Sony FVS-1000 Maintenance Manual
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Sony FVS-1000 Maintenance Manual

Sony FVS-1000 Maintenance Manual

Multi resolution film scanner
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MULTI RESOLUTION FILM SCANNER
FVS-1000 System
MULTI RESOLUTION TELECINE
FVS-T1000
TELECINE PROCESSOR
FVS-P1000
TELECINE HDTV PROCESSING BOARDS
BKFV-100
TELECINE SDTV PROCESSING BOARDS
BKFV-200
MAINTENANCE MANUAL
1st Edition
FVS-1000 MMP1
Part 1
Table of Contents
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Summary of Contents for Sony FVS-1000

  • Page 1 MULTI RESOLUTION FILM SCANNER FVS-1000 System MULTI RESOLUTION TELECINE FVS-T1000 TELECINE PROCESSOR FVS-P1000 TELECINE HDTV PROCESSING BOARDS BKFV-100 TELECINE SDTV PROCESSING BOARDS BKFV-200 MAINTENANCE MANUAL Part 1 1st Edition FVS-1000 MMP1...
  • Page 2 Pour toute réparation faire appel à une personne compétente uniquement. FVS-T1000 (UC) Serial No. 10101 and Higher FVS-P1000 (SY) Serial No. 10001 and Higher BKFV-100 (SY) Serial No. 10001 and Higher BKFV-200 (SY) Serial No. 10001 and Higher FVS-1000 MMP1...
  • Page 3 Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel. 1 (P) FVS-1000 MMP1...

  • Page 5: Table Of Contents

    Removing/Installing the Door ..........2-24 2-7-4. Removing/Installing the FTP Panel ......... 2-25 2-8. Removing/Installing the Board ..............2-34 2-8-1. Processor Board (FVS-P1000) and BKFV-100/200 ....2-34 2-8-2. SV Board .................. 2-36 2-9. Using the Extension Board ................ 2-38 FVS-1000 MMP1...
  • Page 6 3-4. Replacement of Periodic Replacement Part ..........3-13 3-4-1. Replacing Lamp ............... 3-13 3-4-2. Replacing the I Sprocket and C Sprocket ........ 3-16 3-4-3. Replacing the Filter Assembly ..........3-17 3-4-4. Replacing the IR/UV Cut Filter ..........3-18 FVS-1000 MMP1...
  • Page 7 (Will be available as a supplement.) 7. Spare Parts 7-1. Notes on Repair Parts .................. 7-1 7-2. Exploded Views ..................7-2 7-3. Electrical Parts List ..................7-5 8. Block Diagrams Processor Block ...................... 8-1 Servo Block ......................8-2 Power Suplly Block ....................8-3 FVS-1000 MMP1...

  • Page 9: Manual Structure

    Purpose of this manual This manual is the maintenance manual part 1 of the Multi Resolution Film Scanner FVS-1000 System (The FVS-1000 system consists of the Multi Resolution Telecine FVS-T1000 and Telecine Processor FVS-P1000). This manual is intended for use by trained system and service engineers, and...

  • Page 10: Related Manuals

    This manual describes the information that premise the service based on parts replacement (diagnostics, parts replacement, electrical alignment). If this manual is required, please contact your local Sony Sales Office/Service Center..Maintenance Manual Part 2 Volume 2 (available on request) Part No.:...

  • Page 11: Installation

    1-1. Overview The FVS-1000 is the system to convert the video data recorded on the 35 mm or 16 mm (when the optional kit BKFV-400 is installed)film to the SDTV or HDTV signal and to convert the audio data to the audio signals.

  • Page 12: Environmental Conditions

    To use the FVS-1000 safely and to maintain the stable performance in the long term, keep the appropriate environmental conditions according to the followings. Especially, as for the strength of the floor where the FVS-1000 is installed, be sure to keep the specified or more strength.

  • Page 13: Dimensions And Weight

    1173 mm (W) x 1798 mm (H) x 780 mm (D) Weight 600 kg 1173 Unit : mm 1-5. Installation Space When installing the FVS-1000, keep the following installation space taking ventilation and servicing into consideration. Unit : mm Ceiling 500 mm or more (1200)

  • Page 14: Power Supply And Air Supply Specifications

    1-6. Power Supply and Air Supply Specifications 1-6. Power Supply and Air Supply Specifications Prepare the interior wiring which is near the FVS-1000 and easy to connect with the connectors of the FVS-1000. Power supply voltage , 50/60 Hz ± 0.5 %...

  • Page 15: Warning During Installation

    1-8. Jigs and Tools 1-7. Warning during Installation Safety working . For safety, install the FVS-1000 by four or more persons. In addition, one or more of them should be trained for the installation. Keeping the parts Store the parts removed during installation, making sure that they do not damage and do not interference with work.

  • Page 16: Installation Flow Chart

    1-9. Installation Flow Chart 1-9. Installation Flow Chart According to the following flow chart, install the FVS-1000. As for the installation procedure, refer to section 1-10. Start 1. Decision of the place to install 2. Installation 3. Confirmation of the voltage selector 4.

