1. Manuals
  2. Brands
  3. YASKAWA Manuals
  4. Storage
  5. ACS-500
  6. User manual

YASKAWA ACS-500 User Manual

Ac-coupled storage system
Hide thumbs
Table of Contents

Quick Links

ACS-500 AC-COUPLED
STORAGE SYSTEM
User's Manual
Table of Contents
loading

Related Manuals for YASKAWA ACS-500

Summary of Contents for YASKAWA ACS-500

  • Page 1 ACS-500 AC-COUPLED STORAGE SYSTEM User’s Manual...

  • Page 2: Table Of Contents

    Method 1: Volt-VAr configuration ................... 27 4.6.2 Method 2: Constant Power Factor Configuration ............28 4.6.3 Method 3: Constant Reactive Power configuration ............28 Specifications ..........................29 WARRANTY & RMA INSTRUCTIONS ....................29 APPENDICES ..........................30 Yaskawa Solectria Solar DOCR-071070 Page 2 of 30...

  • Page 3: Important Safety Instructions

    Controller (PMC). The storage system is complete with the addition of customer-selected battery system with enclosure, safety elements and controls. This manual provides instructions for the operation of the ACS-500 AC Coupled Storage System. In addition, please read all instructions and warnings for the associated component equipment in their respective manuals.

  • Page 4: Hazard Symbols

    Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. NOTICE! Indicates a hazardous condition, which, if not avoided, could result in property damage. INFO ✔ Indicates important supplementary information to use the product effectively. Yaskawa Solectria Solar DOCR-071070 Page 4 of 30...

  • Page 5: Symbols On Labels

    Proper PPE must be used while accessing fuses. For continued protection against risk of fire, replace only with same make and type of fuse. Information: For more information, please see the installation and operations manual Yaskawa Solectria Solar DOCR-071070 Page 5 of 30...

  • Page 6: System Overview

    The ACS-500 system is a redundant, modular energy storage solution that can be AC coupled with other generators, such as PV or wind. The ACS-500 system comes mounted on a rack and pre-wired from the factory. The ACS-500 can input or output 500kW and absorb or supply 300kVAr in up to 40C ambient temperature, controlled through the pre-programmed Plant Master Controller.
  • Page 7 PMC draws its supply power from a 346V/120V single phase transformer and is protected by a UPS, to be able to communicate with the ACS-500 system and the battery in case of a power outage. For more information consult the Heila Edge PMC manual and the Chapter on Communications.

  • Page 8: Installation

    RMA number from Yaskawa Solectria Solar and instructions for returning the unit. Placement and Anchoring To anchor the ACS-500 to a concrete pad, secure anchor bolts at the four anchoring provisions located at the ends of the horizontal support bars. These anchor points have an internal diameter opening of 1”...

  • Page 9: Ac Wiring

     Confirm that the AC switch on the XGI 1500 inverters (on the rack with other equipment in the ACS-500 AC-Coupled Storage system) are in the OFF position (Fig 4.1).  Confirm there is no voltage at the terminals for the XGI 1500 inverters’ AC output conductors in the ACC1500-500 AC Combiner.
  • Page 10 DUAL BARREL LUGS for FIELD-WIRED OUTPUT, 3-PH 600VAC, included EQUIPMENT GROUND TERMINAL Figure 3-3: Interior of the ACC1500-500 AC Combiner Figure 3-4 Bottom of the ACC1500-500 AC Combiner Showing Area Available for Conduit (shaded) Yaskawa Solectria Solar DOCR-071070 Page 10 of 30...
  • Page 11  Run the AC Output Circuit conductors into the AC Combiner through appropriate conduit and fittings.  Connect the phase conductors to the lugs and apply torque per the specifications in Table 3-2.  Connect equipment ground conductors to the equipment ground terminals. Yaskawa Solectria Solar DOCR-071070 Page 11 of 30...
  • Page 12  Verify that all connections meet the requirements of this User’s Manual.  Secure the ACC-1500-500 AC Combiner cover, ensuring that all ¼-turn fasteners are secured.  Consult the startup and commissioning procedures for the ACS-500 AC-Coupled Energy Storage system before energizing.
  • Page 13 The disconnect switch is rated for 600A, is fully load-break rated and can be safely operated under normal operating conditions when installation is per this User’s Manual and all warnings and ratings are observed. Yaskawa Solectria Solar DOCR-071070 Page 13 of 30...

  • Page 14: Dc Wiring Of The Dc Bus De-Combiner

    DC Wiring of the DC Bus De-Combiner All DC wiring from the DC Bus De-Combiner to the three XGI 1500 Inverters is completed in the factory. The De-Combiner DC bus fusing distributes 3 separate DC outputs to the 3 inverters on the ACS-500 rack.
  • Page 15 De-Combiner, as shown in Figure 3-9. 2. Add the necessary holes for the conduits for the Battery Subsystem conductor entries. 3. Be sure to remove any metal shavings and debris from the inside of the De-Combiner. Yaskawa Solectria Solar DOCR-071070 Page 15 of 30...
  • Page 16 TWO-HOLE Tin Plated 2.1 in. M10 (3/8 in.) 1.75 IN. C-C SPACING MAXIMUM DISTANCE FROM FURTHEST HOLE CENTER TO END OF LUG IS 65MM. ≤ 65 mm FIGURE 3-10 DC LUG DETAIL Yaskawa Solectria Solar DOCR-071070 Page 16 of 30...

