Hitachi EH5000AC-3 Operator's Manual

Rigid dump truck
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PART NO.
ENMQHA-1-1
Operator's Manual
EH5000
AC-3
Rigid Dump Truck
URL:http://www.hitachi-c-m.com
Serial No 010002 and up
PRINTED IN JAPAN (E) 2012, 07
This book is printed on recycled paper.
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Summary of Contents for Hitachi EH5000AC-3

  • Page 1 PART NO. ENMQHA-1-1 Operator’s Manual EH5000 AC-3 Rigid Dump Truck URL:http://www.hitachi-c-m.com Serial No 010002 and up PRINTED IN JAPAN (E) 2012, 07 This book is printed on recycled paper.
  • Page 2 Moreover, when replacement parts are required, be sure your machine and should remain with the machine when to use genuine Hitachi parts. Failure to do so may result in you sell it. voiding the warranty and/or denial of field improvements.
  • Page 3 INDEX MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME GETTING ON/OFF MACHINE EMERGENCY EXIT OPERATOR’S STATION BREAK-IN OPERATING ENGINE DRIVING MACHINE OPERATING MACHINE MAINTENANCE MAI N TENANCE UNDER SPECI A L ENVI R ONMENTAL CONDI T I O NS STORAGE TROUBLESHOOTING SPECIFICATIONS INDEX Find manuals at https://best-manuals.com...
  • Page 4 Find manuals at https://best-manuals.com...
  • Page 5: Table Of Contents

    CONTENTS MACHINE NUMBERS Beware of Asbestos and Silicon Dust and Other Contamination ................. S-26 SAFETY Prevent Battery Explosions ............S-27 Recognize Safety Information ............S-1 Service Air Conditioning System Safely ....... S-27 Understand Signal Words .............S-1 Handle Chemical Products Safely ........... S-28 Follow Safety Instructions ............S-2 Dispose of Waste Properly ............
  • Page 6 CONTENTS AM/FM Radio Operation ............1-56 Removal and Storage of Dump Body Prop Pins ....7-8 Digital Clock Setting Procedure ..........1-57 Inspection/Maintenance Lights ..........7-9 Camera Monitor ................1-58 Main Part/Component Location Diagram ......7-11 Adjusting Operator’s Seat ............1-59 Periodic Replacement of Parts ..........7-12 Adjusting Trainer’s Seat ..............
  • Page 7 SPECIFICATIONS Check Front Brake Lining ............. 7-99 Specifications ................. 12-1 Check Front Brake Disk ............7-99 Hitachi Loading Policy ..............12-2 Check Rear Brake Cooling Oil Level ........7-100 Drain Rear Brake Cooling Oil Tank Sump ......7-101 INDEX ....................14-1 Change Rear Brake Cooling Oil ........7-102 Replace Suction Filter ............7-102...
  • Page 8 CONTENTS MEMO ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Find manuals at https://best-manuals.com...
  • Page 9: Machine Numbers

    MACHINE NUMBERS The manufacturing Nos. explained in this group is the individual number (serial No.) given to each machine and main components. These numbers are requested when inquiring any information on the machine and/or components. Fill these serial Nos. in the blank spaces in this group to immediately make them available upon request.
  • Page 10 MACHINE NUMBERS Engine TYPE: MFG. NO.: M8R8-00-025 Wheel Motor TYPE: MFG.NO.(LEFT): MFG.NO.(RIGHT): MQHA-00-002 Alternator TYPE: MFG. NO.: M8R8-00-027 Find manuals at https://best-manuals.com...
  • Page 11 MACHINE NUMBERS Control Cabinet TYPE: MFG. NO.: MQHA-00-003 Hydraulic Pump TYPE: MFG. NO.: MQHA-00-004 Control Valve TYPE: MFG. NO.: MQHA-00-005...
  • Page 12 MACHINE NUMBERS Travel Reduction Gear TYPE: MFG. NO.(LEFT): MFG. NO.(RIGHT): M8R7-00-003...
  • Page 13: Safety

    SAFETY Recognize Safety Information • These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. • Follow recommended precautions and safe operating practices. SA-688 Understand Signal Words •...
  • Page 14: Follow Safety Instructions

    SAFETY Follow Safety Instructions • Carefully read and follow all safety signs on the machine and all safety messages in this manual. • Safety signs should be installed, maintained and replaced when necessary. • If a safety sign or this manual is damaged or missing, order a replacement from your authorized dealer in the same way you order other replacement parts (be sure to state machine model and serial number when ordering).
  • Page 15: Wear Protective Clothing

    SAFETY Wear Protective Clothing • Wear close fitting clothing and safety equipment appropriate to the job. You may need: A hard hat Safety shoes Safety glasses, goggles, or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear SA-438 Respirator or filter mask.
  • Page 16: General Precautions For Cab

