Fromm P322.0001.01 Service Manual
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Fromm P322.0001.01 Service Manual

Battery - powered plastic strapping tool
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SERVICE MANUAL
BATTERY - POWERED
PLASTIC STRAPPING TOOL
MODEL P322.0001.01
Manual for authorized dealers and service points
1-1
Table of Contents
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Summary of Contents for Fromm P322.0001.01

  • Page 1 SERVICE MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P322.0001.01 Manual for authorized dealers and service points...

  • Page 2: Table Of Contents

    INDEX PAGE ACCESSORIES 1.1.1 Battery ............1-3 1.1.2 Battery chargers .

  • Page 3: Accessories

    1.1 ACCESSORIES 1.1.1 Battery Use only original Fromm batteries N5.4309 (NiCd) or N5.4316 (NiMH) for the P322 tool. In case of a damaged battery housing, it can be ordered separately under item no. N5.4318. 1.1.2 Battery chargers The battery charger must be separately ordered according to the table mentioned below.

  • Page 4: Technical Details

    1.2 TECHNICAL DETAILS 1.2.1 Electric schematic 1.2.2 Connecting plan red point red point black white white black red point white Welding motor Tensioning motor red point 1.2.3 Strap tension The tension force values mentioned in the P322 operation manual (400-2000N) are not achievable with each strap.

  • Page 5: Conversion Parts P322

    1.3 CONVERSION PARTS P322 When changing strap thickness or strap width following parts must be exchanged. 1.3.1 Conversion parts: strap width 10mm 11.1mm 12mm 12.7mm 13mm 15mm 15.5mm 16mm Guide P30.1156 P30.1158 P30.1156 P30.1157 P30.1158 P30.1159 P30.1160 P30.1161 Guide P30.1162 P30.1164 P30.1162 P30.1163...

  • Page 6: Periodic Maintenance And Control

    1.4 PERIODIC MAINTENANCE AND CONTROL (Carry out 12- months cycles doing one shift work. Doing more shift work respectively often.) 1.4.1 Procedure Before using check tool for following possible faults: • Visual test of the tool for loose, lost or damaged parts •...

  • Page 7: Troubleshooting

    1.4.2 Troubleshooting Ensure before each tool repair that the battery is charged and the tool’s specific strap is used SYMPTOM CAUSE REMEDY Tool doesn’t work at all Battery is empty or defective Charge or replace battery Contact problems caused by a broken Replace battery housing battery housing N5.4318.
  • Page 8 SYMPTOM CAUSE REMEDY Tensioning wheel turns Shaft P32.1014 in lever P32.1051 is back immediately after the loose tensioning cycle Check parts and replace as required Defective needle free wheeling N3.4509 Tool doesn’t weld Welding gripper is dirty or worn Replace or clean welding gripper, don’t use any hard objects for this (see operation manual P322) Welding stop gripper P32.1203 is dirty...

  • Page 9: Battery Test

    1.4.3 Battery test The battery should be checked while each maintenance by using the battery tester N7.5121. The use is described in the instruction manual of the battery tester. • NiCd-Batteries 14,4V / 2,4Ah must be replaced by an capacity less than 1,7 Ah. •...

  • Page 10: Lubrication Rules

    Additional the screws N1.2112 have to be glued with the idler step P32.0118 using LOCTITE 222. Don’t clamp the planet shaft on the pinion while loosening or tightening the screws N1.2112. Clamp here N1.2112 P32.0118 1.4.6 Lubrication rules All gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease. Lubrication interval: While each maintenance or after 12 months at the latest.

  • Page 11: Assembly Informations

    1.4.7 Assembly informations Welding motor Pay attention to the correct position of the torsional stops while fitting the welding motor Torsional stops (see illustration). Motor support Pay attention to the assembling direction of the needle free wheeling N3.4509. The sense of rotation is stamped in the front of the free wheeling N3.4509 By installing the grippers into the tensioning...

