AERMEC RePuro 100 Technical Manual
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HEAT RECOVERY UNIT - Technical Manual
RePuro 100
RePuro 250
RePuro 170
RePuro 350
E
P
r
high
e ciency
2015
RePuro 450
RePuro 550
RePuro 650
IREPPY - 1404 - 4238051_01
Table of Contents
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Summary of Contents for AERMEC RePuro 100

  • Page 1 2015 HEAT RECOVERY UNIT - Technical Manual RePuro 100 RePuro 250 RePuro 450 RePuro 170 RePuro 350 RePuro 550 RePuro 650 IREPPY - 1404 - 4238051_01...
  • Page 2 AERMEC S.p.A AERMEC S.p.A. reserves the right at any moment to make any modifications considered necessary to improve our products and is not obliged to add these modifications to machines that have already been fabricated, delivered or are under construction.
  • Page 3 Plasmacluster, this device is a standard equipment on each unit high Aware of the importance of air renewal and purification, AERMEC RePuro, has been designed in order to e ciency offer the best performances compared to the products currently available on the market, we can high- light: 1 –...
  • Page 4 AERMEC S.p.A. 37040 Bevilacqua (VR) Italy–Via Roma, 996 Tel. (+39) 0442 633111 Telefax 0442 93730–(+39) 0442 93566 www.aermec.com - [email protected] RePuro 100 RePuro 250 RePuro 450 RePuro 650 RePuro 170 RePuro 350 RePuro 550 We, the undersigned, declare under our exclusive responsibility that the assembly defined...
  • Page 5: Table Of Contents

    3.5. Electrical power cable ................................6 3.6. Connecting cable for the wired control panel ........................6 3.7. Installation ....................................6 4. INTRODUCTION TO RESIDENTIAL VENTILATION AND THE AERMEC RePuro TECHNICAL SOLUTION ........7 4.1. INDOOR AIR QUALITY (IAQ) ..............................7 4.2. Plasmacluster ..................................12 4.3.
  • Page 6: General Warnings

    − Before commencing any works The AERMEC RePuro units are manu- it is necessary to CAREFULLY READ factured in accordance with recog- THE INSTRUCTIONS AND MINIMISE nised technical standards and safety ANY RISKS BY TAKING APPROPRIATE regulations.
  • Page 7: Product Identification

    For all future reference and com- • the unit and any accessories 3.4. LOOSE ITEMS munication with AERMEC S.p.A. it is must be appropriately secured necessary to state the serial number. on the transport device with The components for the installation...
  • Page 8: Electrical Power Cable

    the unit. Before installation, check the technical spaces required: Before starting with the installation it • for installation; is necessary to open the heat exchang- • for the set up of the flow and expul- er unit panel and remove the material sion ducts;...
  • Page 9: Introduction To Residential Ventilation And The Aermec Repuro Technical Solution

    INTRODUCTION TO RESIDENTIAL VENTILATION AND THE AERMEC RePuro TECHNICAL SOLUTION 4.1. INDOOR AIR QUALITY (IAQ) - biological outdoors. In terms of preventing health risks deriv- Due to infiltration caused by the opening - physical ing from ambient factors it is only in recent...
  • Page 10 chemical-physical pollutants, piratory symptoms. A collection of studies percentages that occur to people living in shown above, are not the only elements on this subject is published in DAMPNESS environments with polluted air. that contribute to the pollution of the in- AND MOULD from 2009 produced by the door environment.
  • Page 11: Plasmacluster

    4.2. PLASMACLUSTER and viruses present in the air. It is not an electrostatic filter, having an air Each RePuro unit is supplied as standard purification mechanism. Using a genera- with a Plasmacluster filter. tor it decomposes certain water molecules Plasmacluster is a system of ion genera- present in the air (humidity) by electrical tion suitable for the purification of internal discharges, creating a flow of hydrogen and...
  • Page 12 Compared to electrostatic filter the Plas- its appearance. From this it can be easily described here. macluster technology has four main ad- understood that over time there is a pro- vantages: gressive degradation in filter efficiency of • In electrostatic filters the air is forced such devices.
  • Page 13 Mould From 50 to 100% of total As with viruses and bacteria, the ions freed by Plasmacluster work on the pro- liferation of the mould in closed spaces. . Spontaneous dust A test conducted by Japanese researchers From 0 to 25% of total formation has shown how the exposure of a normal PVC window to the action of the Plasma-...
  • Page 14 4.3. REFERENCE STANDARD FOR THE renewal and not aeration: opening and III: Acceptable, moderate requirement lev- VENTILATION OF RESIDENTIAL BUILD- closing windows is not considered an effec- el, to be sued for existing buildings. INGS tive system for the renewal of air. IV: Values outside of the criteria for the cat- The concept of air ventilation for confine How and when to renew is considered in...
  • Page 15 4.4. EXAMPLE OF ENERGY SAVING ery solution used in a residential building face area of 150m . The dwelling consists of CALCULATION located in 2468 DD climatic zone (EN ISO two stacked floors. 15927-6:2007). The following shows an analysis made on The analysis takes into consideration a por- the energy advantage for the heat recov- tion of a twin apartment, with useful sur-...
  • Page 16 4.5. HEAT RECOVERY ENERGY EFFI- extract), the efficiency becomes the ratio = 20°C internal air CIENCY between temperature difference: The supply air temperature is determined once the efficiency of the heat recovery Generally heat exchanger energy ef- real η = unit is known.
  • Page 17: Description