  • Page 17: Fastening Lugs To The Studs

    Torque: 178 in-lb (20 Nm) STEP 4: Equipment Ground Wiring Three dual-position mechanical lugs are provided in the De-Combiner for Equipment Grounding Conductors (EGCs) associated with the Battery Subsystem and XGI 1500 inverters. Yaskawa Solectria Solar DOCR-071070 Page 17 of 30...
  • Page 18 Verify that all connections meet the requirements of this User’s Manual. Secure the De-Combiner cover, ensuring that all fasteners are in place. Consult the startup and commissioning procedures for the system before energizing. Yaskawa Solectria Solar DOCR-071070 Page 18 of 30...

  • Page 19: Precautions For Aluminum Wire

    Aluminum oxidizes quickly when exposed to the atmosphere. An oxidized layer is a poor conductor that could lead to thermal issues, production loss, or damage to the De-Combiner. When using aluminum conductors on the AC or DC side of the ACS-500, follow these steps to prepare the conductors.

  • Page 20: Conduit Connections

    2. Use an appropriately rated sealant and seal the conduits fully to prevent the exchange of air between the conduit and the enclosure. Sealing the conduit will help prevent condensation in the enclosure. Yaskawa Solectria Solar DOCR-071070 Page 20 of 30...

  • Page 21: Heila Pmc Communications (Option)

    Heila control cabinet. Install two separate Cat 6 Ethernet cables to the network switch inside this cabinet, one with access to the internet, one connecting to the battery management system. If the customer is providing their own PMC, call Yaskawa Solectria Solar for correct installation.

  • Page 22: System Operation

     Using a laptop, log on to the network and confirm network access to inverters and PMC controller. Please consult the PMC’s manual on how to perform this step.  Conduct a test run (charge/discharge) of the battery system Yaskawa Solectria Solar DOCR-071070 Page 22 of 30...

  • Page 23: System Off Procedure

    System OFF Procedure To turn off the ACS-500, the following turn-off sequence is recommended, to avoid unnecessary wear of the components:  Turn OFF all three of the XGI-1500 red on/off switches on the right side of an inverter, in any order.

  • Page 24: System Configuration

    20s. If the parent inverter has not received an updated heartbeat message in the last 20s, it will take all inverters offline. Table 4-3 Heartbeat Modbus Addresses MODBUS MESSAGE DATA TYPE SCALE FACTOR ADDRESS HEARTBEAT 40894 uInt16 Yaskawa Solectria Solar DOCR-071070 Page 24 of 30...

  • Page 25: Control Of Active Power

    The Volt-Watt-delay feature allows customers to coordinate the voltage response with other voltage regulating assets on the grid. Your local utility can help you with the correct settings. The following MODBUS messages can be controlled by the PMC: Yaskawa Solectria Solar DOCR-071070 Page 25 of 30...

  • Page 26: Frequency-Watt Configuration

    FREQUENCY-WATT ENABLE/DISABLE 41063 uInt16 FREQUENCY-WATT REFERENCE MODE 41126 uInt16 FREQUENCY -WATT DELAY [S] 31401 Float32 FREQUENCY -WATT CURVE, HZ PTS [HZ%NOM] 41073-41091 (odd) uInt16 FREQUENCY -WATT CURVE, WATT 41074-41092 (even) Int16 [W%MAX] Yaskawa Solectria Solar DOCR-071070 Page 26 of 30...

  • Page 27: Control Of Reactive Power

    MODBUS ADDRESS DATA TYPE SCALE FACTOR VOLT-VAR ENABLE/DISABLE 40931 uInt16 VOLT-VAR AUTO ENABLE 30707 uInt16 VOLT-VAR RESPONSE DELAY [S] 31649 Float32 VOLT-VAR REFERENCE [V] 30705 Float32 VOLT-VAR REFERENCE DELAY [S] 30708 uInt16 Yaskawa Solectria Solar DOCR-071070 Page 27 of 30...

  • Page 28: Method 2: Constant Power Factor Configuration

    MODBUS ADDRESS DATA TYPE SCALE FACTOR CONSTANT VAR ENABLE/DISABLE 40312 uInt16 VAR SET POINT 40306 Int16 Yaskawa Solectria Solar For more information on Modbus over TCP/IP messaging, contact the application engineering team. Yaskawa Solectria Solar DOCR-071070 Page 28 of 30...

  • Page 29: Specifications

    5. Specifications Table 5-1 ACS-500 Specifications SOLECTRIA ACS-500 SPECIFICATIONS ABSOLUTE MAXIMUM INPUT VOLTAGE 1500Vdc BATTERY VOLTAGE RANGE 860Vdc – 1300Vdc MAXIMUM OPERATING BATTERY CURRENT +/-593Adc NOMINAL AC VOLTAGE 600Vac CONTINUOUS REAL / APPARENT POWER 498kW / 498kVA MAXIMUM AC CURRENT...

  • Page 30: Appendices

    8. APPENDICES Appendix A – Contact Information Yaskawa Solectria Solar 360 Merrimack Street Building 9, Suite 221 Lawrence, MA 01843 USA Tel: 978.683.9700 Fax: 978.683.9702 Sales/General Info: [email protected] Customer Support: 978-683-9700 x2 Website: www.solectria.com Yaskawa Solectria Solar DOCR-071070 Page 30 of 30...

Table of Contents