  • Page 12: Recommended Spare Parts

    1.5 RECOMMENDED SPARE PARTS Following spare parts are recommended for stock keeping: Item-No. Description Pieces per tool N1.1305 Screw N1.1904 Screw N1.1909 Flat head screw Screw N1.1929 N1.1934 Flat head screw N1.6503 Safety washer N1.6504 Safety washer Safety washer N1.6505 PT-screw N1.7207 N1.7208...

  • Page 13: Accessory Tools

    1.6 ACCESSORY TOOLS Item Description number N71.3235 *a,b,c,d,e Press in and press out arbor for N3.4509/P32.1016 N71.3236 *a,b,c Press in and press out pressure pad for N3.4509/P32.1016 N71.3237 *a,b,c,d,e Press in and press out arbor for N3.1159/P32.1037 N71.3238 *a,b,c,d,e Press in and press out pressure pad for N3.1159/P32.1037 N71.3239 *a,b,c,d,e Press in arbor for N3.2347/P32.1024...

  • Page 14: Use Of Accessory Tools

    1.7 USE OF ACCESSORY TOOLS N7.5108 Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary. N7.3215 Part Disassembly Assembly N3.1157/ P32.1044 N71.3246...
  • Page 15 Part Disassembly Assembly N3.2346/ P32.1238 N71.3242 N3.2346 P32.1238 N71.3245 N3.2347/ P32.1024 N71.3239 N71.3240 N3.2347 P32.1024 N71.3241 N3.3172/ P32.1401 N71.3250 N3.3172 P32.1401 1-15...
  • Page 16 Part Disassembly Assembly N3.3172/ N71.3248 P32.1254 N71.3250 N3.3172 N71.3249 P32.1254 N3.4509/ P32.1016 N71.3235 N3.4509* P32.1016 N71.3236 *Pay attention to the assembling direction see assembly informations N5.1129/ N71.3253 P32.1119/ N71.3253 N3.1158/ P32.1119 P32.1120 N71.3260 N71.3256 N3.1158 P32.1120 N5.1129 N71.3261 N71.3255 N71.3257 1-16...
  • Page 17 Part Disassembly Assembly N5.1129/ N71.3258 P32.1123 N71.3244 P32.1123 N71.3259 N5.1129 N71.3255 N71.3257 P32.1023/ N3.1134/ P32.1022 N71.3243 N71.3244 P32.1022 N3.1134 N71.3245 P32.1023 1-17...

  • Page 18: Ordering Spare Parts

    "de" (see table). Portuguese Swedish Finnish Spanish 1.8.2 Ordering address Russian Spare parts and manuals can be ordered at: Czech Fromm Holding AG Tel.: +41(0) 41 741 57 41 Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 CH-6330 Cham e-mail: [email protected] Switzerland 1.8.3...

