Polaris RZR Pro R 2022 Owner's Manual
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Polaris RZR Pro R 2022 Owner's Manual

Polaris RZR Pro R 2022 Owner's Manual

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2022
For Maintenance and Safety
OWNER'S
MANUAL
RZR Pro R
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Summary of Contents for Polaris RZR Pro R 2022

  • Page 1 2022 For Maintenance and Safety OWNER’S MANUAL RZR Pro R...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code® with your smartphone.
  • Page 3 Owner’s Manual RZR Pro R...
  • Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

  • Page 7: Table Of Contents

    Specifications ....149 Polaris Products ....151 Troubleshooting .

  • Page 9: Introduction

    Additionally, read the product safety labels on the vehicle and follow all rules and regulations concerning the operation of this vehicle in your area. POLARIS recommends anyone who will be operating this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course.
  • Page 10 INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle’s identification number and engine serial number the spaces provided. Remove the spare key and store it in a safe place. The ignition switch must be replaced if all keys are lost. Vehicle Model Number: Vehicle Identification Number: Engine Serial Number: Personal PIN Security Code:...

  • Page 11: Safety

    • Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS). • Make it illegal to own or operate your vehicle. POLARIS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.
  • Page 12 POLARIS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.
  • Page 13 SAFETY PREPARE VEHICLE FOR THE RIDE Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death. ITEM REMARK REFERENCE...
  • Page 14 SAFETY ITEM REMARK REFERENCE Seat Belts Check length of belt for page 42 damage, check latches for proper operation Exhaust Inspect spark arrester page 118 and clean if needed. – Vehicle Debris Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
  • Page 15 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.
  • Page 16 Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. POLARIS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards such as: •...
  • Page 17 SAFETY Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason.
  • Page 18 SAFETY DRIVING GUIDELINES Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death.
  • Page 19 While it may be legal locally to drive on some public roads in specific parts of the country, your vehicle was not designed or certified as an on-road motor vehicle. Polaris does not support public road use except as may be necessary to cross- roads designated for connecting off highway vehicle trail segments. If you must drive on-road, drive slowly and defensively.
  • Page 20 SAFETY Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain. Driving up hills Check the terrain before ascending a hill and make sure it is not too slippery or loose.
  • Page 21 SAFETY Riding in snow Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance. Riding on ice Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle.
  • Page 22 After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
  • Page 23 SAFETY There is a recovery tow loop at the front and back of the vehicle to attach a winch or strap. Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.
  • Page 24 SAFETY After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include: • Debris that could catch fire, such as mud/grass near the engine or exhaust system •...
  • Page 25 Never remove any labels from your vehicle. If a label becomes illegible or comes off, contact your POLARIS dealer for a replacement. Replacement safety labels are provided at no charge. Driver Information Warning...
  • Page 26 SAFETY DRIVER INFORMATION WARNING WARNING FOLLOW ALL INSTRUCTIONS AND WARNINGS. Improper vehicle use can result in SEVERE INJURY or DEATH. Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. •...
  • Page 27 SAFETY LOAD / PASSENGER / TIRE PRESSURE WARNING WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. •...
  • Page 28 AIR BOX CAUTION CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.

