Bosch rexroth ActiveShuttle Operating Manual
Bosch rexroth ActiveShuttle Operating Manual

Bosch rexroth ActiveShuttle Operating Manual

Lithium-ion battery
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ActiveShuttle
Lithium-ion battery
3 842 560 101
Operating manual
3 842 560 864/2021-10
Replaces: –
ENGLISH
Table of Contents
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Summary of Contents for Bosch rexroth ActiveShuttle

  • Page 1 ActiveShuttle Lithium-ion battery Operating manual Replaces: – 3 842 560 101 3 842 560 864/2021-10 ENGLISH...
  • Page 2 Our products are subject to natural wear and aging. © All rights reserved by Bosch Rexroth AG, also for the registration of industrial property rights. This document may not be reproduced or distributed to third parties without our consent.
  • Page 3 3/32 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 4: Table Of Contents

    Cleaning and care Maintenance Decommissioning Disassembly and replacement 11.1 Preparing the product for storage/later use Disposal Upgrading and modifi cation Troubleshooting Technical data 15.1 Lithium-ion battery 15.2 Ambient conditions Appendix 16.1 International contact information Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 5: About This Documentation

    "General notes on property and product damage", as well as before any sequence of actions or any required action which involves a risk of personal injury or property damage. Be sure to observe all safety precautions. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 6: Symbols

     Single, independent action Numbered steps: The numbers indicate that the action steps are subsequent. 1.1.3 Designations This document uses the following designations: Table 4: Designations Designation Meaning ActiveShuttle Management System Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 7: Safety Instructions

    Any use other than that described in the section "Intended use" is considered improper and is not permitted. Bosch Rexroth AG is not liable for any damage resulting from improper use. The user alone bears any risks associated with improper use. The following foreseeable misuses also constitute improper use: •...
  • Page 8: Personnel Qualifi Cations

    Qualifi ed personnel must comply with the relevant technical regulations and have the necessary expertise. Bosch Rexroth off ers training support for specialized fi elds. You can fi nd an overview of the training content online at: https://www.boschrexroth.com/de/de/academy 2.5 General safety instructions...
  • Page 9: Product-Specifi C Safety Instructions

    Secure the system against being switched back on. • Dispose of the product in accordance with the regulations in your country. During disposal 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 10 Do not use lithium-ion batteries with a defective connection cable or defective contacts.  To charge the lithium-ion battery in the ActiveShuttle, use only the charging station supplied by Bosch Rexroth or the charger supplied by Bosch Rexroth.  Only operate lithium-ion batteries and accessories in perfect condition. ...
  • Page 11: Personal Protective Equipment

    Risk of injury due to incorrect behavior due to missing safety signs! The lithium-ion battery is marked with the following safety signs/technical information:  Make sure that these safety signs/technical information are present and legible. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 12: General Notes On Property And Product Damage

    • Do not use a pressure washer for cleaning. 4 Scope of delivery • 3 842 560 101, Lithium-ion battery incl. operating manual "ActiveShuttle Lithium-ion battery" 4.1 Condition on delivery • Lithium-ion battery ActiveShuttle ready for connection Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 13: About This Product

    2 days at the latest. 560 863-03 2) Contact the manufacturer. Fig. 1: Lithium-ion battery 5.3 Identifi cation of the product For the name plate, see section 2.8.1 Product labeling. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 14: Transport And Storage

    • Protect the product from environmental infl uences, such as dirt and moisture. • Observe the ambient conditions, see page 27. • When storing lithium-ion batteries, observe the safety instructions on page 9 and the recommendations of the VdS data sheet 3103 (Association of Property Insurers). Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 15: Installation

    Keep the transport packaging for further use (e.g. return shipment to the manufacturer).  Dispose of the packaging material (fi lm, cardboard boxes, etc.) in accordance with the applicable regulations in your country. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 16: Commissioning