  • Page 19: Service Address

    1.9 SERVICE ADDRESS You will get further assistance and information at: Post address Physical address: Fromm System GmbH Fromm System GmbH Technical customer support Technical customer support Postfach 12 46 Neulandstr. 10 D-77843 Achern D-77855 Achern Germany Germany Phone: +49(0)7841 / 62 94-22...
  • Page 20 1-20...
  • Page 21 DRAWING P322.0001.01 *See 1.8 Ordering spare parts P322.0001.01.z.en...
  • Page 22 *See 1.8 Ordering spare parts P322.0001.01.z.en...
  • Page 23 P322.0001.01.z.en...
  • Page 24 P322.0001.01.z.en...
  • Page 25 SPARE PARTS LIST P322 3.1 Type independent spare parts P322.0001.01 Item-No. in group Pcs. Description Dimension Field N1.1305 2 SCREW M4 X 7.8 N1.1553 P32.1250 1 HEXAGON SCREW M4 X 8 N1.1904 5 SCREW M5 X 20 N1.1909 2 FLAT HEAD SCREW M3 X 5 N1.1925...
  • Page 26 Item-No. in group Pcs. Description Dimension Field N3.1134 P32.0138 1 BALL BEARING 7 X 22 X 7 N3.1134 P32.1021 1 BALL BEARING 7 X 22 X 7 N3.1157 P32.0118 1 BALL BEARING 30 X 42 X 7 N3.1158 P32.0107 1 BALL BEARING 8 X 16 X 5 N3.1159 P32.0138...
  • Page 27 Item-No. in group Pcs. Description Dimension Field P32.1024 P32.0144 1 ROCKER P32.1027 P32.0138 1 BALL CAGE P32.1028 P32.0138 1 BOLT P32.1029 P32.0138 1 THRUST PIECE P32.1032 P32.0138 1 DRIVING PIN P32.1035 P32.0138 2 DRIVER P32.1037 P32.0138 2 SPUR WHEEL P32.1044 P32.0118 1 PLANET SHAFT P32.1046...
  • Page 28 Item-No. in group Pcs. Description Dimension Field P32.1405 P32.0139 1 ROLLER P32.1406 P32.0142 1 LEVER P32.1407 P32.0138 1 COVER P32.1408 P32.0138 1 HOOK P32.1409 P32.0138 1 ARM P32.1410 P32.0138 1 COUPLER P32.1411 P32.0138 1 LEVER P32.1412 P32.0140 1 INSERTATION PART [P32.1413] P32.0138 1 CIRCUIT BOARD...
  • Page 29 3.2 Type dependent spare parts P322.0001.01 Type 43.2101.01 43.2101.01 P322/10/0.40-0.64 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1156 1 GUIDE PIN P30.1162 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1205 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223...
  • Page 30 Typ 43.2112.01 43.2112.01 P322/11.1/0.65-1.05 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1158 1 GUIDE PIN P30.1164 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1205 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.1231...
  • Page 31 Typ 43.2123.01 43.2123.01 P322/12.7/0.40-0.64 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1157 1 GUIDE PIN P30.1163 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223 1 GRIPPER P32.1224 1 GRIPPER P32.1233...
  • Page 32 Typ 43.2132.01 43.2132.01 P322/13/0.65-1.05 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1158 1 GUIDE PIN P30.1164 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.1234...
  • Page 33 Typ 43.2153.01 43.2153.01 P322/15.5/0.40-0.64 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1160 1 GUIDE PIN P30.1166 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223 1 GRIPPER P32.1224 1 GRIPPER P32.1236...
  • Page 34 Typ 43.2162.01 43.2162.01 P322/16/0.65-1.05 P322.0001.01 09.09.05 Item-No. in group Pcs. Description Dimension Field P30.1161 1 GUIDE PIN P30.1167 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.1237...
  • Page 35 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P322.0001.01 CE Declaration of conformity We declare that the machine P322 is in conformity with the following standard or standardised documents: 98/37/EEC FROMM Holding AG Hinterbergstrasse 26 CH - 6330 Cham 12.08 2005...
  • Page 36 INDEX PAGE SAFETY INSTRUCTIONS TECHNICAL DATA ACCESSORIES 4.3.1 Battery ............4-5 4.3.2 Battery - chargers .

  • Page 37: Safety Instructions

    • Do not dispose of used batteries in the household refuse, Strap breakage hazard water or by burning them. FROMM distributors offer an environment friendly battery Improper operation of the tool, excessive tensioning, using strap disposal service. not recommended for this tool or sharp corners on the load can...

  • Page 38: Technical Data

    4.2 TECHNICAL DATA Description of the tool The tool model P322 has been designed to strap packages with plastic strapping. The plastic strapping is fed around the package manually or in combination with a strap feeder. The straps are inserted in the tool, automatically tensioned, sealed by friction welding and separated.

  • Page 39: Accessories

    4.3 ACCESSORIES Use only parts and accessories mentioned in the operating instruction. Using other parts or accessories can cause injuries to you and other persons. 4.3.1 Battery Since the tool can be operated with NiCd or NiMH batteries, the battery is not automatically supplied with the tool.