  • Page 29: Features And Controls

    NEAR-FIELD COMMUNICATION (NFC) Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools.
  • Page 30 FEATURES AND CONTROLS COMPONENT LOCATIONS Roof Cargo Box ROPS Frame Tail Lights Steering Wheel Fuel Cap Front Lights Cab Door Radiator...
  • Page 31 FEATURES AND CONTROLS STEERING WHEEL ADJUSTMENT STANDARD STEERING WHEEL (IF EQUIPPED) On models equipped with a standard steering wheel, the steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward.
  • Page 32 FEATURES AND CONTROLS SWITCHES IGNITION SWITCH The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine. See the Starting the Engine section for starting procedures. POSITION FUNCTION The engine is off. Electrical circuits are off, except accessory 12V.
  • Page 33 FEATURES AND CONTROLS HEADLIGHT SWITCH The ignition switch key must be in the ON/RUN position to operate the headlights. The headlight switch is a toggle and has three positions: High Beams Low Beams Headlights Off DRIVELINE MODE (AWD) SWITCH The ignition switch key must be in the ON/RUN position to operate the Driveline Mode system.
  • Page 34 FEATURES AND CONTROLS DRIVE MODE SWITCH The Drive Mode Switch is a toggle with three positions: Race Mode Rock Mode Sport Mode MODE DESCRIPTION Race Mode Allows MAX engine feedback when pressing the throttle pedal. Rock Mode Allows minimized engine feedback when pressing the throttle pedal.
  • Page 35 FEATURES AND CONTROLS AUXILIARY OUTLETS WARNING To avoid electric shock, do not touch power outlets with wet hands or insert any object that the power outlet is not designed to receive. Close the lid when not in use. NOTICE The front console accessory outlet is always active. The accessory outlet in the armrest storage bin is only active when the ignition switch is set to ON.
  • Page 36 If the EPS warning indicator remains on after turning the ignition switch to OFF and then starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
  • Page 37 FEATURES AND CONTROLS STEERING WHEEL CONTROLS RIDE MODE CONTROLS (IF EQUIPPED) If equipped, Ride Mode controls can be found on the right-hand side of the steering wheel. There are 4 available modes to select from: Baja, Rock, Track, and Comfort. The UP and DOWN arrow buttons are used to cycle through the different modes.
  • Page 38 FEATURES AND CONTROLS MODE SUSPENSION POWER STEERING DESCRIPTION DESCRIPTION Baja Mode High compression and low Good feeling of the front rebound damping for large wheels with excellent bump and aggressive suspension rejection. events. Rock Mode High compression and low High assist level and bump rebound with angle based rejection for low steering damping adjustments for...
  • Page 39 Volume can be adjusted by pressing the bottom (lower volume) or the top (higher volume) of the button. Audio can be paused or resumed by pressing the pause button. Refer to the Ride Command manual for operating the third Polaris button.
  • Page 40 FEATURES AND CONTROLS SEATS SEAT REMOVAL To adjust the seat, do the following: 1. Pull up on the seat latch lever located under the front edge of the seat. 2. Tilt the seat forward. 3. Lift the seat upward to remove it from the vehicle.
  • Page 41 FEATURES AND CONTROLS To adjust seat tilt, adjustment bolts can be removed and re- installed at a different tilt setting. The driver side has two adjustment bolts , one on each side, and has three tilt hole options. Re-install the bolts to specification when finished with adjustments.
  • Page 42 FEATURES AND CONTROLS PASSENGER HAND HOLD To adjust the passenger hand hold, do the following: 1. Unlock the two passenger hand hold clasps 2. Pull or Push the bar to desired position. 3. Lock both clasps back into place. FUEL WARNING Gasoline and gasoline vapor is highly flammable and explosive.
  • Page 43 FEATURES AND CONTROLS REFUELING The fuel tank filler cap is located on the right side of the vehicle near the passenger seat. The fuel symbol and the last fuel bar on the Instrument Cluster will blink when the fuel level reaches 1/8th tank. There will be approximately 2 gallons (8 L) of fuel remaining.
  • Page 44 FEATURES AND CONTROLS SEAT BELTS This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 mph (24 km/h) if the seat belt is not secured.
  • Page 45 FEATURES AND CONTROLS INSPECTING THE HARNESS WARNING Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death. Before each ride, perform the following inspection: 1. Inspect belt fabric on entire system for cuts, fraying, extreme or unusual wear.
  • Page 46 FEATURES AND CONTROLS 4. Inspect tongue for proper operation by inserting into buckle. Tongue must insert smoothly and you must hear an audible click. Verify proper latching by tugging on belt. Tongue must not be worn, deformed or corroded. Corrective Action: Replace entire belt system 5.
  • Page 47 FEATURES AND CONTROLS PUTTING ON THE HARNESS To prepare the rider: 1. Do not wear heavy clothing that may interfere with proper fit of the harness. Make sure there are no rigid or breakable items (e.g., eye glasses, pens, jewelry, keys) under the harness. 2.
  • Page 48 FEATURES AND CONTROLS To adjust the harness: 1. Put your arms through the shoulder belts. The belts should lay flat and not be twisted. The shoulder belt should not rub against your neck or fall off your shoulder. 2. Buckle the harness and check the fit of the lap belt.
  • Page 49 FEATURES AND CONTROLS To take off the harness: 1. Unlatch the chest clip. 2. Push the red button to release the buckle. 3. Remove your arms from the shoulder belt. 4. After exiting the vehicle, buckle the harness to prevent damage which can occur if it is slammed in the door or hangs out of the vehicle.
  • Page 50 FEATURES AND CONTROLS SERVICE ACCESS PANELS ENGINE ACCESS PANEL The engine access panel is located behind the seats. Adjust or remove the seats, then remove the panel to reach serviceable engine components. Remove the panel by turning the close-off knobs 1/4 turn.
  • Page 51 H: High Gear NOTICE Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
  • Page 52 FEATURES AND CONTROLS BRAKE AND THROTTLE PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. The brakes must be applied in order to start the engine. THROTTLE PEDAL Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
  • Page 53 FEATURES AND CONTROLS ALL WHEEL DRIVE (AWD) SYSTEM The All Wheel Drive system is controlled by the AWD switch. Once the vehicle is in gear, the switch is set to one of three driveline modes. ICON DRIVELINE DESCRIPTION MODE All Wheel Drive When in All-Wheel Drive Lock, the front (AWD) Lock drive is engaged with the front differential...
  • Page 54 FEATURES AND CONTROLS INSTRUMENT CLUSTER NOTICE High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces.
  • Page 55 If you cannot safely transport the vehicle from its current position, contact a recovery and towing service. After any crash, rollover, or other accident, have a POLARIS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
  • Page 56 ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort. For more information, see the Electronic Power Steering (EPS) section.
  • Page 57 FEATURES AND CONTROLS VEHICLE INFORMATION LIGHTS INDICATOR ICON FUNCTION Vehicle Speed When standard mode is selected, speed displays in miles per hour. When metric mode is selected, speed displays in kilometers per hour. The security indicator lamp illuminates when PASS (PIN Activated Security the security system is enabled.
  • Page 58 FEATURES AND CONTROLS INDICATOR ICON FUNCTION High Beam This lamp illuminates when the headlamp switch is set to high beam. Park Brake (if Lamp illuminates when the Park Brake is equipped) applied (if equipped).
  • Page 59 Service A flashing wrench symbol alerts the operator that the preset Indicator service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 62 for resetting instructions. Fuel Gauge The segments of the fuel gauge show the level of fuel in the fuel tank.
  • Page 60 FEATURES AND CONTROLS MODE INFORMATION DISPLAYS The rider information center contains three areas that display mode information. Description Area 1 Modes Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM) Description Area 2 Modes Odometer The odometer records and displays the distance traveled by the vehicle.
  • Page 61 FEATURES AND CONTROLS ACCESSING MENUS AND OPTIONS GAUGE SETTINGS MENU Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 62 FEATURES AND CONTROLS BACKLIGHT BRIGHTNESS The information center backlight can be set to either blue or red. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
  • Page 63 FEATURES AND CONTROLS DISPLAY UNITS (STANDARD/METRIC) 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select. 3. Press either toggle button to cycle to the desired setting. 4.
  • Page 64 FEATURES AND CONTROLS PROGRAMMABLE SERVICE INTERVAL The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
  • Page 65 FEATURES AND CONTROLS 1. Press and hold the MODE button to enter the “OPTIONS” menu. 2. Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select. 3. If required, “ENTER NEW PIN” will appear. Use the UP/DOWN toggle buttons to cycle to your desired first digit.
  • Page 66 FEATURES AND CONTROLS • Toggle to “EXIT” and press the MODE button. • Hold the MODE button for a few seconds. • Do nothing, allowing the system to automatically revert back to the main screen. ENGINE ERROR CODES The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle.

