Related Manuals for Bosch rexroth Sytronix SvP 7020 PFC 03
Summary of Contents for Bosch rexroth Sytronix SvP 7020 PFC 03
- Page 1 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hydraulic Axes Operating instructions Edition 01 RE 62314-B...
- Page 2 Release Date Notes 2021-10 First edition Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial prop‐ erty rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
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Page 3: Table Of Contents
Motor-pump units..........................23 Mounting........................25 Drive controllers............................ 25 Motor-pump units..........................25 Pressure transducer HM20-2X/XXX-H-K35..................26 Installation........................27 HCS01..............................27 7.1.1 Connection diagram of HCS01 power section................... 27 7.1.2 Connection diagram of control section....................27 RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 4 Commissioning......................51 System overview........................... 51 Procedure............................. 52 8.2.1 Notes..............................52 8.2.2 Commissioning of the pump drive (motor control)................52 8.2.3 Commissioning of the pump......................52 Operation........................53 Position/force control PFC........................53 Operation modes..........................54 Bosch Rexroth AG RE 62314-B_Edition 01...
- Page 5 12.3.1 HCS01, HCS02, HCS03, HMS01...................... 60 Environmental protection and disposal ............... 61 13.1 Environmental protection........................61 13.2 Disposal..............................61 Troubleshooting......................63 14.1 How to proceed for troubleshooting...................... 63 14.2 Diagnostic concept..........................63 Index..........................65 RE 62314-B_Edition 01 Bosch Rexroth AG...
- Page 6 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 7: About This Documentation
Sytronix – variable-speed pump drives (R999000332) Sytronix 50xx/70xx Couplings, Bellhousing Project planning manual R911346864 (R911346865) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 1-2: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 8: Pressure Transducer
Firmware Title Type of documentation Material number Rexroth IndraDrive ... de (en) MPx-21 Application manual R911385758 Functions (R911385759) MPx-20 Release notes R911345605 Version Notes (R911345606) Power Supply Basic PSB‑20 Application manual R911345609 Functions (R911345612) Bosch Rexroth AG RE 62314-B_Edition 01... - Page 9 Application manual R911338919 "Safe Motion" (MPx-18 and above) (R911338920) Rexroth IndraMotion MLD Reference book R911338915 Libraries as of MPx-18 (R911338916) Rexroth IndraMotion MLD Application manual R911338913 as of MPx-18 (R911338914) Tab. 1-5: Documentations, firmware RE 62314-B_Edition 01 Bosch Rexroth AG...
- Page 10 4/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 11: Safety Instructions
Improper use Any use deviating from the intended use is improper and thus not admissible. Bosch Rexroth AG does not assume any liability for damage caused by im‐ proper use. The user assumes all risks involved with improper use. The installation or use of inappropriate products in safety-relevant applica‐... -
Page 12: Qualification Of Personnel
Having knowledge of the IndraDrive firmware and the operation of IndraWorks Ds ● Having knowledge of parameterizing the software Bosch Rexroth offers training courses that support your qualifica‐ tion in specific fields. You can find an overview of training con‐ tents on the Internet at: http://www.boschrexroth.com General safety instructions ●... -
Page 13: Product-Specific Safety Instructions
● Only use original Bosch Rexroth accessories and spare parts in order to prevent any hazard to persons due to unsuitable spare parts. ●... - Page 14 Keep a sufficient distance to sources of radiated disturbance. ● If required, install shielding elements. ● Observe the EMC limit values and notes on EMC for the electrical com‐ ponents of the Sytronix system. Bosch Rexroth AG RE 62314-B_Edition 01...
- Page 15 Limit the pressure in the system by means of overpressure elements. ● Test the system at test pressure according to ISO 4413. ● Never disconnect, open or cut pressurized lines! ● Before carrying out any installation or other work, depressurize the Sy‐ tronix system. RE 62314-B_Edition 01 Bosch Rexroth AG...
- Page 16 ● Only use the Sytronix system within the intended IP protection class or lower. ● Ensure before the installation that all seals and caps of the plug-in con‐ nections are present and intact. Bosch Rexroth AG RE 62314-B_Edition 01...
- Page 17 When handling hydraulic fluids, strictly observe the safety notes of the hydraulic fluid manufacturer. Hot oil! WARNING Risk of burning by hot oil that may escape during servicing. ● Avoid contact with an ejecting oil jet. ● Avoid contact with an ejecting oil jet. RE 62314-B_Edition 01 Bosch Rexroth AG...
