Philips PERFECTCARE 6000 Series Service Manual

Philips PERFECTCARE 6000 Series Service Manual

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PERFECTCARE 6000 SERIES
PSG6042
V2
PSG6020
Published by Philips Domestic Appliances
Document No. : CSW-07-081-21362
PSG6064
V2
PSG6022
PSG6066
V2
PSG6024
Page 1 of 34
V2
PSG6026
For internal use only
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Summary of Contents for Philips PERFECTCARE 6000 Series

  • Page 1 PERFECTCARE 6000 SERIES PSG6042 PSG6064 PSG6066 PSG6020 PSG6022 PSG6024 PSG6026 Published by Philips Domestic Appliances Page 1 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 2: Table Of Contents

    - Functions/ Features Information - Product Matrix - Wiring Diagram 3. Troubleshooting Guide 4. Disassembly and Reassembly Instructions 5. Service Lists 6. Revision History Published by Philips Domestic Appliances Page 2 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 3: Important Repair Instructions

    Loose part Check that there are no loose parts such as extra screws in the product that can cause short circuit or product malfunction. Published by Philips Domestic Appliances Page 3 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 4 Soleplate is <100°C iii)Place Soleplate in the Horizontal Position (0 + 1°) 5.2 Reset product to Factory Mode Test (FMT) Flow Published by Philips Domestic Appliances Page 4 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 5 Important Repair Instructions (Continue) 5.3 Process Self Check Mode, start Self Check Mode Max 5 seconds Published by Philips Domestic Appliances Page 5 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 6: Product Information Functions/ Features Information

    Product dimensions (WxHxL): 168 x 269 x 368 mm • • Carry lock for safe and easy transport Weight of Iron: 1.3 kg • Weight of Iron & base: 2.75 kg Published by Philips Domestic Appliances Page 6 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 7: Product Matrix

    1.65 1.65 1.65 1.65 Cord storage Velcro fix Velcro fix Velcro fix Velcro fix Hose length (m) Hose storage Compartment Compartment Compartment Compartment Published by Philips Domestic Appliances Page 7 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 8 Smart Calc Clean Cord length (m) 1.65 1.65 1.65 Cord storage Velcro fix Velcro fix Velcro fix Hose length (m) Hose storage Compartment Compartment Compartment Published by Philips Domestic Appliances Page 8 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 9: Wiring Diagram

    Product Information Wiring Diagram - IRON Published by Philips Domestic Appliances Page 9 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 10 Product Information Wiring Diagram - STAND Published by Philips Domestic Appliances Page 10 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 11: Troubleshooting Guide

    Change Soleplate Assy Torn/ broken/ harden silicone Dosing Seal Change Dosing Seal Housing Cap Change Housing Cap rubber Hose Sleeve Change Hose Sleeve Published by Philips Domestic Appliances Page 11 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 12 Change Tray Assy (HE only) Tray Cap Change Tray Cap Tray Housing Assy Change Tray Housing Assy (LE only) LED Blinking Error Signal Interpretation Published by Philips Domestic Appliances Page 12 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 13: Disassembly And Reassembly Instructions