  • Page 67: Ride Command Display (If Equipped)

    Some features are limited when vehicle is in motion. Before riding with your new display, do the following: • Download the Polaris RIDE COMMAND App from the Apple®/Google Play® store and create your personalized account. • Check your display to ensure you have the appropriate maps and trails visible for your area.
  • Page 68 For applications that use vehicle-to-vehicle (V2V) communication, radio transmitter IC 5966A-P001 has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with Polaris antenna (part number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than...
  • Page 69 0.2432 W *Other transmitting radio frequencies may exist outside of EU markets. Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://www.polaris.com/en-us/radio-conformity/...
  • Page 70 RIDE COMMAND DISPLAY (IF EQUIPPED) OVERVIEW Ride Command Buttons Icon Bar Driveline Mode Gauge View Mode Widgets Speedometer/Tachometer Settings Gear Status RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu Button Press the Menu button to access the settings. To reboot the display, press and hold for 5 seconds.
  • Page 71 RIDE COMMAND DISPLAY (IF EQUIPPED) BUTTON DESCRIPTION FUNCTION Map Button Press the Map button to access the map, manage your rides and waypoints, and to see your friends on the map with Group Ride. Phone Button Press the Phone button to access your Bluetooth®...
  • Page 72 RIDE COMMAND DISPLAY (IF EQUIPPED) PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — RIDE COMMAND The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Ride Command display screen. ENABLE P.A.S.S.
  • Page 73 RIDE COMMAND DISPLAY (IF EQUIPPED) DRIVELINE MODE ICON DRIVELINE DESCRIPTION MODE All Wheel Drive When in All-Wheel Drive Lock, the front (AWD) Lock drive is engaged with the front differential in the locked state. The locked state drives all wheels at the same speed which will increase steering effort and changes the handling characteristics from the AWD mode.
  • Page 74 To access the Setting menu, press the Menu button You can also navigate to the settings menu by pressing the POLARIS logo at the top of the display screen . This will open the Control Panel. From the Control Panel,...
  • Page 75 RIDE COMMAND DISPLAY (IF EQUIPPED) GAUGE VIEW MODE Press to toggle between the two available gauge view modes, Analog and Digital. While in the digital gauge view mode, press invert the MPH and RPM units. DISPLAY MODE From the Control tab , select the display mode from the available options The display mode can be set to Day, Night, or AUTO mode.
  • Page 76 RIDE COMMAND DISPLAY (IF EQUIPPED) ICON BAR ICON DESCRIPTION FUNCTION Headset Displays icon if headset is connected Signal Strength Displays current cell signal strength Wireless Internet Displays current wireless internet signal Signal Strength strength Fuel Level Displays current fuel capacity percentage Vehicle Direction Displays vehicle direction...
  • Page 77 1. Go to ridecommand.polaris.com/update. 2. Log into your account, or create a new account. 3. Using the Vehicle Identification Number (VIN), add your new Polaris vehicle to your Garage. 4. Locate and download the latest software to a USB flash drive (8+ GB).
  • Page 78 RIDE COMMAND DISPLAY (IF EQUIPPED) UPDATE MAPS To update the maps on your display, do the following: 1. Go to ridecommand.polaris.com/update and download the map update to a USB flash drive. 2. Insert USB flash drive into the USB port on your vehicle.