  • Page 17: Installation Procedure

    2. Confirm that the six adjuster foots are positioned on the vibration-proof pads, then adjust the four adjuster foots on the four corners at the bottom of the FVS-1000 using the screw driver so that the height between the caster and the vibration-proof pads can be 3 mm.
  • Page 18 : 36 A or less 8.0 mm : 44 A or less 14.0 mm : 62 A or less . Wire crimp type terminal Size (cross section area) 17 mm 6.73 mm VCT cable Wire crimp type terminal FVS-1000 MMP1...
  • Page 19 2. Remove the two screws and flap subpanel. 3. Prop the subpanel with rod. 4. Loosen the two screws, then remove the power supply cover in the direction of arrow. Sub panel Power supply cover B3 x 6 B3 x 6 PSW4 x 8 FVS-1000 MMP1...
  • Page 20 3. Remove the four screws, then remove the air filter cover from the air blow assembly. B4 x 8 B4 x 8 B3 x 6 Air filter cover Air blow assembly B3 x 6 1-10 FVS-1000 MMP1...
  • Page 21 Insert the tube completely, then confirm that it does not come out by pulling slightly. 8. Insert the connecting elbow to the bulkhead union. Insert the connecting elbow completely, then confirm that it does not come out by pulling slightly. Connecting elbow Bulkhead union assembly Elbow Tube (ø8) Air blow assembly 1-11 FVS-1000 MMP1...
  • Page 22 There is a possibility that the water and oil flows backward from the drain. . The length of the tube should be 5 m or less. Air blow assembly Air supply porthole Drain Air supply socket Outside air supply tube Draining tube (ø4) 1-12 FVS-1000 MMP1...
  • Page 23 Regulator knob Electromagnetic valve Red button 0.4 0.6 (kgf/cm ) 12. Install the air filter cover removed in procedure 3. Be careful not to insert the harness between the air blow assembly and the air filter cover. 1-13 FVS-1000 MMP1...
  • Page 24 To prevent the FVS-1000 from falling down by an earthquake etc., it is recommended to fix the FVS-1000. To prevent the FVS-1000 from falling down or moving, be sure to fix the FVS-1000 to the ceiling which has the enough strength using a chain etc.
  • Page 25 B5 x 8 Rack angle PSW4 x 10 Control panel PSW4 x 10 B5 x 8 B5 x 8 B5 x 8 Rack angle Rear side PSW4 x 10 PSW4 x 10 Hinge Pin jack Harness band Connector Hinge 1-15 FVS-1000 MMP1...
  • Page 26 4. Adjust the hole at the rear of the OPS cover to the OPS support, push in the OPS support completely, and install to the base plate. Base plate Reference pins OPS assembly OPS support OPS cover Reference pins PSW3 x 6 OPS support PSW3 x 6 Connector SE-515 board 1-16 FVS-1000 MMP1...
  • Page 27 10. Installation of the FVS-P1000 and BKFV-100/200 Front side 1. Open the lower front door of the FVS-1000. 2. Pull out the flat cable and the coaxial cable fixed to the front cover. 3. Loosen four screws, then remove the front cover.
  • Page 28 11. Secure the processor assembly with the four screws and trapezoid washer. Flat cable Washer Processor assembly RK5 x 12 Trapezoid washer RK5 x 14 Handle Stopper Washer Handle RK5 x 12 Trapezoid washer RK5 x 14 1-18 FVS-1000 MMP1...
  • Page 29 Clip plate band CN402 CN702 CN6072 CN102 Front cover ADC-36 board MY-89 board Label PSW3 x 6 Flat cable Coaxial cables Clip plate Rear side 1. Remove the two screws, then remove the cover. Screw Screw Cover 1-19 FVS-1000 MMP1...
  • Page 30 11. Turning on the power 1. Turn on the power of the external switchboard. 2. Open the lower front door of the FVS-1000, then turn on the breaker and the power switch. [Reference] Once the power is turned on, unless the power switch is turned off, ON/OFF of the power is possible by only switching the breaker with the lower door closed.
  • Page 31 Master zoom lens 2. Remove the screw a (B3 x 6), then loosen the screw b (B3 x 6), and then open the cover on the rear door of the FVS-1000 in the direction of arrow. 3. Push the “LENS EXCHANGE” button.
  • Page 32 8. Connect the lens control cable with the connector of the camera shifter. Lens mount lever Camera shifter Lens Reference pin Connector Lens control cable Lens control cable 1-22 FVS-1000 MMP1...
  • Page 33 RESET SOURCE WARNING NEGA POSI READY HOUR FRAME FUNCTION EXECUTE FILE RATE /1.001 SHUTTLE MENU VARI/LOCKED PLAY REFERENCE HOME 1125 REVERSE FORWARD CMD1 field MODE CMD2 OUTPUT SEARCH STEP REV STANDBY STEP FWD MARK IN STOP PLAY 1-23 FVS-1000 MMP1...

  • Page 35: Service Overview

    Connecting elbow assembly Coupler Camera shifter Draining tube (ø4) assembly Lamp house Processor Handle Control panel Screw (RK5 x 14) Movable panel Vibration-proof pad Power supply for processor Packaged into FVS-P1000 Processor Description Amount Extension board (EX-632) Extension board (EX-670) FVS-1000 MMP1...