    DESCRIPTION RePuro is an innovative counter-flow heat ditional fresh air systems or mechanical recovery system which ensures the correct ventilation only. renewal of air to indoor environments. PLASMACLUSTER ionising filter capable of Through the use of heat exchangers of destroying pollutants by decomposing high efficiency up to 90%, RePuro allows their molecules.
  • Page 18: Main Components

    MAIN COMPONENTS • FRAMEWORK - STRUCTURE • CONDENSATE DRAIN TRAY • ELECTRIC PRE-HEATER (only for RePuro • HEAT EXCHANGER • PLASMACLUSTER FILTER • FAN ASSEMBLY • FREE COOLING DAMPER • ELECTRICAL CONNECTIONS • FILTER SECTION • BYPASS DAMPER • WIRED CONTROL PANEL 7.1.
  • Page 19: Technical Data

    TECHNICAL DATA RePuro 250R 350R 450R 550R 650R Nominal air flow Available static pressure Winter recovery efficiency 94,4 91,2 91,9 89,4 90,3 88,6 Recovered heating capacity 1573 2329 3171 4118 4940 5734 Winter recovery efficiency (*) 90,6 85,3 86,3 82,2 83,7 78,4 Recovered heating capacity (*)
  • Page 20: Performances

    G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7170).
  • Page 21 RePuro100 - Sound power output at supply opening [Pa] RePuro100 Sound power 64dB(A) Air flow curve - Available static pressure 60dB(A) 56dB(A) ⑳ 50dB(A) ⑰ ⑭ ⑪ ⑦ [m³/h] Air flow RePuro100 - Sound power output at intake opening [Pa] RePuro100 Sound power 60dB(A)
  • Page 22 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7170).
  • Page 23 RePuro170 - Sound power output at supply opening [Pa] RePuro170 Sound power Air flow curve - Available static pressure 64dB(A) 60dB(A) 56dB(A) 50dB(A) ⑳ ⑰ ⑭ ⑪ ⑦ [m³/h] Air flow RePuro170 - Sound power output at intake opening [Pa] RePuro170 Sound power 64dB(A)
  • Page 24 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7350).
  • Page 25 RePuro250 - Sound power output at supply opening [Pa] RePuro250 Sound power Air flow curve - Available static 64dB(A) pressure 60dB(A) ⑳ 56dB(A) ⑰ 50dB(A) ⑭ ⑪ ⑦ [m³/h] Air flow RePuro250 - Sound power output at intake opening [Pa] RePuro250 Sound power 64dB(A)
  • Page 26 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7350).
  • Page 27 RePuro350 - Sound power output at supply opening [Pa] RePuro350 Sound power Air flow curve - Available static pressure 70dB(A) 66dB(A) 62dB(A) ⑳ ⑰ 57dB(A) ⑭ ⑪ ⑦ [m³/h] Air flow RePuro350 - Sound power output at intake opening [Pa] RePuro350 Sound power 70dB(A)
  • Page 28 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7650).
  • Page 29 RePuro450 - Sound power output at supply opening [Pa] RePuro450 Sound power Air flow curve - Available static pressure 70dB(A) 66dB(A) ⑳ 62dB(A) ⑭ ⑰ 57dB(A) ⑦ ⑪ [m³/h] Air flow RePuro450 - Sound power output at intake opening [Pa] RePuro450 Sound power 70dB(A)
  • Page 30 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7650).
  • Page 31 RePuro550 - Sound power output at supply opening [Pa] RePuro550 Sound power Air flow curve - Available static pressure 70dB(A) 66dB(A) ⑳ ⑰ ⑭ ⑪ 62dB(A) ⑦ 57dB(A) [m³/h] Air flow RePuro550 - Sound power output at intake opening [Pa] RePuro550 Sound power Air flow curve - Available static...
  • Page 32 G4 supply air filter (standard the 20 speeds use the selection programme Air flow - Efficiency curve. configuration). available on www.aermec.com. Air flow - Pressure Curves with G2 extract air filter and efficiency class F7 supply air filter (accessory FF7650).
  • Page 33 RePuro650 - Sound power output at supply opening [Pa] RePuro650 Sound power Air flow curve - Available static pressure 70dB(A) ⑪ 66dB(A) ⑰ ⑭ ⑳ ⑦ 62dB(A) 57dB(A) [m³/h] Air flow RePuro650 - Sound power output at intake opening [Pa] RePuro650 Sound power Air flow curve - Available static...
  • Page 34 10.8. PLS - PLSM Plenum performances PLS350W PLS650W Plenum performances with water heat exchanger coil Option “W” PLSM350W PLSM650W Air flow Cooling Total cooling capacity 1730 3470 Sensible cooling capacity 1300 2480 Sensible/Total heat ratio 0,751 0,715 Water flow rate Water side pressure drop 10,8 Water inlet temperature...
  • Page 35: Accessories