  • Page 79: Operation

    OPERATION OPERATION VEHICLE BREAK-IN ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with the recommended fuel. See the Refueling section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 80 OPERATION PVT BREAK-IN (CLUTCHES / BELT) A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment. STANDARD BREAK-IN Drive at slower speeds for the first 50 miles (80 km) of operation.
  • Page 81 OPERATION OPERATING GUIDELINES STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2.
  • Page 82 OPERATION DRIVING IN REVERSE WARNING Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly. Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2.

  • Page 83: Emission Control Systems

    OPERATION ON PUBLIC LANDS IN THE U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 85: Maintenance

    Do not attempt any maintenance procedures that are not described in this manual or that you are not comfortable performing. Some maintenance procedures are more extensive and may require special training, tools, and equipment. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. WARNING Be sure to properly reinstall all components that were removed during any maintenance.
  • Page 86 Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.
  • Page 87 The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours. * It is recommended to have an authorized Polaris dealer perform these services.
  • Page 88 Locate all applicable fittings and grease. General Lubrication Inspect; Clean external surfaces. Radiator Inspect; Adjust pressure level as needed; Tires Inspect wear and replace as needed. Shift Cable/Linkage Inspect; adjust as needed. * Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 89 MAINTENANCE Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation. EVERY 50 HOURS / 1000 MILES (3200 KM) OR YEARLY FOLLOWING INITIAL BREAK-IN SERVICE Inspect air filter;...
  • Page 90 Inspect ducts for proper sealing / air leaks. Intake Ducts Shift Cable/Linkage Inspect; adjust as needed. Wrap Under Suspension and Steering Components/ Inspect; replace as needed. Alignment * Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 91 Every 5000 miles (8900KM) / 60 months / Replace. Alternator Belt 5 years Spark Plugs Replace. Every 10,000 miles Inspect; adjust as Valve Clearance* (16,000KM) / 500 hours needed. * Have an authorized Polaris dealer or other qualified person perform these services.
  • Page 92 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart section, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 93 (-43 °C) to (+54 °C) 0W-50 4-Cycle Oil Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. Follow the manufacturer's recommendations for ambient temperature operation. Part numbers can be found in the POLARIS Products chapter.
  • Page 94 MAINTENANCE OIL CHECK Always check the oil when the engine is cold and on a level surface. If the engine is hot when the oil is checked, the level will appear to be overfull. Access the oil check dipstick through the right rear wheel well. Access the oil fill cap by removing the cargo box.
  • Page 95 MAINTENANCE OIL AND FILTER CHANGE WARNING Spilled oil left on engine components or in the engine area may pose a fire hazard. Use shop rags to clean any spilled oil. If needed, use a non-flammable solvent on the rag to aid the cleaning process. Do not use any device such as pressurized water or air as this may disperse the oil onto engine components and could pose a fire hazard.
  • Page 96 MAINTENANCE 5. Place shop rags under the filter to catch any spilled oil during removal. Using the your hand, or an Oil Filter Wrench, turn the oil filter counter-clockwise until oil starts to drain through the slot in the skid plate. Allow the oil to stop draining before removing the filter completely.
  • Page 97 MAINTENANCE 14. Remove the dipstick wipe it dry with a clean rag. 15. Reinstall the dipstick to fully seat it. Make certain the dipstick is inserted all the way down to ensure an accurate reading. 16. Remove the dipstick and check the oil level. 17.
  • Page 98 MAINTENANCE TRANSMISSION TRANSMISSION (MAIN GEARCASE) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. FLUID CHECK The fill plug is located on the right side of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
  • Page 99 MAINTENANCE 6. Add the recommended fluid (listed in the Gearcase Specification Chart) to the bottom of the fill plug hole. Do not overfill. 7. Reinstall the fill plug. Torque to specification (listed in the Gearcase Specification Chart). 8. Check for leaks. Discard used fluid properly. FRONT GEARCASE Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart section.
  • Page 100 MAINTENANCE FLUID CHANGE The front drive drain plug is located on the bottom of the gearcase. 1. Remove the fill plug using an 8 mm Allen wrench. 2. Place a drain pan under the drain plug. 3. Remove the drain plug. Allow the fluid to drain completely.
  • Page 101 7. Reinstall the fill plug. Torque to specification. 8. Check for leaks. Discard used fluid properly and clean any excess oil residue. GEARCASE SPECIFICATION CHART Use of other fluids may result in improper operation of components. See the Polaris Products section for the part numbers.
  • Page 102 MAINTENANCE Fill Plug Drain Plug Capacity Gearcase Lubricant Torque Torque Transmission 29.6 oz. 10-14 ft. lbs. 10-14 ft. lbs. Gearcase (Main (875 ml) (14-19 N⋅m) (14-19 N⋅m) Lubricant & Gearcase) Transmission Fluid Front 80W-140 12.2 oz. 10-14 ft. lbs. 10-14 ft. lbs. Gearcase Angle Drive (360 ml)
  • Page 103 10 N⋅m (with anti-seize) NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Refer to the Specifications section for details. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds.
