0 Adjusting the Proximity Switch in the lantern of PMO Valve Type M/2.0 Fitting the proximity switch holder Carry out the following steps: Position the nut (2) against the slot (4.1) in the lantern (4) from the inside and hold it in position with a finger.
  • Page 74 Start-up Adjusting the Proximity Switch in the lantern of PMO Valve Type M/2.0 Fix the proximity switch holder in position with the countersunk screw (3). Fig.54 ® Done. Fitting the proximity switch Carry out the following steps: Remove the adjusting screw (6). 2.

  • Page 75: Test Procedure For Tuchenhagen Pmo Valves Type M

    7.7.3 Hardware Description Three solenoid valves are installed in the control top T.VIS A-15: Solenoid valve Y1 – actuation of main valve Solenoid valve Y2 – lifting of lower seat Solenoid valve Y3 - lifting of the upper seat, these valves can be externally activated by signals from the PLC.

  • Page 76: Test Procedure 1

    Start-up Test procedure for Tuchenhagen PMO valves type M / 2.0 The closed position of the upper seat is detected by proximity switch S3 that is installed externally on the lantern. The correct setting of this proximity switch for detecting the closed position of the upper seat is described in detail in the operating instructions of the M/2.0 valve and in Section 7.6, Page 73.
  • Page 77 Start-up pump or the source generating the cleaning solution pressure must switch off automatically. Hint! Please note that test procedure 2 has to be performed with great care. There is a danger of cleaning solution mixing with product if the control system interlocks are not working correctly.

  • Page 78: Operation And Control

    If the tolerance is not set in accordance with the intended purpose, this can result in malfunctions of the valve. GEA Tuchenhagen will not accept any liability for damage resulting from improper setting: the risk lies entirely with the operator of the facility.
  • Page 79 This allows user-specific process sequences to be optimally set. For the reliable monitoring of the valve seat seal GEA Tuchenhagen recommends the factory setting without signal attenuation. GEA Tuchenhagen will not accept any liability for damage resulting from the use of signal attenuation.

  • Page 80: Operating Overview

    Operation and control Operating Overview Operating Overview Initial situation: T.VIS A‐15 de‐energised! First commissioning (not programmed;  Recommissioning (programmed;  Service  (push buttons automatically locked after SETUP) push buttons are locked 30s after power on) Dis‐/Assembling Störung detektiert Störung detektiert Mounting of valve insert Decision: Use according product code? Decision: New SETUP necessary? ‐ press for 3…7s press and hold Power up Power up Power up Betriebsspannung  Ein Power up Betriebsspannung  Ein Power up Activation of main stroke to eliminate spring force. Default  standard Default special Attention!  3x red flashing/Pause 2x red flashing/Pause If power will be switched off the valve disk will return ‐...
  • Page 81 Operation and control Operating Overview First commissioning or recommissioning under process conditions! Initial situation: T.VIS A‐15 de‐enrgized! First commissioning (not programmed;  Recommissioning (programmed;  push buttons automatically locked after SETUP) push buttons are locked 30s after power on) Störung detektiert Störung detektiert Decision: Use according product code? Decission: New SETUP necessary? ‐ Press for 3…7s Power off Power up Power up Power up Betriebsspannung  Ein ‐ Default  standard Default special Press for 3…7s 3x red flashing/Pause 2x red flashing/Pause Programming mode Permanent red...
  • Page 82 Operation and control Color selection Manual mode Default mode selection Error mode (only after finished SETUP) (only after finished SETUP) Decision about  necessary  SETUP  Power off Power off Decision about further steps steps ‐ press for 3..7s Power up new SETUP confirm error Push buttons unlocked for 30s! Power up ‐ ‐ press for  3..7s green press Power off amber Manual operation selected Memory data loss release both  + ‐ amber/red flashing push buttons press for  3..7s back to  back to first back to  operation mode commissioning operation mode Manual operation started...

  • Page 83: Cleaning

    Cleaning Cleaning Cleaning Cleaning Observe the safety data sheets supplied by the detergent manufacturers. Only use detergents which are not aggressive towards synthetic materials and the sealing materials used and which are non-abrasive. Hint! After all cleaning work, make sure that the control top still complies with all safety instructions in this operating manual and thus that intended use is still given.

  • Page 84: Maintenance

    Maintenance Safety instructions Maintenance 10.1 Safety instructions Maintenance and repair Before carrying out maintenance and repair work on the component's electrical equipment, perform the following steps in accordance with the "5 safety rules": • Isolate from the power supply • Take appropriate measures to prevent switch on •...

  • Page 85: Inspections

    Maintenance Inspections • Disconnect all power and utility lines. • Markings, e.g. on lines, must not be removed. • Do not climb on the component. Use suitable access aids and working platforms. • Mark the lines (if unmarked) prior to disassembly to ensure they are not confused when re-assembling.

  • Page 86: Maintenance Intervals

    Maintenance Maintenance intervals 10.3 Maintenance intervals To ensure the highest operational reliability of the magnetic separator, all wearing parts should be replaced at longer intervals. The actual maintenance intervals can only be determined by the user since they depend on the operating conditions, for instance: •...