    SAFETY General Precautions for Cab • Before entering the cab, thoroughly remove all dirt and/or oil such as mud, grease, soil or stones that may mess up the cab from the soles of your work boots. If any controls such as a pedal is operated while with dirt and/or oil on the soles of the operator’s work boots, the operator’s foot may slip off the pedal, possibly resulting in a personal accident.
  • Page 17: Operator's Visibility

    SAFETY Operator’s Visibility • This machine is equipped with mirrors and cameras to see around the machine. Adjust the view mirrors and cameras position so that the best visibility is obtained from the operator’s seat. If the mirrors and cameras are dirty, immediately clean them.
  • Page 18: Adjust Operator's Seat

    SAFETY Adjust Operator’s Seat • A poorly adjusted seat for either the operator or the work at hand may quickly fatigue the operator leading to misoperations. • The seat should be adjusted whenever changing the operator for the machine. • The operator should be able to fully depress the pedals and to correctly operate the steering wheel with his back against the seat back.
  • Page 19: Move And Operate Machine Safely

    SAFETY Move and Operate Machine Safely • Bystanders can be run over. • Take extra care not to run over bystanders. Confirm the location of bystanders before moving, or operating the machine. • Always keep the travel alarm and horn in working condition (if equipped).
  • Page 20: Operate Only From Operator's Seat

    SAFETY Operate Only from Operator’s Seat • Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. • Start the engine only when seated in the operator’s seat. • NEVER start the engine while standing on the platform. •...
  • Page 21: Avoid Injury Caused By High Tension Electric Shock

    SAFETY Avoid Injury Caused by High Tension Electric Shock • Never attempt to open any electrical component covers displaying a decal with the words “HIGH VOLTAGE. ” You may receive an electric shock, possibly resulting in personal injury or death. •...
  • Page 22: Drive Machine Safely

    Pay attention that electric brake torque reduces. SSYA00018311 • Overloaded machine reduces the electric brake performance. Observe strictly the Hitachi loading policy while driving. • Before descending on a slope, decelerate the machine sufficiently using electric brake.
  • Page 23: Wheel Maintenance

    SAFETY Wheel Maintenance • Mishandling of a tire and rim parts can cause serious injury or death. • Inspect tires and wheels daily. Do not operate with low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. • When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and not in front of or over the tire assembly.
  • Page 24: Drive On Snow Safely

    SAFETY Drive on Snow Safely • Beware of the possibility of slipping or overturning the machine when traveling on frozen snow surfaces. • The machine may slip more easily than expected on frozen snow surfaces even if the inclination is small. Reduce speed when driving.
  • Page 25: Avoid Injury From Back-Over Accidents

    SAFETY Avoid Injury from Back-Over Accidents • If any person is present near the machine when backing the machine, the machine may hit or run over that person, resulting in serious injury or death. To avoid back-over accidents: • Always look around BEFORE YOU BACK UP THE MACHINE. BE SURE THAT ALL BYSTANDERS ARE CLEAR.
  • Page 26: Avoid Tipping

    SAFETY Avoid Tipping DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MACHINE --- SERIOUS OR FATAL CRUSHING INJURIES WILL RESULT MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP FREE THEREFORE, HOLD FIRMLY ONTO THE STEERING WHEEL IF THE MACHINE SHOULD TIP OR ROLL OVER. DO NOT JUMP. FASTEN YOUR SEAT BELT •...
  • Page 27: Protect Against Falling Stones And Debris

    SAFETY Protect Against Falling Stones and Debris • Stay in your cab while truck is being loaded. Stepping out of the cab could result in possible injury. • Do not place your head and/or arms outside of the window. NOTE: The cab is for the protection of the operator and it meets the requirements for Falling-Object Protective Structures (FOPS) according to the adopted standard for this machine.
  • Page 28: Precautions For Lightning

    The overloading raises the center of gravity position and may cause overturning or long braking distance. It is very dangerous and serious injury or death may result. Obey the loading policy of Hitachi rigid dump truck. (Refer to the page 12-2.) SA-1797...
  • Page 29: Protect Against Flying Debris

    SAFETY Protect Against Flying Debris • If flying debris hit eyes or any other part of the body, serious injury may result. • Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. • Keep bystanders away from any working area before striking any object.
  • Page 30: Prevent Unintended Machine Movement

    SAFETY Prevent Unintended Machine Movement Be careful not to accidentally actuate controls when co- workers are present. Lower the dump body during stopping the work. Place the shift lever in the Neutral position, then press the parking brake switch to the ON position to stop the engine before allowing anyone to approach the machine.
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