  • Page 36: Location Of Main Parts

    2-3. Location of Main Parts 2-3-2. Location of Boards FVS-T1000 (Front panel) Front side FVS-1000 MMP1...
  • Page 37 Tension regurator (S) assembly — CN-1747 board CN-1749 board SE-446 board Tension regurator (T) assembly — CN-1748 board CN-1749 board SE-446 board PT assembly — SE-446 board OPS assembly — SE-514 board SE-515 board Gate base (35) assembly — SE-516 board FVS-1000 MMP1...
  • Page 38 2-3. Location of Main Parts FVS-T1000 (Rear panel) Rear side FVS-1000 MMP1...
  • Page 39 2-3. Location of Main Parts Name of board Number RM-174 board CN-1763 board CN-1835 board DD-33 board SV-186 board SV-191 board SV-192 board SE-520 board VS-60 board ES-30 board FVS-1000 MMP1...
  • Page 40 CN-1766 board PA-173 board SE-501 board DR-376 board CN-1746 board NR-66 board SW-13 board RP-108 board Camera board assembly — TG-209 board PS-419 board CN-1674 board MB-815 board PR-239 board IF-693 board SH-70 board VA-158A board MX-59 board FVS-1000 MMP1...
  • Page 41 SE-518 board LC-35 board CN-1833 board SE-519 board PD-91 board CN-1849 board Control panel assembly Rear side Right side Name of board Number CN-1610 board CN-1612 board CN-1611 board CN-1871 board CN-1626 board PTC-69 board KY-423 board CP-322 board FVS-1000 MMP1...
  • Page 42 OPTION BOARD OPTION BOARD FVS-P1000 FVS-T1000 FVS-P1000 FVS-T1000 BKFV-100 BKFV-200 BKFV-100 BKFV-200 TX-67 CN-1600 RX-45 CN-1600 DHP-10 TX-67 SY-256 RX-45 CN-1600 CN-1600 EN-137 VE-42 OPM-28 CC-78 IPM-85 CN-1600 TG-196 MY-89 CN-1600 DSP-81 ADC-36 CN-1600 DCP-20 MB-777 DSP-81 CN-1870 DCP-20 FVS-1000 MMP1...

  • Page 43: Location Of Main Mechanical Parts

    T side PAD roller Guide roller 5 T side tension regulator S film stopper Guide roller 10 Guide roller 4 Retainer S side continuous sprocket F guide roller (TI) S side intermittent sprocket Guide roller (T) Gate base T side reel FVS-1000 MMP1...

  • Page 44: Location Of Sensors

    2-3. Location of Main Parts 2-3-4. Location of Sensors Front side 2-10 FVS-1000 MMP1...
  • Page 45 This sensor detects the load and unload position of the T side tension regulator. T side reel A/B winding SW This switches A/B winding at the T side reel. Lens emergency (LED) This detects the lens position. 2-11 FVS-1000 MMP1...
  • Page 46 When replacing the lens, the power is turned off by opening the rear door. Lens load SW When replacing the lens, the lens can be moved. Camera shifter position sensor This sensor detects whether the camera shifter is pulled out or not. 2-12 FVS-1000 MMP1...

  • Page 47: Film Threading

    If opened, film running will stop instantaneously. . For the FVS-1000, as the file is run by gearing the perforations of the film with the teeth of the sprock- et, if the film has been spliced, be sure to open a perforation which suits the standard of the film.

  • Page 48: Connecting Connector/Cable

    2-5. Connecting Connector/Cable 2-5. Connecting Connector/Cable When connecting the cables with the connector on the connector panel, use the following connector/cable or equivalent. Indication on the connector panel of FVS-1000 Name of connector/cable Part number HD30 IN/OUT BNC, 75 Z, Male —...

  • Page 49: Input And Output Signals Of Connectors

    HD 24 MONITOR 2(SUPER) 2(SUPER) MONITOR MONITOR (SUPER) (SUPER) MONITOR MONITOR 625/50 2(SUPER) 2(SUPER) 625/48 TERMINATE RS-232C Connector panel PANEL AUX 6 AUX 4 AUX 2 REMOTE 3 REMOTE 1 AUX 3 AUX 1 REMOTE 2 MONI OUT 2-15 FVS-1000 MMP1...
  • Page 50 2-6. Input and Output Signals of Connectors Indication on the connector panel Connector type and input/output signals of FVS-1000 HD30 IN/OUT : HD25 IN/OUT : 0.6 V p-p, 75 Z, TRI SYNC HD24 IN/OUT : 525 IN/OUT : 625/50 IN/OUT : 0.286 V p-p, 75 Z, Black burst...
  • Page 51 Serial Remote Output TACO A+ TTL OUT Serial Remote Output — — — Serial Remote Input — Serial Remote Output TACO B+ TTL OUT Serial Remote Input TACO B_ TTL OUT — — — TACO A_ TTL OUT 2-17 FVS-1000 MMP1...
  • Page 52 FRM PULSE Frame Pulse Output PANEL S (_) Serial Remote Input PANEL C OUT (+) Serial Remote Output — +24 V +24 V Output — PANEL S (+) Serial Remote Output PANEL C OUT (_) Serial Remote Input 2-18 FVS-1000 MMP1...

  • Page 53: Removing/Installing The Cabinet And Ftp Panel

    2-7. Removing/Installing the Cabinet and FTP Panel 2-7. Removing/Installing the Cabinet and FTP Panel 2-19 FVS-1000 MMP1...