  • Page 104 MAINTENANCE 2. Remove four fasteners four electrical harness connections and remove ignition coils. 3. Clean out plug wells with compressed air to remove any loose dirt or debris. 4. Rinse plug wells with water and dry with compressed air. NOTICE Spark plug wells have drain holes built into the cylinder head to allow water to drain out.
  • Page 105 MAINTENANCE 10. Install spark plugs and torque to specification. TORQUE Spark Plug Torque: 9 ft-lbs (12 Nm) 11. Install ignition coils. Ensure coils are pushed all the way down so they engage onto the spark plugs. Torque fasteners to specification. TORQUE Ignition Coil Fasteners: 7 ft-lbs (10 Nm)
  • Page 106 MAINTENANCE FUSE / RELAY CENTERS WARNING Do not arrange fuses improperly or use replacement fuses with improper amperage values. This could lead to electrical overload, which can result in severe injury or death. PRIMARY FUSE CENTER If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical...
  • Page 107 MAINTENANCE LABEL VALUE FUNCTION PULSE PWR 200A ZCASE Battery Power to Polaris Pulse Fuse and 6AWG Cable AUD AMP 30A Fuse Audio Amplifier SECONDARY FUSE CENTER The secondary fuse center under the dash, near the operator’s right knee area. LABEL...
  • Page 108 MAINTENANCE LABEL VALUE FUNCTION 10A Fuse Accessory Relay Coil, ECM Wake-Up, Pump Relay Coil, Chassis Relay Coil, Start Relay Coil, EFI Relay Coil, Injectors, SCM Relay Coil (optional), Lights Relay Coil, Ignition Coil, Starter Solenoid Coil, Brake Relay Coil COIL 7.5A Fuse Ignition coils FRONT DIFF...
  • Page 109 MAINTENANCE PDM FUSE “DOWNSTREAM” FUSES START (15A) FUEL (10A) If you believe a PDM fuse may be causing intermittent power to its “downstream” fuses, follow the procedure for replacing and testing below. 1. Place the vehicle in PARK, turn off the engine, and then turn the ignition switch to the ON position.
  • Page 110 MAINTENANCE COOLING SYSTEM The engine coolant level is maintained by a remote pressurized tank system. The remote pressurized tank is connected to both radiators and provides a single pressure cap and fill point for the vehicle. WARNING To avoid burns, allow the engine and coolant system to cool down before opening the system.
  • Page 111 MAINTENANCE RADIATOR COOLANT LEVEL / CHANGING COOLANT The changing coolant procedure is required only if the cooling system has been drained for maintenance and/or repair. Ensure vehicle is parked on a level surface before servicing. 1. If only needing to check coolant level, there is a view from the passenger side rear fender.
  • Page 112 MAINTENANCE ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See the Polaris Products section for the part numbers. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
  • Page 113 • Always make sure the PVT housing is securely in place during operation for the safety of riders and bystanders. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product.
  • Page 114 MAINTENANCE BELT REPLACEMENT / DEBRIS REMOVAL If a belt fails, always clean any debris from the outlet duct and from the clutch and engine compartments when replacing the belt. 1. Allow hot components to cool before performing this procedure. 2. Remove the seats and engine access panel.
  • Page 115 14. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. 15. Once finished, return the clutch spreader tool to the clutch housing and reattach the clutch cover.
  • Page 116 6. Test for belt slippage. If the belt slips, repeat the process. 7. Your vehicle requires service as soon as possible. Have the vehicle and PVT system inspected by your POLARIS dealer or other authorized person for any damage or wear due to slippage.
  • Page 117 MAINTENANCE FILTER SYSTEMS INTAKE PRE-FILTERS The clutch air intake located on the right side of the vehicle. The engine intake pre- filter is located on the left side of the vehicle. Periodically inspect the clutch (PVT) air intake for debris and clean as needed to ensure adequate air flow.
  • Page 118 7. Reinstall the air filter (if clean) or install a new air filter (if soiled). Do not attempt to clean the air filter. IMPORTANT Use of a non-POLARIS-approved air filter may cause engine damage. Always use a POLARIS-approved replacement filter. Replacement filters are available at your POLARIS dealer.
  • Page 119 MAINTENANCE 8. Make sure that there are no gaps between the filter and the stop on the intake tube. 9. Reinstall the air box cover and ensure the alignment tabs are properly positioned along the edge of the air box. IMPORTANT If there is difficulty or resistance when installing the air box cover, remove and check alignment and the position of the air filter before continuing.
  • Page 120 MAINTENANCE SPARK ARRESTER WARNING Improper service of the spark arrester could result in serious injury or death. • Never operate the vehicle without the spark arrester. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach extreme temperatures.
  • Page 121 • Always use brake fluid specified by POLARIS. • Only use new brake fluid from an unopened bottle. Using brake fluid from a previously opened bottle can lead to reduced braking performance. After opening a bottle of brake fluid, always discard any unused portion.
  • Page 122 MAINTENANCE BRAKE FLUID Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown. Access the brake fluid reservoir through the left front wheel well.
  • Page 123 MAINTENANCE SUSPENSION SETTINGS WARNING Shock absorber assemblies contain nitrogen gas under high pressure and can explode if punctured or exposed to flame or heat. Follow maintenance, care, and disposal instructions from the manufacturer of the shock absorber. PRELOAD SETTINGS Adjusting preload settings can alter vehicle handling. IMPORTANT Never exceed the MAX allowable preload when adjusting the suspension.