  • Page 87: Dismantling The Control Top Into Its Components

    Maintenance Dismantling the Control Top into its Components 10.5 Dismantling the Control Top into its Components 10.5.1 Variants of the Control Top The control top can be fitted with: • 3 solenoid valves (63) and without or with 1 logic element NOT (64) or •...

  • Page 88: Install The Circuit Board

    Maintenance Dismantling the Control Top into its Components Fig.63 Hint! IO-Link version can be seen on the label. Remove all wires from the printed circuit board (43). ® Done Hint! In order to avoid or minimize the possibility of damage from electrostatic discharge: –...

  • Page 89: Removing The Logic Element Not (Seal Pack)

    Maintenance Dismantling the Control Top into its Components Fig.64 Lift the sensor module (9) off the base plate. ® Done 10.5.6 Removing the logic element NOT (seal pack) Requirement: • Logic element NOT is only provided in connection with the pneumatic block T.VIS/NOT! Carry out the following steps: Loosen the screws (67) and remove logic element NOT (64) with flat gasket...

  • Page 90: Removing The Solenoid Valves And The Control Plate

    Maintenance Dismantling the Control Top into its Components ! Place the logic element NOT, with adapter plate and seal, on the pneumatic block (8) as shown in the illustration. ! When inserting and tightening the screws, be careful to use existing threads. Fig.66 ®...

  • Page 91: Removing The Pneumatic Block

    Maintenance Dismantling the Control Top into its Components Warning! Long switch-on time and high ambient temperature. Risk of burns from the solenoid valve ► Allow to cool before dismantling. Carry out the following steps: Disconnect the electrical connection from the solenoid valve to the Pico Blade on the circuit board (43).

  • Page 92: 10.5.10 Fitting The Pneumatic Block

    Maintenance Dismantling the Control Top into its Components Requirement: • If only the O-rings (42) and (55) must be changed then the solenoid valves (63)/control plate (65) and element NOT (64) can remain on the pneumatic block (8). Carry out the following steps: Undo the screws (57.1, 57.2).

  • Page 93: Install Pneumatic Connections

    Maintenance Install pneumatic connections Fig.71 Fig.72 Pneumatic block (8.2) for max. 1 solenoid valve / pneumatic block (8) for max. 3 solenoid valves Tighten the screw (57.2): Tightening torque: 1.5 Nm (1.0 lbft). For other parts to be installed (sensor, circuit board, solenoid valves, control plate, element NOT) see previous pages.

  • Page 94: Maintenance

    Maintenance Maintenance Designation Tightening torques Screw-in plug connection 2.0 Nm Sound absorber 2.0 Nm Locking screw 0.5 Nm Plug Sound absorber 2.0 Nm O-ring Carry out the following steps: Establish the pneumatic connections in accordance with the codes on the control top.
  • Page 95 Maintenance Fig.75 Requirement: • Use only the throttle (21.1) and sound absorber (26) specified in the spare parts list, see Chapter 13, Page 100. Carry out the following steps: Check the sound absorber (21, 26), non-return valve (26.1), filter (5.1) and exhaust air throttle (21.1) for free control air leakage and replace if necessary.

  • Page 96: Alarms

    Alarms Malfunctions and remedies Alarms 11.1 Malfunctions and remedies In the event of malfunctions immediately deactivate the valve and secure it against inadvertent reactivation. Malfunctions may only be remedied by qualified staff, who must observe the safety instructions. Malfunction, signalling, cause, remedy Malfunction Signalling Cause...
  • Page 97 The minimum Correct the lifting stroke when lifting stroke the valve disk has not been reached. No feedback Red LED flashing T.VIS A-15 in Programming signal is pending factory setting and according to at the PLC not yet Operating although one of...

  • Page 98: Carrying Out A Reset - Back To Default Standard

    Red LED T.VIS A-15 Wait until has been reached continuous light currently in programming programming mode ends mode Red LED flashing T.VIS A-15 has a Check the bellows rapidly malfunction: and possibly Programmed reprogram, see position overrun operating (possibly from overview...

  • Page 99: Decommissioning

    Decommissioning Safety instructions Decommissioning 12.1 Safety instructions For shutting down, the following principles apply: • Switch off the compressed air. • Switch off the component with the main switch. • Padlock the main switch (if fitted) in the off position to prevent it from being switched back on.