  • Page 54: Removing/Installing The Side Panel And Top Panel

    1. Remove the 10 fixing screws of the top panel. 2. Move the top panel in the arrow direction, and remove from the unit. Installation 3. Perform the reverse of steps 1 and 2 of the removal procedure. 2-20 FVS-1000 MMP1...
  • Page 55 PSW4 x 8 Left side panel (Top) PSW4 x 8 Right side panel (Top) PSW4 x 8 PSW4 x 8 PSW4 x 8 Left side panel (Bottom) Bracket Right side panel (Bottom) PSW4 x 8 Bracket PSW4 x 8 2-21 FVS-1000 MMP1...

  • Page 56: Removing/Installing The Rear Panel

    Removing/Installing the Rear Panels (Bottom Right, Bottom Left) Removal 1. Remove the eight screws and remove the rear panel (bottom right). 2. Remove the eight screws and remove the rear panel (bottom left). Installation 3. Perform the reverse of the removal procedure. 2-22 FVS-1000 MMP1...
  • Page 57 2-7. Removing/Installing the Cabinet and FTP Panel Rear panel (Top) B4 x 8 Rear panel (Middle) B4 x 8 Rear panel (Bottom , right) B4 x 8 Rear panel (Bottom , left) B4 x 8 2-23 FVS-1000 MMP1...

  • Page 58: Removing/Installing The Door

    2-7. Removing/Installing the Cabinet and FTP Panel 2-7-3. Removing/Installing the Door Removal 1. Pull out the door. 2. Remove the hinges shown in the figure. Installation 3. Perform the reverse of the removal procedure. Screws provided Hinge or B4 x 10 Door 2-24 FVS-1000 MMP1...

  • Page 59: Removing/Installing The Ftp Panel

    2-7. Removing/Installing the Cabinet and FTP Panel 2-7-4. Removing/Installing the FTP Panel Layout of FTP panels FTP panel A FTP panel F FTP panel B FTP panel C FTP panel D FTP panel E 2-25 FVS-1000 MMP1...
  • Page 60 4. Remove the two screws, and remove the film guard assembly. (Both S, T, a total of four screws). Film guard assembly B4 x 8 Film guard assembly Protector assembly Film guard assembly Protector assembly Core stopper(B) Knob assembly K3 x 8 K3 x 8 2-26 FVS-1000 MMP1...
  • Page 61 FTP panel A B4 x 8 Drive cover(2) B3 x 6 Guard stopper assembly B4 x 8 B3 x 6 Guard stopper assembly Drive cover(2) Installation 8. Perform the reverse of steps 1 to 7 of the removal procedure. 2-27 FVS-1000 MMP1...
  • Page 62 6. Remove the four fixing screws, and remove the FTP panel B. FTP panel B Drive cover(2) B4 x 8 B3 x 6 B4 x 8 B4 x 8 B4 x 8 Installation 7. Perform the reverse of steps 1 to 6 of the removal procedure. 2-28 FVS-1000 MMP1...
  • Page 63 6. Remove the four fixing screws, and remove the FTP panel C. FTP panel C B4 x 8 Drive cover (2) B3 x 6 B4 x 8 B4 x 8 B4 x 8 Installation 7. Perform the reverse of steps 1 to 6 of the removal procedure. 2-29 FVS-1000 MMP1...
  • Page 64 1. Lower the movable panel. 2. Remove the four screws, and remove the FTP panel D. FTP panel D B4 x 8 B4 x 8 Move panel Installation 3. Perform the reverse of steps 1 and 2 of the removal procedure. 2-30 FVS-1000 MMP1...
  • Page 65 At this time, pass the harnesses through the hole in the FTP panel E and remove it. Hole B4 x 8 Harness B4 x 8 Move panel FTP panel E Installation 5. Perform the reverse of steps 1 to 4 of the removal procedure. 2-31 FVS-1000 MMP1...
  • Page 66 SB assembly, PAD receiving table TA assembly, and PAD receiving table TB assembly. Pad SA retainer assembly Pad positioning shaft Pad SB retainer assembly Pad positioning shaft Pad TA retainer assembly Pad positioning shaft Pad positioning shaft Pad TB retainer assembly 2-32 FVS-1000 MMP1...
  • Page 67 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 Installation 11. Perform the reverse of steps 1 to 10 of the removal procedure. 2-33 FVS-1000 MMP1...

  • Page 68: Removing/Installing The Board

    . Insert the processor board completely until the connector is connected. . Pull out the flat cable and the coaxial cables connected with the processor boards through the notch of the front panel, then fix them with the clip plate and two screws (PSW3 x 6). 2-34 FVS-1000 MMP1...
  • Page 69 4. Tighten the upper and lower knobs one after the other several times, then insert the connector com- pletely until the connector is connected. Be sure to tighten the two screws one after the other. If one screw is tightened completely first, there is a possibility of damaging the connector or screw. 2-35 FVS-1000 MMP1...