    ACCESSORIES RePuro 250R 350R 450R 550R 650R INSTALLATION Anti-vibration feet Anti-vibration brackets FILTERS FF7170 Supply air F7 filter FF7350 Supply air F7 filter FF7650 Supply air F7 filter PLENUM supply with multiple outlets PLS350 Empty PLS350W Coil and drain pan (option VCH) PLS350E Electric Heater PLS350L...
  • Page 36 Anti-vibration feet For floor mounted units. Feet in plastic material to screw onto the base. When selecting consider the space needed for the condensate discharge. Support brackets with anti-vibration items For floor mounted units. Support bracket in painted galvanised steel to screw onto the base. When select- ing consider the space needed for the con- densate discharge.
  • Page 37 VCHR The valve is of the on-off type and is 230V single phase powered. Three way valve kit with insulation For plenum PLS and PLSM with water coil (W). Complete with connection tube and fix- ings between valve and heat exchanger coil.
  • Page 38 VMF VOC Air quality sensor accessory (see the item on the description of the VMF-E5B) VMF E5 ing to time-clocks and/or by measuring the air quality obtained with the VMF- Wall recess mounted supervisor control VMF-E5B VOC accessory. panel • Domestic hot water module: complete Available in two colours: management of the production of domes- •...
  • Page 39 PLS350 PLSM350 * - W - WE - WL - WLE * - W - WE - WL - WLE PLS - PLSM Plenum for air treatment and distribu- tion. Plenum with acoustic lining, for connec- tion to the inlet of the supply air coming from the RePuro unit.
  • Page 40 PLS350 PLS650 PLS - PLSM configurations PLSM Diameter flanges Diameter Plenum Plenum Configuration of the air post-treatment elements [mm] flanges [mm] PLS350 PLSM350 80(x6) Empty and without electrical box PLS350W 80(x6) PLSM350W Battery and tray (VCH option) PLS350E 80(x6) PLSM350E Electrical Resistance PLS350L 80(x6)
  • Page 41: Dimensions

    DIMENSIONS Extract air Supply air RePuro100 - RePuro170 Ø180 Ø150 8 0 0 6 5 5 RePuro250 - RePuro350 RePuro450 - RePuro550 - RePuro650 * = dimension with accessory AVM Minimum clearance spaces ≥ 400 ≥ 400 ≥ 400 ≥ 0 ≥...
  • Page 42: Installation

    INSTALLATION OF THE HEAT RECOVERY UNIT 13.1. PRELIMINARY OPERATIONS Prepare the system for the electrical power and connection for the wired control panel. Prepare an adequate condensate drainage system. RePuro100 - RePuro170 The components for the installation of the RePuro unit are contained within the unit. Before commencing with the installation it is necessary to open the panel and recover the material contained within.
  • Page 43 RePuro250 - RePuro350 The components for the installation of the RePuro unit are contained within the unit. Before commencing with the installation it is necessary to open the panel and recover the material contained within. RePuro450 - RePuro550 - RePuro650 The components for the installation of the RePuro unit are contained within the unit.
  • Page 44: Ceiling Installation