  • Page 124 MAINTENANCE FOX® SHOCKS (IF EQUIPPED) SHOCK LOCATION MEASUREMENT* Front Shock Rear Shock...
  • Page 125 MAINTENANCE WALKER EVANS® SHOCKS (IF EQUIPPED) SHOCK LOCATION MEASUREMENT* Front Shock Rear Shock...
  • Page 126 2. Turn the adjusting ring to the left to add preload. Turn the adjusting ring to the right to remove preload. Uneven adjustment may cause poor handling of the vehicle. Always adjust both the left and right spring preloads equally or have your POLARIS dealer or qualified person perform the adjustments.
  • Page 127 Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury: • Maintain POLARIS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can be higher.
  • Page 128 • Keep bystanders away and make sure no occupants or cargo are still in the vehicle. • Use a jack designed for a high ground clearance off-road vehicle (such as the POLARIS Off-Road Utility Jack). • Follow the jack manufacturer's instructions. • Do not place any object above or under a jack.
  • Page 129 MAINTENANCE TIRE ROTATION Tire rotation is recommended for every 500-mile (805-km) interval. Perform tire rotation on the vehicle by the strategy as shown. AXLE AND WHEEL NUT TORQUE SPECIFICATIONS Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service.
  • Page 130 MAINTENANCE WHEEL INSTALLATION 1. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation. 2. Attach the wheel nuts and finger tighten.
  • Page 131 MAINTENANCE HEADLIGHT REPLACEMENT If a headlight becomes damaged or inoperable, the entire headlight assembly must be replaced. Always make sure lights are adjusted properly for best visibility. HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward and to the left or right.
  • Page 132 8. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 9. If water has been ingested into the PVT follow the steps in the POLARIS Variable Transmission (PVT) System section for drying procedures.
  • Page 133 A spark near the battery can ignite this gas and cause an explosion. To start a vehicle or charge a battery, use a portable battery-powered jump starter (such as the POLARIS Flex Jump Starter) or plug-in battery charger, as these products can reduce the risk of electric shock, fire, and explosion. Improper starting or charging can damage vehicle electronics.
  • Page 134 MAINTENANCE BATTERY REMOVAL To remove the battery, do the following: 1. Ensure the key switch is set to OFF position before removing the battery. 2. Remove the driver’s seat. See page 38. 3. Disconnect the black (negative) battery cable first, and secure away from the battery terminals 4.
  • Page 135 MAINTENANCE 3. On the right-most battery, remove the battery terminal post to disconnect the NEGATIVE (–) black battery cable from the battery. Secure the cable away from the battery terminals. 4. On the left-most battery, remove the battery terminal post to disconnect the NEGATIVE (–) black battery cable from the battery.
  • Page 136 MAINTENANCE 5. On the right-most battery, remove the battery terminal post to disconnect the POSITIVE (+) red battery cable. 6. On the left-most battery, remove the battery terminal post to disconnect the POSITIVE (+) red battery cable.
  • Page 137 MAINTENANCE 7. Remove the four screws securing the two battery hold-down straps. 8. Remove the two battery hold-down straps 9. Lift the batteries out of the vehicle.
  • Page 138 MAINTENANCE BATTERY INSTALLATION NOTICE Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the instructions in the Battery Charging section before installing the battery. 1.
  • Page 139 MAINTENANCE MODELS EQUIPPED WITH TWO BATTERIES On models equipped with two batteries, do the following: 1. Ensure the key switch is set to OFF position before installing the battery. 2. Remove the driver’s seat. See page 38. 3. Place the both of the batteries in the battery holder. 4.
  • Page 140 MAINTENANCE 7. On the left-most battery, connect and tighten the POSITIVE (+) red cable 8. On the right-most battery, connect and tighten the POSITIVE (+) red cable...
  • Page 141 MAINTENANCE 9. On the left-most battery, connect and tighten the NEGATIVE (-) black cable 10. On the right-most battery, connect and tighten the NEGATIVE (-) black cable TORQUE Battery Terminal Fasteners: 30 in-lbs (7 Nm)
  • Page 142 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
  • Page 143 • Do not use bleach, dye or household detergents. Never use lubricant on any seat belt component. • Do not use a pressure washer to clean the seat belts. Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE All sealed storage compartments in the vehicle are element-resistant but not water-proof.
  • Page 144 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
  • Page 145 MAINTENANCE If warning and safety labels are damaged, contact your POLARIS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system.
  • Page 146 Periodic Maintenance Chart section. FOG THE ENGINE 1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.
  • Page 147 STORAGE AREA / COVERS Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
  • Page 148 MAINTENANCE Ensure everything in the vehicle is secure. Walk around the vehicle and make sure: • Doors are latched • Front hood and storage compartments are locked • Rear seat backs are latched • Cargo is secured or removed • Vehicle is in PARK (P) Learn to adjust Dynamix shock system before attempting to tie down vehicle.
  • Page 149 TRANSPORTING THE VEHICLE NOTICE For functional descriptions detailing how to operate the DYNAMIX suspension system on certain vehicle models, consult the Polaris RideCommand manual. Follow these procedures when transporting the vehicle. 1. Properly load the vehicle onto the trailer or towing vehicle.
  • Page 150 MAINTENANCE TIE-DOWN LOCATIONS Front tie-down point Rear tie-down points...