  • Page 70: Board

    4. Remove the harness connected to the SV board. Positioning hole Guide rail Positioning pin SV-186 board SV-192 board PSW3 x 6 Positioning holes PSW3 x 6 PSW3 x 6 Guide rail Positioning pins SV-191 board PSW3 x 6 2-36 FVS-1000 MMP1...
  • Page 71 CN102 CN101 CN308 CN100 CN300 CN302 CN301 CN303 CN20 CN304 CN307 CN305 CN306 CN800 CN803 CN11 CN12 CN801 CN404 CN13 CN14 CN802 CN604 CN600 CN15 CN16 CN805 CN605 CN17 CN603 CN10 CN804 CN403 CN400 CN602 CN401 CN601 2-37 FVS-1000 MMP1...

  • Page 72: Using The Extension Board

    5. Set the dip switches of the extension board according to the board extended. 6. Push in the extension board (EX-632) according to the guide rail. 7. Insert the board removed into the extension board. Dip switches Extension board (EX-632) Card board 2-38 FVS-1000 MMP1...
  • Page 73 3. Set the dip switches of the extension board according to the board extended. 4. Push in the extension board (EX-670) according to the guide rail. 5. Insert the board removed into the extension board. Dip switches Extension board (EX-670) Card board 2-39 FVS-1000 MMP1...

  • Page 74: Checking And Setting The Power Supply Voltage

    . Be sure to check that the connector is inserted deeply. (Make sure it locks with a click.) . Before supplying power to the unit again, check the voltage display of the connector connected to the VS board again. Make sure that the voltage is appropriate, otherwise the internal parts may damage. 2-40 FVS-1000 MMP1...

  • Page 75: Function Of Switches/Leds On The Board

    2: ON, others: OFF S5101 (D-7) Factory use only All bits OFF S5106 (C-8) Factory use only All bits OFF S5105 (C-9) Factory use only All bits OFF S5301 (C-6) Clock phase bit 4: ON, others: OFF 2-41 FVS-1000 MMP1...
  • Page 76 1 2 3 4 5 6 7 8 ON: TSG ON (H ramp only) S8001 (P-6) Factory use only 1 2 3 4 S6002 (G-10) Factory use only All bits OFF S6001 (G-11) Factory use only bits 7, 8: bits 1 to 6: OFF 2-42 FVS-1000 MMP1...

  • Page 77: Cn-1600 Board

    S201-2 : Factory use only S201-3 : Factory use only S201-4 : Factory use only S202 (C-6) S202-1 : Factory use only S202-2 : Factory use only S202-3 : Factory use only S202-4 : Factory use only 2-43 FVS-1000 MMP1...

  • Page 78: Board

    Do not change the setting of the switch described as “Factory use only” Ref.No. Address Name Function Factory setting S100 (F-4) S100-1 to 8 : Factory use only All bits OFF (8bits) S301 (K-2) S301-1 : Factory use only S301-2 : Factory use only 2-44 FVS-1000 MMP1...

  • Page 79: Board

    All bits OFF S300 (P-8) Factory use only bit 4: OFF, others: ON S2500 (P-6) Factory use only All bits OFF S2701 (P-3) Factory use only All bits OFF S2700 (P-3) Factory use only All bits OFF 2-45 FVS-1000 MMP1...

  • Page 80: Board

    ON: 7F ↔ 80 toggle signal S2100-6 : Factory use only S2100-7 : Factory use only S2100-8 : HIB Enable/Disable OFF: HIB_Enable ON: HIB_Disable S2001 (N-9) S2001-1 : Boot from FLASH Memory/ROM OFF: FLASH Memory ON: ROM S2001-2 : Factory use only 2-46 FVS-1000 MMP1...

  • Page 81: Board

    S1700-5 : Factory use only S1700-6 : Factory use only S1700-7 : TSG enable OFF: Main(video from DCP) ON: TSG S1700-8 : TSG enable (This bit activated on S1700-7 is ON) OFF: Fixed(flat field) signal ON: H or V signal 2-47 FVS-1000 MMP1...
  • Page 82 *2: When this bit is ON, Wipe & Mix goes to OFF and Image Enhancer is bypassed. Other board status conform to bit2 to bit8 and parameters from system_bus (HIB) is ignored. Thus, control from local control panel or REMOTE is NOT available. Then, bit2 and bit3 must be set to present system. 2-48 FVS-1000 MMP1...

  • Page 83: Board

    ON: Disable *1: When this bit is OFF, All board status refer to system bus (HIB). *2: When this bit is ON, All board status conform to internal setting and parameters from system bus (HIB) is ignored. 2-49 FVS-1000 MMP1...

  • Page 84: Board

    2-11. Function of Switches/LEDs on the Board 2-11-9. IF-693 Board IF-693 BOARD (A SIDE) Switches Ref.No. Address Name Function Factory setting (C-4) Factory use only All bits OFF (8bits) 2-50 FVS-1000 MMP1...

  • Page 85: Board

    Address Name Function Factory setting S103 (E-1) Mode select Sets the operating mode S103-1 : Baudrate of LC-35 monitor OFF: 19200 bps, 7 bit,even parity ON: 2400 bps, 7 bit, even parity S103-2 : Factory use only 2-51 FVS-1000 MMP1...

  • Page 86: Board

    ON: TSG ON (H ramp only) S6009 (R-3) Factory use only 1 2 3 4 S7001 (C-2) Clock phase bit 3: ON, others: OFF S6001 (C-11) Factory use only All bits OFF S6010 (D-8) Factory use only All bits OFF 2-52 FVS-1000 MMP1...
  • Page 87 Name Function Factory setting S800 (H-3) SDI-VCO adjustment SDI-VCO frequency adjustment S800-1 : Free run frequency adjustment ON: Free run frequency adjustment at 625/48 OFF: Free run frequency adjustment at 525/59.94 & 625/50 S800-2 : Not use 2-53 FVS-1000 MMP1...