  • Page 40: Wearing Plate

    4.3.3 Wearing plate As an option, tool can be equipped with a wearing plate to protect base from excessive wear on abrasive package surfaces (like bricks, concrete blocks etc.). The complete wearing plate can be ordered together with the fastening screws under item number P32.0111. P32.0111 P32.1301 N1.2221...

  • Page 41: Turning Button Kit

    For working in alternating positions a turn able suspension bracket with screws and washers can be ordered under item number P32.0137. N1.1904 P32.0137 N1.6503 ➂ P32.1307 P32.1310 ➂ P35.2073 ➂ P35.2069 ➂ N2.5623 N1.5105 ➂ ESSO Beacon 2 4.3.5 Turning button kit For a remaining adjustment of tension force and welding time.

  • Page 42: Operating Elements

    4.4 OPERATING ELEMENTS Lever LED - Indication Switch rocker Green During tensioning the LED lights green. Unlatching Green During welding the LED lights push button green. Yellow Cooling time is running, the tool must not be removed from the strap. Green Cooling time is finished, the tool can be removed from the...

  • Page 43: Adjustments

    Removing the empty battery If the red LED starts lighting while a tensioning or welding procedure, the capacity of the battery is exhausted. All electric functions of the tool are blocked. The seal efficiency is insufficient. Warning! Straps with insufficient seal strength must be removed from the package! The battery must be recharged.

  • Page 44: Inserting The Strap

    4.5.4 Inserting the strap Pull up the handle lever firmly with your right hand. Insert the two straps well aligned on each other into the strap guide using your left hand. Release the handle lever. 4.5.5 Tensioning the strap Press down the switch rocker and then release it again after the desired strap tension has been reached.

  • Page 45: Sealing Of The Joint

    4.5.6 Sealing of the joint Press sealing lever down and let it go immediately. The plastic strap is welded and cut off from the rest of the strap. During the welding the LED lights green. After elapsing of the adjusted welding time (see 5.2.2) the cooling time begins (LED lights yellow).

  • Page 46: Chart Of Types

    4.6 CHART OF TYPES Item No. Model Strap width Strap thickness 43.2101 P322/10/0.40-0.64 10 mm / 3/8" 0.4 - 0.64 mm / .016 - .025" 43.2102 P322/10/0.65-1.05 10 mm / 3/8" 0.65 - 1.05 mm / .026 - .041" 43.2111 P322/11.1/0.40-0.64 11.1 mm / 7/16"...

  • Page 47: Exchange Of Wearing Parts

    4.8 EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. 4.8.1 Exchange of tensioning wheel and grippers Disassembling • Unscrew end cover P32.1238 and remove it; • Remove the torsion spring N2.5823; • Remove the tensioning body P32.1254; •...

  • Page 48: Exchange Of Cutter, Welding Stop Gripper And Welding Gripper

    4.8.2 Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew cover P32.1211 and remove it; • Unscrew end cover P32.1238 and remove it; • Remove security ring N2.1118 and pull handle shaft P32.1415 out of the tool. This is loosening the lever P32.1414;...

  • Page 49: Adjustment Of The Coupler P32.1250

    Assembling Assembling in opposite order. Observe the following: Pay attention to the fitting position of the cutter (see drawing). Safe the screws N1.1305 with Loctite 222. Lubrication • Lubricate the rocker and the bolt P32.1028 in the area of the welding jaw with Klüber Isoflex NBU 15. •...

  • Page 50: Warranty Conditions And Liability

    4.9 WARRANTY CONDITIONS AND LIABILITY FROMM Holding AG warrants all its strapping tools and machine heads during a period of 24 months from the date of installation at the end-user's sight by the distributor, however, not later than 30 months from the date of shipment to the distributor of FROMM Holding AG.

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