  • Page 151: Specifications

    SPECIFICATIONS SPECIFICATIONS RZR PRO R Gross Vehicle Weight* Sport: 2940 lbs (1334 kg) Premium: 3010 lbs (1365 kg) Ultimate: 3040 lbs (1379 kg) Dry Weight* Sport: 2085 lbs (947 kg) Premium: 2144 lbs (973 kg) Ultimate: 2187 lbs (992 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field.
  • Page 152 Rear Suspension Independent trailing arms with 24.4 in. (62 cm) travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Dual Range P/R/N/L/H Tire Size - Front 32x10 R15 Tire Size - Rear 32x10 R15...

  • Page 153: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / SERVICE PRODUCTS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil (12 oz./355 ml Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 l) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 l) 2889395 PS-4 Extreme Full Synthetic 0W-50 4-Cycle Oil (.95 l)
  • Page 154 POLARIS PRODUCTS PART NUMBER DESCRIPTION Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite® 565 Thread Sealant 2859044 POLARIS Battery Tender Charger...

  • Page 155: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in Use low range during loading. high range Starting out going up a steep incline Use low range. See warnings on page 16. Driving at low RPM or ground speed Drive at a higher speed or use low (3-7 MPH/ 5-11 km/h)
  • Page 156 PVT outlet duct (see page 111). Inspect clutch seals for damage if repeated leaking occurs. Clutch malfunction Your POLARIS dealer can assist. Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.
  • Page 157 Inspect, clean, reinstall connectors; connections blow on EFI fuse to remove impurities Mechanical failure Your POLARIS dealer or other qualified person can assist. ENGINE TURNS OVER, FAILS TO START WARNING Never pour fuel or other flammable liquid into the throttle body air inlet opening in an attempt to start the vehicle.
  • Page 158 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Mechanical failure Your POLARIS dealer or other qualified person can assist. Check PDM Fuses See the PDM Fuse Troubleshooting section for details. ENGINE BACKFIRES POSSIBLE CAUSE SOLUTION Out of fuel Refuel Weak spark from spark plug...
  • Page 159 POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your POLARIS dealer or other qualified person can assist. Incorrect spark plug gap or heat Set gap to specs or replace plugs range ENGINE RUNS IRREGULARLY, STALLS OR...
  • Page 160 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Other mechanical failure Your POLARIS dealer can assist. Possible Lean Fuel Cause Solution Low or contaminated fuel Add or change fuel, clean the fuel system High ethanol fuel Replace with recommended fuel Clogged fuel filter Your POLARIS dealer can assist.
  • Page 161 SOLUTION Clogged intake pre-filter Inspect and clean (with soapy water) or replace Other mechanical failure Your POLARIS dealer can assist. Overheated engine Clean radiator screen and core, clean engine exterior, check coolant level. Your POLARIS dealer can assist. Loose intake system connections...
  • Page 162 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Engine Coolant Temperature Sensor 1 Circuit Low Crankshaft Position Sensor "A" Circuit Accelerator Position 2 Voltage Too High Barometric Pressure Sensor "A" Circuit Low Engine Coolant Over Temperature Condition Camshaft Position Sensor "A" Circuit Bank 1 or Single Sensor Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic...
  • Page 163 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle/Pedal Position Sensor/Switch "A" Circuit Low Fan Relay Driver Circuit Driver Circuit Short to B+ 1071 Ignition Coil "A" Primary Control Circuit High 1268 Fuel Pump Primary Circuit 1347 HO2S Heater Control Circuit High Bank 1 Sensor 1 520209 Cylinder 1 Injector "A"...
  • Page 164 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION HO2S Heater Control Circuit Low Bank 1 Sensor 1 520209 EVAP System Purge Control Valve "A" Circuit 520202 Chassis Relay Driver Circuit Grounded 520208 All Wheel Drive Control Circuit Driver Circuit Grounded 520207 Chassis Relay Driver Circuit Open/Grounded 520208 HO2S Heater Control Circuit Bank 1 Sensor 1 520209...
  • Page 165 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Ignition Coil Primary Driver 3 Driver Circuit Short to B+ 1270 Cylinder 4 Misfire Detected 65594 O2 Sensor Circuit High Voltage Bank 1 Sensor 1 3056 ECU Output Supply Voltage 1 Voltage Above Warning 3597 Level All Wheel Drive Control Circuit Driver Circuit Short to B+ 520207 Accelerator Sensor Synchronicity Fault - Sensor...
  • Page 166 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle/Pedal Position Sensor/Switch "B" Circuit Low 520198 EMM Alarm FCCU Hardware Module 520248 RBA Monitoring Error T15 520384 Monitoring Error Starter Release 520390 ECU ADC Fault - Voltage Condition Exists 520307 ICO Request MoCSOP Module 520386 ECU Monitoring of Injection Cut Off (Level 2) Condition 520289 Exists...
  • Page 167 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Throttle Body Control - Power Stage Maximum 520277 Throttle Body Control - Position Deviation Fault 520284 Condition Exists 520288 ECU Monitoring of Injection Cut Off (Level 1) Condition Exists Knock Sensor Negative Line Voltage Too Low 520332 Throttle Body Control - Adaption Aborted Condition 520279...