  • Page 88: Board

    S101-6 : Factory use only S101-7 : Boot from ROM/FLASH Memory OFF: Boot from ROM ON: Boot from FLASH Memory (Load FLASH Memory Data to RAM, and CPU run on RAM) S101-8 : Interrupt OFF: Disable ON: Enable 2-54 FVS-1000 MMP1...

  • Page 89: Board

    1, 4 : OFF bit 2, 3 : ON S1004 (L-10) Factory use only bit 1: OFF, bit 2: ON S1005 (P-11) Factory use only bit 2: OFF, Others: ON S1006 (P-11) Factory use only bit 1: OFF, Others: ON 2-55 FVS-1000 MMP1...
  • Page 90 DHP2 Indicate Video output frame rate D4009 (P-3) respectively. D4012 (P-3) D4004 (P-3) DSP1 Indicate Video output frame rate D4001 (P-3) respectively. D4000 (P-3) D4008 (P-3) DSP2 Indicate Video output frame rate D4003 (P-3) respectively. D4002 (P-3) 2-56 FVS-1000 MMP1...

  • Page 91: Board

    Name Function Factory setting S1100 (H-5) SDI-VCO adjustment SDI-VCO frequency adjustment S1100-1 : Free run frequency adjustment ON: Free run frequency adjustment at 625/48 OFF: Free run frequency adjustment at 525/59.94 & 625/50 S1100-2 : Not use 2-57 FVS-1000 MMP1...

  • Page 92: Board

    ON: Disable *1: When this bit is OFF, All board status refer to system bus (HIB). *2: When this bit is ON, All board status conform to internal setting and parameters from system bus (HIB) is ignored. 2-58 FVS-1000 MMP1...

  • Page 93: Periodic Check And Maintenance

    Audio drum (Lower) R:15000 h . As for the element and mist separator (AFM2000) of the filter regulator (AW2001), it is recommended to replace them every two years or when the pressure decreases to 0.1 MPa (1 Kgf.cm). FVS-1000 MMP1...

  • Page 94: Cleaning The Running System

    . Do not touch the greased portions during cleaning. If grease adheres to the cleaning cloth, replace it with a new one. Using a cleaning cloth smeared with grease may cause grease to adhere where it should not. . After cleaning, do not thread the film before the cleaning fluid evaporates completely. FVS-1000 MMP1...

  • Page 95: Cleaning The Gate Base (35) Assembly

    7. Install the gate base (35) assembly in the reverse order of removing procedure 1 to 3. [Reference] Guide pin Sprocket When the groove (_) of the one-touch fixing screw is almost horizontal, the assembly is fixed. FVS-1000 MMP1...

  • Page 96: Cleaning The Retainer (35) Assembly

    9. Install the retainer (35) assembly in the reverse order of removing procedure 1 to 4. [Reference] When the groove (_) of the one-touch fixing screw is almost horizontal, the assembly is fixed. Retainer (35) assembly Guide pin FVS-1000 MMP1...

  • Page 97: Cleaning The Guide Roller

    Guide roller (S tension regulator) Guide roller (T tension regulator) F guide roller F guide roller PAD roller PAD roller F guide roller F guide roller S continuous T continuous sprocket sprocket S intermittent T intermittent sprocket sproket FVS-1000 MMP1...

  • Page 98: Cleaning The Pt Roller

    . When installing, do not touch the external circumference (adhesive side). PTR retainer PTR retainer shaft assembly PTR rotor Contacting assembly PT rollers Hole Roller flange PTR retainer shaft assembly Holder roller assembly PTR rotor assembly PTR retainer assembly Adhesive tape PT rollers FVS-1000 MMP1...

  • Page 99: Cleaning The Optical System

    . Do not touch the greased portions during cleaning. If grease adheres to the cleaning cloth, replace it with a new one. Using a cleaning cloth smeared with grease may cause grease to adhere where it should not. . After cleaning, do not thread the film before the cleaning fluid evaporates completely. FVS-1000 MMP1...

  • Page 100: Cleaning The Lens Assembly

    5. Remove the four screws, and remove the OPS assem- bly. (Refer to section 1-10, step 9.) 6. Clean with a cleaning cloth moistened with cleaning liquid for optical use. 7. After cleaning, install the OPS assembly after the cleaning liquid has completely evaporated. OPS assembly Lens FVS-1000 MMP1...

  • Page 101: Cleaning The Flc Assembly

    F-FLC After cleaning, install the integrating sphere after the cleaning liquid has evaporated completely. Gate base (35) assembly Lamp house assembly Glass Glass Integrater assembly FVS-1000 MMP1...
  • Page 102 Lens holder After cleaning, install the lamp house assembly after the cleaning liquid has evaporated completely. IR/UV cut filter Lamp cover (front) PSW3 x 6 PSW3 x 6 Lens holder PSW3 x 6 IR/UV cut filter Cleaning 3-10 FVS-1000 MMP1...
  • Page 103 (5) Wipe off the dirt on the fan entrance and heat sink using a dry cloth. Lamp base stay (L) Heat sink PSW3 x 6 Lamp exit Heat sink B3 x 12 Fan plate B3 x 6 FLC fans Bottom view FLC fan entrance Cleaning 3-11 FVS-1000 MMP1...
  • Page 104 (2) Wipe off the dirt on the lamp house cover using a dry etc. cloth. (3) Wipe off the dirt on the fan using a dry cloth. PSW3 x 6 Cleaning Lamp cover (rear) Cleaning Lamp house cover Lamp cover (rear) Cleaning 3-12 FVS-1000 MMP1...