- Page 18 CAUTION Hydraulic oil escaping through leaky fittings and screwed connections causes a risk of slipping. ● Check fittings and screwed connections for tightness/leakage. ● If necessary, retighten fittings/screws and remove escaped oil immedi‐ ately. Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 19: Personal Protective Equipment
All parts of the personal protective equipment must be fully functional. Obligations of the machine end-user The machine end-user of products of Bosch Rexroth AG must provide their personnel with training for the following topics on a regular basis: ●... - Page 20 IT security concept. Unless otherwise documented, Bosch Rexroth products are designed for op‐ eration in local, physically and logically secured networks with access restric‐ tions for authorized persons, and they are not classified according to IEC 62443-4-2.
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Page 21: General Information On Damage To Property And Damage To The Product
Environmentally harmful hydraulic fluid! NOTICE Leaking hydraulic fluid leads to environmental pollution. ● Immediately remedy any leakage. ● Dispose of the hydraulic fluid in accordance with the national regulations in your country. RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 22 ● So take suitable corrosion protection measures, e.g. by means of an an‐ ti-corrosion coating. Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 23: Sytronix Variable-Speed Pump Drives
FWA-INDRV*-… Control section CSH02.1B-CC, -ET HCS01.1 … ‑A‑CC, -ET Power section IndraDrive C IndraDrive M IndraDrive Cs Motor Synchronous motor (MSK) Synchronous motor (MS2N) Pump Motor-pump unit MPA01 MPA02 Tab. 4-1: Sytronix SvP 7020 RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 24: Sytronix Svp 7020
SvP systems are suitable for use in open and in closed hydraulic systems for hydraulic axis control (e.g. injection molding machines). 4.2.2 System function Drive controller System function HCS01 FWS-MLDSYX-PFC-02VRS-D0-MP20 HCS02 HCS03 HMS01 HMS02 Position Force Control Tab. 4-2: System function Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 25: Pfc Device Configuration
FOC: Field-Oriented Control (field-oriented current control of motors with encoder); FXC: Flux Control (flux-controlled opera‐ tion of motors without encoder) [V]: sensor signal as voltage; [mA]: sensor signal as current Tab. 4-3: PFC device configuration (IndraDrive C, IndraDrive M) RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 26 FOC: Field-Oriented Control (field-oriented current control of motors with encoder); FXC: Flux Control (flux-controlled opera‐ tion of motors without encoder) [V]: sensor signal as voltage; [mA]: Sensor signal as current Tab. 4-4: PFC device configuration (IndraDrive Cs) Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 27: Documentation
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Drive System Rexroth IndraDrive Product catalog R999000018 (R999000019) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 4-5: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 28 22/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 29: Transport And Storage
Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 5-2: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 30 24/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 31: Mounting
Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 6-2: Documentations, motor-pump units RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 32: Pressure Transducer Hm20-2X/Xxx-H-K35
Material number de (en) Pressure transducer for hydraulic applications, type HM20-2X Data sheet RD 30272 (RE 30272) Pressure transducer for hydraulic applications, type HM20-2X Operating instructions RD 30272-B (RE 30272-B) Tab. 6-3: Documentation, pressure transducer Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 33: Installation
Axes Installation Installation HCS01 7.1.1 Connection diagram of HCS01 power section Fig. 7-1: Connection diagram of HCS01 power section 7.1.2 Connection diagram of control section chapter "Connection diagram of HCS01 control section" on page RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 34: Connection Points Of Hcs01 Power Section
"Connection points of HCS01 control section" on page 7.1.5 Documentation Title Document type Material number de (en) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322209 (R911322210) Tab. 7-3: Documentations, drive controllers Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 35: Hcs02
Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 29/69 draulic Axes Installation HCS02 7.2.1 Connection diagram of HCS02 power section Fig. 7-2: Connection diagram of HCS02 power section 7.2.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 36: Connection Points Of Hcs02 Power Section
Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD, Project Planning Manual R911318789 HCS02, HCS03 (R911318790) Rexroth IndraDrive Drive Controllers Control Sections CSB02, CSE02, Project Planning Manual R911338961 CSH02, CDB02 (R911338962) Tab. 7-6: Documentations, drive controllers Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 37: Hcs03
Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 31/69 draulic Axes Installation HCS03 7.3.1 Connection diagram of HCS03 power section Fig. 7-3: Connection diagram of HCS03 power section 7.3.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page 39 RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 38: Connection Points Of Hcs03 Power Section
Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD, Project Planning Manual R911318789 HCS02, HCS03 (R911318790) Rexroth IndraDrive Drive Controllers Control Sections CSB02, CSE02, Project Planning Manual R911338961 CSH02, CDB02 (R911338962) Tab. 7-9: Documentations, drive controllers Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 39: Hms01
Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 33/69 draulic Axes Installation HMS01 7.4.1 Connection diagram of HMS01 power section Fig. 7-4: Connection diagram of HMS01 power section 7.4.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page 39 RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 40: Connection Points Of Hms01 Power Section
A: HMS01.1N-W0020, ‑W0036 B: HMS01.1N-W0054, ‑W0070 C: HMS01.1N-W0110 D: HMS01.1N-W0150, ‑W0210, ‑W0300 E: HMS01.1N-W0350 Tab. 7-11: Connection points 7.4.4 Connection points of the control section chapter "Connection points of CSB02/CSH02 control section" on page Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 41: Documentation
Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD, Project Planning Manual R911318789 HCS02, HCS03 (R911318790) Rexroth IndraDrive Drive Controllers Control Sections CSB02, CSE02, Project Planning Manual R911338961 CSH02, CDB02 (R911338962) Tab. 7-12: Documentations, drive controllers RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 42: Control Section
PFC system function Connecting other master communications: See chapter 7.5.3 "Connection points for master communication" on page 42 Fig. 7-5: HCS01 with master communication, sercos master, 1 encoder evalu‐ ation, PFC system function Bosch Rexroth AG RE 62314-B_Edition 01... - Page 43 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 37/69 draulic Axes Installation HCS01 with master communication, 2 encoder evaluations, PFC sys‐ tem function Fig. 7-6: HCS01 with master communication, 2 encoder evaluations, PFC system function RE 62314-B_Edition 01 Bosch Rexroth AG...
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Page 44: Connection Points Of Hcs01 Control Section
A, B, C 1.5 (16) A, B, C 1.5 (16) A, B, C 1.5 (16) A, B, C A: HCS01.1E-W0003…W0013-x-02, -W0005-x-03, ‑W0008‑x‑03 B: HCS01.1E-W0018-x-02, -W0018-x-03, -W0028-x-03 C: HCS01.1E-W0054-x-03 Tab. 7-14: Connection points of HCS01 control section Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 45: Csh02
Connecting other master communications: See chapter 7.5.3 "Connection points for master communication" on page 42 Fig. 7-7: CSH02.1B with master communication, sercos master, 2 EC encod‐ er evaluations, 3 analog inputs (X32, X35), PFC system function RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 46 CSH02.1B with master communication, 5 analog inputs (X32, X35, X38), 2 EC encoder evaluations, PFC system function Fig. 7-8: CSH02.1B with master communication, 5 analog inputs (X32, X35, X38), 2 EC encoder evaluations, PFC system function Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 47: Connection Points Of Csb02/Csh02 Control Section
1.5 (16) 1.5 (16) Tab. 7-16: Connection points Title Document type Material number en (de) Rexroth IndraDrive Drive Controllers, Control Sections CSB02, Project Planning Manual R911338962 CSE02, CSH02, CDB02 (R911338961) Tab. 7-17: Documentation, drive controllers RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 48: Connection Points For Master Communication
X24/X25 connection point chapter "ET - Multi-Ethernet" on page 47 PROFIBUS X30 connection point chapter "PB - PROFIBUS" on page 43 CANopen X61 connection point chapter "CN - CANopen" on page 49 Tab. 7-18: Master communications Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 49: Pb - Profibus
Shield connection Via D-Sub mounting screws and metallized connector housing. Compatibility of the interface According to DIN EN 50 170 Recommended cable type According to DIN EN 50 170 - 2, cable type A RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 50 Preparing a cable for connecting a bus connector To assemble the bus cable, proceed as follows: ● Use cable according to DIN EN50170 / 2 edition 1996 ● Strip cable (see figure above) ● Insert both cores into screw terminal block Bosch Rexroth AG RE 62314-B_Edition 01...
- Page 51 INS0541 Switch position for first slave and last slave in PROFIBUS-DP Cable shield must have direct contact to metal Fig. 7-13: Bus connection for first and last slave, without 9-pin D-sub female connector, INS0540 RE 62314-B_Edition 01 Bosch Rexroth AG...