  • Page 168 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 520203 Front Wheel Back Drive (Active Descent System) Driver Circuit Grounded ESC 65312 checksum failure 65557 Brake Lamp Shorted to Battery 520320 System Too Lean Bank 2 520205 Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature) Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic Rear Differential Output Driver Circuit Open/Grounded...
  • Page 169 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Gear Shift Position Circuit "A" High O2 Sensor Signal Biased/Stuck Lean Bank 2 Sensor 1 3057 Ambient Air Temperature Sensor Circuit "A" High AC Condenser Fan Relay Open 520624 Fuel Level Sensor "A" Circuit Range/Performance O2 Sensor Circuit High Voltage Bank 2 Sensor 1 3057 AC Condenser Fan Relay Low 520624...
  • Page 170 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Charge Air Cooler Cooling Fan Control Circuit/Open 524280 Ambient Air Temperature Sensor Circuit "A" Low 3057 O2 Sensor Signal Circuit Shorted to Heater Circuit Bank 2 Sensor 1 O2 Sensor Circuit Slow Response Bank 2 Sensor 1 3057 Charge Air Cooler Cooling Fan 2 Control Circuit Low 524281...
  • Page 171 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Knock Sensor 2 Negative Line Short To BAT 520126 Fan 2 Control Circuit 1557 Knock Sensor 2 Positive Line Short To BAT 520127 Transmission Mode Switch "A" Circuit 520467 Knock Sensor 2 Positive Line Short To GND 520127 System Too Rich at Idle Bank 1 520342...
  • Page 172 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 3597 ECU Output Supply Voltage 1 Voltage Above Critical Level Throttle Body Control - Repeated Adaptation Failed 520282 Condition Exists Starter Relay "A" Circuit High EPS Module Software initialization error 520229 ECU Memory EEPROM Read/Write Failure Steering motor current uncontrolled 520222 Excessive EPS internal temperature...
  • Page 173 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering angle sensor out of range 1807 EPS motor drive voltage out of range 520672 Power relay error 520672 Power supply IC error 524086 Steering Torque Full Failure 520224 EPAS CAN Communications Transmit Error No TX 520227 Message for x Seconds EPS Calibration CRC error...
  • Page 174 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Valve Driver Shorted High - Compression Front Right 516107 Suspension Control Module CAN Communication 516125 Transmit Error Absolute Shock Current Error - Rebound Rear Left 516313 516112 Absolute Shock Current Error - Compression Front Right Suspension Control Module Temperature Below Normal 516115 Suspension Mode Switch Input - Voltage below 516098...
  • Page 175 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering Alignment Out of Range - Above Normal 516122 Suspension Control Module Mounting Orientation Error 516115 Detected System Voltage above maximum - most severe level 516126 516109 Valve Driver Shorted Low or Open Circuit - Compression Rear Right Valve Driver Shorted High - Compression Rear Right 516109 Valve Driver Shorted High - Compression Front Left...
  • Page 176 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION Steering Angle Data Invalid 524114 Vehicle Speed Data Invalid 516123 Transmission Requested Range Data Invalid System Voltage Shorted to High Source 516126 System Voltage Shorted to Low Source or Open Circuit 516126 Shock Valve Supply Relay Driver Shorted High 516110 Valve Driver Shorted Low or Open Circuit - Rebound 523990...
  • Page 177 TROUBLESHOOTING DIAGNOSTIC CODES CONDITION 520230 Lost Communication With Power Steering Control Module "A" Ride Command Display Battery Potential / Power Input 1...

  • Page 179: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 180 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 181 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 182 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 183 If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call POLARIS Owner Connections: United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334...
  • Page 184 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 185 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 186 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.
  • Page 187 California regulations and may void this limited emissions warranty offered by the manufacturer. POLARIS Inc. warrants that at the time it is first purchased, this vehicle is: 1. Designed, built, and equipped so as to conform, at the time of sale, with all applicable California evaporative emissions regulations.
  • Page 188 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

  • Page 189: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 191 Adding or Changing Coolant ..110 Electromagnetic Interference ..81 Air Filter........116 Electronic Power Steering (EPS).
  • Page 192 Load / Passenger / Tire Pressure POLARIS Variable Warning ......25 Transmission (PVT) System .
  • Page 193 Multi-point Seat Belt ....42 Update Maps ......76 Sub Zero Seat Belt Harness.
  • Page 195 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9931527 Rev 01 Medina, MN 55340 Printed in USA...

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