  • Page 100: Spare Parts List - Control Top Type T.vis

    Spare parts list - control top type T.VIS A-15 Spare parts list - control top type T.VIS A-15 Fig.76 430BAL010699EN_6 17.03.2022...
  • Page 101 TA18N...M TA18I...M TA18V...M TA18P...M TA18J...M TA18X...M Item Designation Material TA18L...M TA18Y...M For switch bar T.VIS A-15 refer to the separate spare parts list 221ELI010728EN. Base T.VIS-T18 PA12/L 221-646.100 221-646.100 221-646.100 Filter 221-003869 221-003.869 221-003869 Screw-in plug connection D 6.0 MS CV...
  • Page 102 Spare parts list - control top type T.VIS A-15 Control top T.VIS® A-15 with cable connection and air connection with metric connections without NOT logic element with NOT logic element Order code TA18R...M TA18N...M TA18I...M TA18V...M TA18P...M TA18J...M TA18X...M Item...
  • Page 103 TA18N...Z TA18I...Z TA18V...Z TA18P...Z TA18J...Z TA18X...Z Item Designation Material TA18L...Z TA18Y...Z For switch bar T.VIS A-15 refer to the separate spare parts list 221ELI010728EN. Base T.VIS-T18 PA12/L 221-646.100 221-646.100 221-646.100 Filter 221-003869 221-003.869 221-003869 Screw-in plug connection D 6.35 MS CV...
  • Page 104 Spare parts list - control top type T.VIS A-15 Control top T.VIS® A-15 with cable connection and air connection with imperial connections without NOT logic element with NOT logic element Order code TA18R...Z TA18N...Z TA18I...Z TA18V...Z TA18P...Z TA18J...Z TA18X...Z Item...
  • Page 105 TA18N...ZM TA18I...ZM TA18V...ZM TA18P...ZM TA18J...ZM TA18X...ZM Item Designation Material TA18L...ZM TA18Y...ZM For switch bar T.VIS A-15 refer to the separate spare parts list 221ELI010728EN. Base T.VIS-T18 PA12/L 221-646.100 221-646.100 221-646.100 Filter 221-003869 221-003.869 221-003869 Screw-in plug connection D 6.35 MS CV...
  • Page 106 Spare parts list - control top type T.VIS A-15 Control top T.VIS® A-15 with metric cable connection and air connection with imperial connections without NOT logic element with NOT logic element Order code TA18R...ZM TA18N...ZM TA18I...ZM TA18V...ZM TA18P...ZM TA18J...ZM TA18X...ZM...
  • Page 107 Spare parts list - control top type T.VIS A-15 Item Designation Material Material no. 21.1 Throttle valve G 1/8 Brass/ 603-042 to reduce the closing speed main stroke (air outlet with nickel- sound absorber pos. 21) plated 21.2 Throttle valve G 1/8...

  • Page 108: Spare Parts List - Switch Bar T.vis

    Spare parts list - Switch bar T.VIS A-15 Spare parts list - Switch bar T.VIS A-15 Fig.77 430BAL010699EN_6 17.03.2022...
  • Page 109 Spare parts list - Switch bar T.VIS A-15 Item Designation Material Material no. Application Switch rod PA6/GK30 221-589.75 Standard for all valves with the exception of butterfly valves T- smart 7 and valves with lifting actuator R; T_R; L; M_O(06);...

  • Page 110: Dimension Sheet - Control Top Type T.vis

    Dimension sheet - Control top type T.VIS A-15 Dimension sheet - Control top type T.VIS A-15 Fig.78 For assignment of N, Y1, Y2, Y3, E1, E2 and P refer to the Operating Instructions “Control Top T.VIS A-15”. X - supply voltage, electric actuation and feedback...

  • Page 111: Dimension Sheet - Switch Bar Lft-R T.vis A-15 For Lifted Valves

    Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves Valve R; T_R; L; M_O(06); MT/T_R(08); M/2.0 Fig.79 430BAL010699EN_6 17.03.2022...
  • Page 112 Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves Actuator Switch bar T.VIS A-15 Type Material no. Actuator Material no. Length 221-118.01 221-120.01 221-618.20 221-118.02 221-618.20 221-119.02 221-618.20 221-618.21 in valve DN25; 1"OD; or PMO 2.0 221-119.09 221-618.21 221-181.01...
  • Page 113 Dimension sheet - Switch bar LFT-R T.VIS A-15 for lifted valves Actuator Switch bar T.VIS A-15 Type Material no. Actuator Material no. Length EG6Z 221-585.08 221-618.24 EH6Z 221-585.09 221-618.24 EK6Z 221-585.10 221-618.24 SG6A 221-586.01 260.5 221-618.24 SH6A 221-586.02 260.5 221-618.24 SK6A 221-586.03...

  • Page 114: Appendix

    Appendix Lists Appendix 17.1 Lists 17.1.1 Abbreviations and terms Abbreviation Explanation British Standard Unit of measurement of pressure [bar] All pressure data expressed in [bar/psi] is assumed to be gauge pressure [barg/psig] unless explicitly specified otherwise. approx. approximately °C Unit of measurement of temperature [degree Celsius] Unit of measurement of volume [cubic decimetre] Standard volume (standard litre) DIN nominal width...
  • Page 115 Appendix Abbreviation Explanation Metric Unit of measurement of work [newton metre] Specification of torque 1 Nm = 0.737 lbft Pound-Force (lb) + Feet (ft) Polyamide PE-LD Low-density polyethylene Polytetrafluoroethylene America measurement for pressure [Pound-forse per square inch] All pressure data expressed in [bar/psi] is assumed to be gauge pressure [barg/psig] unless explicitly specified otherwise.

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