  • Page 105: Replacement Of Periodic Replacement Part

    Gate base (35) stops flashing, turn off the AC power supply which assembly supplies the power to the FVS-1000, wait for about twenty minutes until the lamp is air-cooled, then replace the lamp. Observe the following when installing or replacing the lamp.
  • Page 106 Lamp house assembly Rail 7. Pull up the used lamp cased in the blue plastic box. Lamp Lock 5. Loosen the three falling-proof screws, then remove the lamp house cover. Lamp house cover Screws Screw 3-14 FVS-1000 MMP1...
  • Page 107 10. Confirm that when turning on the AC power supply and turning on the system, the lamp lights and the message recommending the lamp replacement is not displayed on the liquid crystal panel of the control panel. 3-15 FVS-1000 MMP1...

  • Page 108: Replacing The I Sprocket And C Sprocket

    Removal 1. Turn OFF the AC power supplied to the FVS-1000. Be sure to turn off the AC power supplied to the FVS-1000 C Sprocket (S side) C Sprocket (T side) first before proceeding with the work due to the risk of...

  • Page 109: Replacing The Filter Assembly

    1. Turn OFF the AC power supplied to the FVS-1000. B4 x 14 B4 x 14 Be sure to turn off the AC power supplied to the FVS-1000 first before proceeding with the work due to the risk of electrical hazards.

  • Page 110: Replacing The Ir/Uv Cut Filter

    3-4-4. Replacing the IR/UV Cut Filter Removal 1. Turn OFF the AC power supplied to the FVS-1000. Be sure to turn off the AC power supplied to the FVS-1000 first before proceeding with the work due to the risk of electrical hazards.

  • Page 111: Replacement Of Main Parts

    (M3) : 1.0 N.m (10 kgf.cm) Hexagonal screws with hole (M4) : 2.5 N.m (25 kgf.cm) Hexagonal screws with hole (M5) : 3.5 N.m (35 kgf.cm) Screw (+) (M3) : 0.8 N.m (8 kgf.cm) Screw (+) (M4) : 1.4 N.m (14 kgf.cm) FVS-1000 MMP1...

  • Page 112: Replacing The Pad Assembly

    The pad assembly is adjusted for each unit. Do not install to other FVS-1000s. When the film is run without adjusting, the film may damage. To install to other FVS-1000, there is a need to adjust the clearance with the sprock- 35S Pad Assembly Removal Pad driving pins 1.
  • Page 113 Reference hole (2) Press the 35T pad assembly against the base plate, rotate the two screws of the A portion 35T pad assembly Pad positioning shaft with your fingers in the counterclockwise direction, and install. FVS-1000 MMP1...

  • Page 114: Replacing The Pt Assembly

    CN-1747 board . CN4/CN-1747 board (Rear of S tension regulator assembly) . CN1 to CN8/CN-1745 board (Rear of PT assembly) . CN1/SE-446 board (Front of PT assembly) Front of PT assenbly SE-446 board Rear of PT assenbly CN-1745 board FVS-1000 MMP1...
  • Page 115 7. Installing the side panel Install the side panel removed in step 2. (Refer to section 2-7-4.) Screw 5 x 12 8. Installing the FTP panel Install the FTP panel removed in step 1. (Refer to section 2-7-4.) FVS-1000 MMP1...

  • Page 116: Replacing The Reel Assembly

    . S reel motor T side: . CN7/CN-1748 board . T reel motor Reel motor connector 6. Removing the reel assembly Remove the four screws, and remove the reel Reel assembly assembly. Screws 5 x 12 Screws 5 x 12 FVS-1000 MMP1...
  • Page 117 11. Installing the rear panel (top) Install the rear panel (top) removed in step 2. (Refer to section 2-7-2.) 12. Installing the side and top panels Install the side and top panels removed in step 1. (Refer to section 2-7-1.) FVS-1000 MMP1...

  • Page 118: Replacing The Tension Regulator Assembly

    (Refer to section 2-7-4.) SE-446 board 5. Disconnecting the connectors Disconnect the following connectors, and remove the harness from the wiring stopper. S side: . CN6/SE-446 board . CN1 to CN6/CN-1747 board . CN1 /CN-1749 board . CN8/CN-1622 board FVS-1000 MMP1...
  • Page 119 11. Installing the rear panel (top) Install the rear panel (top) removed in step 2. (Refer to section 2-7-2.) 12. Installing the side and top panels Install the side and top panels removed in step 1. (Refer to section 2-7-1.) FVS-1000 MMP1...

  • Page 120: Replacing The Au Plate Assembly

    5. Installing the S film guide Install the S film guide using the two screws. Screws 5 x 12 6. Installing the FTP panel B Install the FTP panel removed in step 1. (Refer to section 2-7-4.) 4-10 FVS-1000 MMP1...