    13.2. CEILING INSTALLATION Warning: The unit must be installed hori- zontal; check with a spirit level. RePuro100 - RePuro170 Warning: Use expansion plugs suitable for the mounting material. Warning: The ceiling must be capable of safely carrying the weight of the unit. RePuro100-170 To ceiling mount the unit it is necessary to use the 4 mounting brackets supplied...
  • Page 45: Wall Installation

    13.3. WALL INSTALLATION Warning: The unit must be installed hori- RePuro100 - RePuro170 zontal; check with a spirit level. Warning: Use expansion plugs suitable for the mounting material. Warning: The wall must be capable of safely carrying the weight of the unit. RePuro100-170 To wall mount the unit it is necessary to use the 4 mounting brackets supplied...
  • Page 46: Floor Installation

    13.4. FLOOR INSTALLATION Warning: The unit must be installed hori- zontal; check with a spirit level. Warning: The floor must be capable of safely supporting the weight of the unit. Warning: Before proceeding with the in- stallation refer to the accessory manuals. Warning: Before proceeding with the in- stallation apply the correct accessory for the type of installation.
  • Page 47: Electrical Connections

    13.5. ELECTRICAL CONNECTIONS Power supply 230V ~50Hz. The unit is supplied with the power cable 2 REPURO m long and Schuko plug. 100 - 170 Provide a Schuko socket in proximity to the unit. To protect the unit against short circuits provide in the power supply line a circuit breaker 2A, 250V (IG) with minimum open- ing contact of 3 mm.
  • Page 48: Connecting The Air Duct To The Unit

    13.6. CONNECTING THE AIR DUCT TO THE UNIT RePuro100 - RePuro170 : - To identify the location of the ducts refer to the drawing. - Connect the ducting to the connectors, fix the ducting with ties. Extract air Supply air RePuro250 - RePuro350 : - Mount the 4 connectors to the unit flange to the drawings.
  • Page 49: Condensate Discharge

    13.7. CONDENSATE DISCHARGE The condensate discharge connection has an RePuro external diameter of 20 mm. The condensate discharge system must be 100mm sized for the condensate flow produced by the unit and any other unit (recovery unit, plenum, etc.) connected to the same system. 60mm Procedure for mounting the connection: - Identify the condensate discharge hole and...
  • Page 50: Wired Panel

    INSTALLATION OF THE WIRED PANEL The AERMEC RePuro units are controlled by the user through a wired wall VMF system panel of an especially low profile design 12 mm. The wired panel can be wall mounted over a recessed electrical wall box. (E.g.: module 503).
  • Page 51: Compatibility Between The Wired Control Panel And The Electrical Wall Boxes

    14.2. COMPATIBILITY BETWEEN THE WIRED CONTROL PANEL AND THE ELECTRICAL WALL BOXES The wired control panel can be mounted to various types of electrical wall boxes. Several examples are shown below: Type Type 503E 503E Type Type 502E 502E Type Type Wall Wall...
  • Page 52: Electrical Schematics

    ELECTRICAL SCHEMATICS = Forced fan operation input = Fan motor = Remote ON/OFF contact (NC) = Plasmacluster Display = Display of the wired panel = Relay = Free cooling bypass actuator RS485 = Serial RS485 connection supervisor = Pre-mixing bypass actuator RX POST = Re-heating element = Fuse...
  • Page 53 RePuro250 - RePuro350 - RePuro450 - RePuro550 - RePuro650 TX/RX GND-TTL MODE TX/RX BL 1.5 mm² 1 2 3 4 MA 1.5 mm² DISPLAY ORANGE BLANC BLEU GRIS MARRON NOIR (450 ROUGE VIOLET 650) (450 ROSE RS485 TTL VERT 650) ORANGE WEISS BLAU...
  • Page 54: Ordinary Maintenance

    ORDINARY MAINTENANCE Any cleaning procedure is forbidden before disconnecting the unit from the power sup- ply. Check for the absence of voltage before pro- ceeding. Periodic maintenance is fundamental to keep the unit in perfect efficiency both func- tionally and for energy. RePuro100 - RePuro170 It is fundamental to provide annual checks.
  • Page 56 AERMEC S.p.A. Aermec si riserva la facoltà di apportare in qualsiasi momento tutte le modifiche ritenute necessarie per il miglioramento del prodotto con 37040 Bevilacqua (VR) - Italy eventuale modifica dei relativi dati tecnici. Via Roma, 996 - Tel. (+39) 0442 633111 Telefax (+39) 0442 93730 - (+39) 0442 93566 www.aermec.com...

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