    Do not use lithium-ion batteries with a defective connection cable or defective contacts.  To charge the lithium-ion battery in the ActiveShuttle, use only the charging station supplied by Bosch Rexroth or the charger supplied by Bosch Rexroth.  Only operate lithium-ion batteries and accessories in perfect condition. ...
  • Page 17 - switch the ActiveShuttle to the "Manual" operating mode and move the ActiveShuttle to a charging station using the handheld controller (see "ActiveShuttle transport vehicle operating manual") or - switch the ActiveShuttle to "Automatic" operating mode (see "ActiveShuttle transport vehicle operating manual"). 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 18 fl ashing 1) To avoid permanent damage, recharge after 2 days at the latest. 2) Contact the manufacturer. 560 863-04 Fig. 2: Removal of the lithium-ion battery in case of emergency Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 19: Initial Commissioning In Activeshuttle

    Risk of serious injury due to a speed not adapted to the situation.  The speed of the ActiveShuttle must be reduced in narrow corridors, curves, intersections and areas with passenger traffi c. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 20 Risk of serious injury due to unauthorized intervention in automated processes by operating personnel.  Under no circumstances may operating personnel intervene in the automated processes such as loading and unloading positions and when moving in and out at the charging stations. Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 21 Check that all safety and warning devices function in accordance with the following descriptions when switching on and off . For initial commissioning, proceed chronologically as described in the sections 8.2.1 to 8.2.3: 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 22: Switching On The Activeshuttle

     The ActiveShuttle is in "Automatic" operating mode.  When the emergency stop device (R) is actuated, the ActiveShuttle is stopped.  The signal lamps (F) light up permanently in red. Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 23: Manually Insert The Activeshuttle Into The Charging Station

    If the heights of the charging contacts of the ActiveShuttle and the charging station do not match, readjust the height of the charging station (see "ActiveShuttle transport vehicle operating manual"). 560 863-06 Fig. 4: Drive unlocking 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 24: Fully Charge The Activeshuttle

    ActiveShuttle to a charging station using the handheld controller (see "ActiveShuttle transport vehicle operating manual") or - switch the ActiveShuttle to "Automatic" operating mode (see "ActiveShuttle transport vehicle operating manual").  Fully charge the ActiveShuttle before further use. Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 25: Maintenance And Repair

    • Protect the product from mechanical stress. • Protect the product from environmental infl uences, such as dirt and moisture. • Observe the ambient conditions, see page 27. • Shipping, transport and storage only in original transport packaging. 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 26: Disposal

     You are legally obligated to return old batteries and batteries.  You can do this free of charge at Bosch Rexroth or another collection point in your vicinity.  You can obtain addresses of suitable collection points from your city or municipal administration.
  • Page 27: Upgrading And Modifi Cation

    13 Upgrading and modifi cation • Do not modify the product. • The Bosch Rexroth warranty only applies to the confi guration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifi cations or upgrades.
  • Page 28: Appendix

    Near Village Iyava, Sanand Viramgam Highway, Mail: [email protected] Taluka Sanand, Ahmedabad 382170 Ahmedabad Indonesia PT. Bosch Rexroth Tel.: +62 (21) 30050700 Cilandak Commercial Estate Bld. 202, Jl. Cilandak KKO Mail: [email protected] 12560 Jakarta Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 29 28037 Madrid South Africa Hägglunds Drives South Africa (Pty) Ltd. Tel.: +27 (0) 11 454 4933 3 Riverfi elds Boulevard, Witfontein, Fax: +27 (0) 11 454 5088 1619 Kempton Park Mail: [email protected] 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 30 Mail: [email protected] North Carolina Charlotte, NC 28273 Venezuela Bosch Rexroth S.A. Tel.: +58(212)207-4571 Calle B, Av. Sanatorio Del Avila, Ed. empresarial Mail: [email protected] Ciudad Center Urb. Boleita Norte Caracas 1010 Caracas - Venezuela Bosch Rexroth AG, ActiveShuttle: Lithium-ion battery, 3 842 560 864/2021-10...
  • Page 31 Appendix 31/32 3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG...
  • Page 32 Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart Germany Fax +49 711 811–7777 [email protected] www.boschrexroth.com Subject to change 3 842 560 864/2021-10...

Table of Contents