- Page 52 Bus connection for all other slaves, without 9-pin D-sub female con‐ nector, INS0540 Connect the drive controller to a control unit using a shielded two-wire line in accordance with DIN 19245/Part 1. Diagnostic displays For the significance of the diagnostic displays, see firmware documentation. Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 53: Et - Multi-Ethernet
Transmit, differential output A Transmit, differential output B Receive, differential input A n. c. n. c. Receive, differential input B n. c. n. c. Housing Shield connection Properties Standard ● Ethernet ● Type: RJ-45, 8-pin RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 54 Short cables to connect devices arranged side by side in the control cabi‐ net. 4 lengths available: 0.19 m; 0.25 m; 0.35 m; 0.55 m Order code for a 0.55 m long cable: RKB0013/00,55 Minimum bending radius: 30.75 mm Tab. 7-23: Function, Pin Assignment, Properties Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 55: Cn - Canopen
Negated CAN signal (Dominant Low) CAN-GND Reference potential of CAN signals n. c. Drain/Shield Shield connection Reference potential of device CAN-H Positive CAN signal (Dominant High) n. c. n. c. Tab. 7-25: Signal Assignment RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 56 50/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 57: Commissioning
Motor-pump unit Hydraulic system Pressure transducer (p = actual pressure value chamber A, A act = actual pressure value chamber B) B act Position measurement (s = actual position value) Fig. 8-1: System overview RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 58: Procedure
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Operating instructions R911387040 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA02 (R911387041) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 8-2: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 59: Operation
= actual pressure value chamber A, A act = actual pressure value chamber B) B act Position measurement (s = actual position value) Fig. 9-1: System overview x/F control "x/F control" means "position/force control" (x: position, F: force). RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 60: Operation Modes
See documentation of the component (chapter "Commissioning", subchapter "Commissioning PFC", subchapter "Operation modes)": Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 9-1: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 61: Maintenance
= actual position value) Fig. 10-1: System overview 10.2 Drive controllers Regularly check the filters at the air inlets of the control cabinet. Replace or clean clogged filters. The electrical components themselves require no maintenance. RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 62: Motor-Pump Units
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) Operating instructions R911387040 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA02 (R911387041) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.). Tab. 10-1: Documentations, motor-pump units Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 63: Decommissioning
Switch off the power voltage and control voltage of the controller. ● Switch off the motor circuit breaker for the fan unit. ● Depressurize the pressure side (P line). ● Switch off the main switch of the machine. ● Secure the machine against restarting. RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 64 58/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 65: Replacing Components
8. Disassemble the components of the system as described in the docu‐ mentation of the relevant component: ● chapter 12.2 "Motor-pump unit" on page 60 ● chapter 12.3.1 "HCS01, HCS02, HCS03, HMS01" on page 60 RE 62314-B_Edition 01 Bosch Rexroth AG... -
Page 66: Motor-Pump Unit
See documentation of the component (chapter: "Handling, diagnostic and service functions", subchapter "Replacing the controller"): Title Type of documentation Material number Rexroth IndraDrive ... de (en) MPx-21 Application manual R911385758 Functions (R911385759) Tab. 12-2: Documentation – firmware Bosch Rexroth AG RE 62314-B_Edition 01... -
Page 67: Environmental Protection And Disposal
Batteries and accumulators can contain hazardous substances which can harm the environment or people's health when improperly stored or disposed After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems. RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 68 Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled sepa‐ rately or disposed of according to the applicable legal provisions. Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 69: Troubleshooting
Position Force Control (PFC)", subchapter "Error and warning messages for position/force control x/F control (PFC)"): Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 14-1: Documentation RE 62314-B_Edition 01 Bosch Rexroth AG... - Page 70 64/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Bosch Rexroth AG RE 62314-B_Edition 01...
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Page 71: Index
Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 65/69 draulic Axes Index Index 0 … 9 Connection diagram, HCS01 with master communication, 2 encoder evaluations, 24V, 0V............32, 34 PFC system function........37 CSB02/CSH02, connection points....41 CSH02, connection diagram......39 Accumulators............ - Page 72 66/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Index X4................ 38 X5............28, 30, 32, 34 Packaging............61 X6............28, 30, 32, 34 X9............28, 30, 32 Optional module..........43 X13............28, 30, 38 Personal protective equipment......13 X22 P2, X23 P1..........
- Page 73 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 67/69 draulic Axes Notes...
- Page 74 68/69 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ draulic Axes Notes...
- Page 75 Sytronix SvP 7020 PFC 03 Variable-Speed Positioning of Hy‐ 69/69 draulic Axes Notes...
- Page 76 Bosch Rexroth AG Industrial Hydraulics Zum Eisengießer 1 97816 Lohr a.Main, Germany Phone +49 9352 403020 [email protected] www.boschrexroth.com *RE 62314-B* RE 62314-B DOK-SYTROX-SVP7020-PF*-IT02-EN-P...