    (Refer to step 19-20 for detailed instructions) Remove E-VALVE ASSY 23 (Refer to step 14~15 for detailed instructions) Note: HE version: PSG6042/PSG6064 & PSG6066 LE version: PSG6020/PSG6022/PSG6024 & PSG6026 Published by Philips Domestic Appliances Page 13 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 14 Remove Tray Housing Assy 32 by lift up from behind (LE only) Note: HE version: PSG6042/PSG6064 & PSG6066 LE version: PSG6020/PSG6022/PSG6024 & PSG6026 Published by Philips Domestic Appliances Page 14 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 15 Remove 2x Screw R, lift up Button Assy by 30 Remove 2x Screw Q, remove POWER PCBA 21 deg and remove BUTTON ASSY 22 & remove STAND BOTTOM ASSY 17 Published by Philips Domestic Appliances Page 15 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 16 HOUSING DECO COVER 15 Remove 3X Screw F Remove HOUSING CAP Remove HOUSING PRINTED 8 Remove RUBBER BUNG (Refer to step 9~12 for detailed instructions) Published by Philips Domestic Appliances Page 16 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 17 Note: See step 4 potentially Housing catches will break during dismantling Inlay Assy 13. To replace whatever defective parts & Housing Printed 8 together. Published by Philips Domestic Appliances Page 17 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 18 Remove 2x Screw A, remove Cord Clamp & Remove 2x Screw C & Washer HOSE CORD ASSY 4 Remove CHASSIS 1 & remove SOLEPLATE ASSY 5 Published by Philips Domestic Appliances Page 18 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 19 Yellow wire from Mainscord. Dress earth wire the Mainscord 19 to PCBA 21. & slot in earth connector into slot on the Stand Bottom Assy 17. Published by Philips Domestic Appliances Page 19 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 20 SSDI E-valve Inlet E-valve 23 Outlet Assemble E-Valve 23 onto Stand Bottom Assy 17 Assemble Stand Top Assy 24 on Stand Bottom Assy 17 Published by Philips Domestic Appliances Page 20 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 21 Secure with 2x Screw U near the top Tray Assy with 3x Screw Y Rubber Note: HE version: PSG6042/PSG6064 & PSG6066 LE version: PSG6020/PSG6022/PSG6024 & PSG6026 Published by Philips Domestic Appliances Page 21 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 22 Tray Assy 27 with 2x Screw V & 2x Screw W Secure Stand Top Assy 24 to Stand Bottom Assemble Water Tank Assy 29 Assy 17 with 5x Screw Z Published by Philips Domestic Appliances Page 22 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 23 Cover hole as shown. Take the Hosecord wires into the opening of the Thermistor wires and insert it inside the Cover Chassis 1 hole as shown Published by Philips Domestic Appliances Page 23 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 24 Assemble Rubber Seal for Brown wire Dress Blue wire & White wires as shown Published by Philips Domestic Appliances Page 24 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 25 Assemble Iron PCBA 12 face down on Housing 7 Tighten Iron PCBA 12 with 1x Screw I to Insert LED into the Light Tip 10 Housing 7 Published by Philips Domestic Appliances Page 25 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 26 Assemble Iron Bottom Cover 16 to the Housing 7 Secure with 1x Screw K. Tighten Bottom Cap with 2x screws L Assemble Decor Cover 15 to the Housing 7 Published by Philips Domestic Appliances Page 26 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 27: Service Lists

    423902291091 423902291091 WATER TANK ASSY 423902291141 423902291141 423902291131 423902291131 CALC CLEAN CONTAINER ASSY 423902290441 423902290441 423902290441 423902290441 HOUSING CAP 423902290921 423902290921 423902290921 423902290921 Published by Philips Domestic Appliances Page 27 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 28 423902291101 423902291091 WATER TANK ASSY 423902291131 423902290701 423902290701 423902291131 CALC CLEAN CONTAINER ASSY 423902290441 423902290441 423902290441 423902290441 HOUSING CAP 423902290921 423902290921 423902290921 423902290921 Published by Philips Domestic Appliances Page 28 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 29 423902292711 423902292711 CALC CLEAN CONTAINER ASSY 423902290441 423902290441 423902290441 423902290441 HOUSING CAP 423902290921 423902290921 423902290921 423902290921 TRAY HOUSING ASSY 423902292431 423902292431 423902292741 423902292741 Published by Philips Domestic Appliances Page 29 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 30 WATER TANK ASSY 423902292721 423902292721 423902292731 CALC CLEAN CONTAINER ASSY 423902290441 423902290441 423902290441 HOUSING CAP 423902290921 423902290921 423902290921 TRAY HOUSING ASSY 423902292751 423902292751 423902292751 Published by Philips Domestic Appliances Page 30 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 31 Service Lists Exploded view - Iron Note: Scale: Not to scale Published by Philips Domestic Appliances Page 31 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 32 Service Lists Exploded view – Stand HE version Note: Scale: Not to scale HE version: PSG6042/PSG6064 & PSG6066 Published by Philips Domestic Appliances Page 32 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 33 Service Lists Exploded view – Stand LE version Note: Scale: Not to scale LE version: PSG6020/PSG6022/PSG6024 & PSG6026 Published by Philips Domestic Appliances Page 33 of 34 For internal use only Document No. : CSW-07-081-21362...
  • Page 34: Revision History

    Update Troubleshooting Guide Update disassembly & reassembly instruction for Stand Add new versions: 889016686450; 889021320270; 889021320150; 889021230640; 889021230270; 889021121160; 889021120270 & 889021030270 Update exploded view Published by Philips Domestic Appliances Page 34 of 34 For internal use only Document No. : CSW-07-081-21362...