  • Page 121: Replacing The Guide Roller Assembly

    (3) Align the lower flange of the roller guide and the 35G height gauge, and tighten the fixing Roller guide 35/16 screw. Face each oter 5. Installing the FTP panel 35G hight gauge (Refer to section 2-7-4.) 4-11 FVS-1000 MMP1...

  • Page 122: Replacing The Guide Plate Assembly

    Guide plate assembly Install the guide plate assembly using the four screws. Screws 5 x 12 4. Installing the FTP panel A Install the FTP panel removed in step 1. (Refer to section 2-7-4.) Screws 5 x 12 4-12 FVS-1000 MMP1...

  • Page 123: Replacing The T Plate Assembly

    Install the T film guide using the two screws. T film guide 7. Connecting connectors Connect the connectors disconnected at step 2. 8. Installing the FTP panel C Install the FTP panel C removed in step 1. (Refer to section 2-7-4.) 4-13 FVS-1000 MMP1...

  • Page 124: Replacing The Processor Assembly

    CN402, CN702, and CN102 of the ADC-36 board. Screw ADC-36 board (with stopper) MY-89 board Flat cable PSW3 x 6 Coaxial cable Clip plate Screw (with stopper) Top view Camela cable Hundle Harness band Notch Clip plate 4-14 FVS-1000 MMP1...
  • Page 125 (5) Secure the processor assembly with the four screws and trapezoid washer. 4. Installing the camera cable Connect the camera cable removed in step 1, and install the front cover. 4-15 FVS-1000 MMP1...

  • Page 126: Replacing The Power Supply For Processor

    To prevent an electric shock, be sure to turn Hundles off the power of the AC power supply which supplied the power to the FVS-1000 before removing. PSW4 x 8 (2) Remove the four screws. (3) Holding the handle of the power supply for the processor, pull out the power supply.

  • Page 127: Spare Parts

    Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts list has the present standardized repair parts.

  • Page 128: Exploded Views

    7-2. Exploded Views REEL ASSY REEL ASSY (O)A-8321-635-A (O)A-8321-635-A PT ASSY PT ASSY (O)A-8321-633-A (O)A-8321-634-A S-AU ASSY T-PLATE ASSY CHASSIS ASSY, PROCESSOR (S)A-8321-689-A (S)A-8321-689-A ROLLER ASSY, GUIDE ROLLER ASSY, GUIDE FVS-1000 MMP1...
  • Page 129 (S)A-8321-701-A ROLLER ASSY, TRG GUIDE ROLLER ASSY, TRG GUIDE (S)A-8321-689-A ROLLER ASSY, GUIDE (S)A-8321-689-A (S)A-8321-689-A ROLLER ASSY, GUIDE ROLLER ASSY, GUIDE (O)A-8321-646-A (S)3-617-172-01 35S PAD ASSY I.SPROCKET 35/16 (S)3-617-173-01 (O)A-8321-647-A C.SPROCKET 35/16 35T PAD ASSY (S)A-8315-436-A POWER ASSY FVS-1000 MMP1...
  • Page 130 (O)A-8321-649-A FILTER ASSY, BOX (S)1-758-295-11 IR/UV CUT FILTER (S)1-517-872-11 LAMP (WITH PLASTIC CASE) FVS-1000 MMP1...

  • Page 131: Electrical Parts List

    A-8320-780-A o MOUNTED CIRCUIT BOARD, CN-1674 A-8320-801-A o MOUNTED CIRCUIT BOARD, VA-158A A-8320-951-A o MOUNTED CIRCUIT BOARD, DR-376 A-8320-952-A o MOUNTED CIRCUIT BOARD, NR-66 A-8320-953-A o MOUNTED CIRCUIT BOARD, RP-108 A-8320-954-A o MOUNTED CIRCUIT BOARD, TG-209 A-8321-134-A o MOUNTED CIRCUIT BOARD, CN-1871 FVS-1000 MMP1...

  • Page 133: Block Diagrams

    Processor Block Processor Block Section 8 Block Diagrams Processor Block FVS-1000 MMP1...

  • Page 134: Servo Block

    (24V POWER SUPPLY) +12V 4 SV 24V 4 SV 12V RV ES-30 Board INTER LOCK SW RM-174 LC-35 Board Board CN-1835 Board DD-33 Board CN-1870 Board MB-777 Board Servo Block CCD Block MY-98 Board MB-815 Board CN-1766 Board FVS-1000 MMP1...

  • Page 135: Power Suplly Block

    KTU-80 KTU-80 NEUTRAL NEUTRAL (M4) (M4) CN-DD LIVE LIVE (M4) MB-777 Board (M4) (Appendix 1) EARTH EARTH SBB101 SBB101 +12V +3.3V (M4) CN1-SV (M4) (M4) 100V 120V 220V NF-VS (M4) (6P) VS-60 Board VOLTAGE SELECTOR Power Suplly Block FVS-1000 MMP1...
  • Page 137 The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any...
  • Page 138 FVS-T1000 (UC) Printed in Japan Sony Corporation FVS-P1000 (SY) E 1999. 7 08 Broadcasting & Professional Systems Company 3-202-167-01 ©1999...

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